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Varitronics reserves the right to make changes without further notice to any product or system herein to improve reliability, function or design. Reproduction of this material, in part or whole, is strictly prohibited without the written permission of Varitronics, LLC. For more information contact: VariQuest at 7200 93rd ®...
Varitronics, LLC warrants the equipment and accessories comprising the VariQuest ® Cutout Maker 2800 will be free from defects in material and workmanship for one (1) year from the date of customer purchase. Original serial number must appear on product. Removal of serial numbers will void this warranty and any equipment and accessories that have been altered or modified in any way and are not as originally purchased will void this warranty.
Cutout Maker 2800 Safety Information Safety Information The instructions in this manual have been labeled with various types of caution and warning messages. The symbols preceding these messages indicate information that must be followed to avoid damage to property or injury to users of the Cutout Maker or people in the vicinity of the Cutout Maker.
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Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Safety Information Warning _________________________________________________________________ • Always hold the plug firmly when removing it from the power socket. Do not simply pull on the cord. Pulling on the cord to remove the plug from the power socket or applying excessive force when doing so may damage the cord, which may in turn result in fire or electrical shock.
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Components and Specifications Components Perspective View Gantry Cover Open Side View Control Panel Specifications Cutout Maker 2800 Technical Data Sheet Getting Started Unpacking and Positioning Unpacking the Cutout Maker Verifying Packaging Contents Positioning the Cutout Maker Setting up the Cutout Maker...
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Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Maintenance Maintenance Summary Replacing the Cutting Blade Replacing the Cutting Mat Oil Gantry Rails 5-10 Clean Tip Sensor 5-11 Change the Cutter Housing Tip 5-12 User Calibration 5-13 Troubleshooting Process Tips...
Vinyl Sheets and VariQuest Magnetic Sheets. ® ® • You can easily create single or multiple cutouts using the VariQuest Design Center Software. ® • A two-button control panel with an LCD display is provided for controlling the Cutout Maker and displaying status and error messages.
There is no direct correlation between paper weight and the classification of paper as lightweight or heavyweight among manufacturers of construction paper. Due to the large variation of paper classifications, VariQuest Cutout Maker paper is defined below. ®...
Cutout Maker 2800 Features, Accessories, and Materials Classifications for Unspecified Paper Types Refer to the following tables to determine the paper weight for unspecified paper types. These tables will help determine if you have light or heavy construction paper. Weight measurements are determined by a scale based on number of sheets and size of paper.
Cutout Maker 2800 Components and Specifications COMPONENTS AND SPECIFICATIONS This chapter shows the locations of the major VariQuest Cutout Maker 2800 components and provides detailed ® system specifications. The chapter contains the following sections: Components....page 2-1 » Specifications..... page 2-3 »...
Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Side View Name ON (Ι) OFF (0) Power Switch DC Power Supply Fuse (2 Amp) AC Power Cord Receptacle USB-C Cable Receptacle Control Panel The control panel provides buttons to manually start and stop cutter operation.
Cutout Maker 2800 Components and Specifications Specifications Cutout Maker 2800 Technical Data Sheet Output Maximum cutout size: 11-1/2″ x 17-1/2″; up to 2′ x 3′ when tiling • • Minimum scrap size: 4″ x 6″ (101.6 mm x 152.4 mm)
Cutout Maker 2800 Getting Started GETTING STARTED This chapter provides instructions for unpacking and setting up the VariQuest Cutout Maker 2800. Keep this ® guide near the Cutout Maker so it can be available for reference. The chapter contains the following sections: Unpacking and Positioning....
Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Verifying Packaging Contents After unpacking, verify that all of the following items have been included in the Cutout Maker box: Name Electrical Power Cord USB-C Cable Cutout Maker 2800 Maintenance Kit...
Cutout Maker 2800 Getting Started Setting up the Cutout Maker Connecting the Power Cord WARNING Never operate the Cutout Maker in an area where it can get wet CAUTION! Always connect the power cord to the Cutout Maker before inserting the plug into a wall socket Connect the power cord to the Cutout Maker.
Design Center ® All VariQuest products can connect to the Design Center using any available USB port. Connect the Cutout Maker and other peripheral devices to one of the USB ports located on the side or rear of the VariQuest Design Center.
Typical Operating Sequence..page 4-2 » Loading Material Before loading material on the VariQuest Cutout Maker 2800, you must choose the appropriate material ® type in the VariQuest Design Center Software. This software is installed on the VariQuest Design Center or ®...
Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Typical Operating Sequence IMPORTANT The VariQuest Cutout Maker 2800 can be used only with the VariQuest Design Center Software. ® ® The VariQuest Design Center Software is installed on your VariQuest Design Center or PC.
Cutout Maker 2800 Maintenance MAINTENANCE This chapter describes the periodic maintenance procedures required during normal operation of the VariQuest Cutout Maker 2800. ® The Maintenance Summary in this chapter is divided into these sections: Replacing the Cutting Blade..... page 5-2 »...
Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Replacing the Cutting Blade Make sure the power switch [1] is set to I (ON) to keep the machine ON. Open the gantry top cover [2a], locate the blade holder/motor assembly [2b] and move it toward the middle of the gantry track.
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Cutout Maker 2800 Maintenance Press the BLADE EJECT/RETRACT button [4a] at the top of the distribution board to eject the blade. CAUTION! The cutter blade protrudes from the blade holder [4b] slightly even when retracted. Take care to avoid contact with the blade. Personal injury or equipment damage may result if the blade is touched.
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Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Carefully position the blade in the blade holder [6] and insert it until only 1/4 inch of the blade protrudes from the holder. CAUTION! The cutter blade protrudes from the blade holder slightly even when retracted. Take care to avoid contact with the blade.
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Cutout Maker 2800 Maintenance Rotate the blade holder assembly 90° [8a] back to its operating position [8b]. Close the gantry top cover [9] on the Cutout Maker. TABLE OF CONTENTS...
Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Replacing the Cutting Mat Set the power switch [1] to 0 (OFF) to turn the machine OFF. Slide the gantry forward [2a] and grasp the rear edge of the cutting mat. Slide the mat out (to rear) [2b] from between the channels on each side of the bed [2c].
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Cutout Maker 2800 Maintenance With the gantry moved forward [3a], position the cutting mat soft side up [3b] so that the sides of the mat protrude into the channels on each side of the bed [3c]. Guide the cutting mat forward between the channels [4] on each side of the bed.
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Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Continue sliding the mat forward and under the cover [5a] until the guide slots [5b] on the leading edge of the mat are fully engaged with the guides on the front end of the bed [5c].
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Cutout Maker 2800 Maintenance Turn the machine on. Ensure that the gantry returns to the home position [8]. In some cases, you may rotate the protective mat to make use of surface area that is not worn. NOTE: Either end of the mat may be inserted into the Cutout Maker.
Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Oil Gantry Rails Lift gantry top cover [1]. Apply a small amount of general household oil (such as 3-in-1 oil) to a clean cloth and wipe on exposed edge of upper [2a] and lower [2b] gantry rails.
Cutout Maker 2800 Maintenance Clean Tip Sensor Check that there are no obstructions, residue or paper debris covering the tip sensor. Using the tweezers and chad removal tool from the maintenance kit, remove any debris from the tip sensor location plunger [2].
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Cutout Maker 2800 User’s Guide — Cutout Maker 2800 Change the Cutter Housing Tip Remove the blade (see Replacing the Cutting Blade on page 5-2), then use the wrench provided to remove the current tip Replace with the new tip...
User Calibration is not a regular step for routine Cutout Maker 2800 maintenance. Move the gantry to the middle of your Cutout Maker 2800 Ensure that the Cutout Maker 2800 is powered OFF...
Cutout Maker 2800 Troubleshooting TROUBLESHOOTING This chapter describes how to locate and solve problems that you may encounter while using the VariQuest ® Cutout Maker 2800. The following information is contained in this chapter: Process..........page 6-1 » Troubleshooting....... page 6-2 »...
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& Scanners control panel on the Design Center touch computer or PC, and enters the initial Cutout Maker screen in the verify that there is a printer named Cutout Maker 2800. Run the printer setup VariQuest Software. from the CD, if needed.
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2. Power on and allow to rehome. Blade does not retract during blade change 3. Rotate head up, depress blade release button, cycle power. procedure. 4. Depress blade button. 5. If the error persists, contact your VariQuest dealer. ® TABLE OF CONTENTS...
Corrective Action 1. Verify that there are no obstructions on the mat. 2. Insert new material. Cutter stalled. Check mat for 3. Verify that the correct material type is selected in the VariQuest Software on obstructions. ® Press stop to clear error.
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Cutout Maker 2800 Troubleshooting Error Codes Message Displayed Corrective Action 1. Select a different object size in the VariQuest Software on the Design ® Cut speed error. Select a different Center touch computer or the PC. object size and try again.
This information may be useful to the service personnel. Contact your VariQuest dealer for further instructions. ® If instructed to do so by your VariQuest dealer, pack the Cutout Maker in the original carton. ® on page 3-1. Unpacking the Cutout Maker...
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