SunStar PHS40 Assembly  Instructions And Owner's Manual
SunStar PHS40 Assembly  Instructions And Owner's Manual

SunStar PHS40 Assembly Instructions And Owner's Manual

Outdoor patio heater

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ASSEMBLY INSTRUCTIONS AND OWNER'S GUIDE
Improper installation, adjustment, alteration, service or maintenance of this product can
cause injury or property damage. Please read the installation and operating instructions
thoroughly before installing or servicing this appliance.
WARNING
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. If odor continues, immediately
call your gas supplier from a
neighbor's telephone.
4. If you cannot reach your gas
company, call the fire
department.
Aug 04
Effective: August 2004
GENERAL INFORMATION
This series is design certified by the Underwriters Laboratories as an Outdoor
Gas-Fired Patio heater and must be assembled and operated in accordance
with these instructions.
ANY ALTERATION TO THE ORIGINAL DESIGN, INSTALLED OTHER
THAN SHOWN IN THESE INSTRUCTIONS, OR USED WITH A TYPE OF
GAS NOT SHOWN ON THE RATING PLATE IS PROHIBITED AND VOIDS
WARRANTY.
FOR YOUR SAFETY
Do not store or use gasoline or flammable vapors
or liquids in the vicinity of this or any other
appliance.
FOR YOUR SAFETY
For Outdoor Use Only. (Outside any enclosure)
Solamente Para Uso En Exteriores (Fuera de
cualquier recinto)
WARNING
FOR YOUR SAFETY
- 1 -
OUTDOOR PATIO HEATER
MODELS: PHS40 AND PHJ40
WARNING
WARNING
WARNING
FOR YOUR SAFETY
Read these assembly instructions
carefully before attempting to assemble,
use or service this product. Please keep
this manual for your future reference.
Form 44080000

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Irving Ladue
July 24, 2025

It is assembled and I want to transport it but have to disconnect hose either from regulator or top end, can I do this sense it is a self sealing nut when put together

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Summary of Contents for SunStar PHS40

  • Page 1 OUTDOOR PATIO HEATER MODELS: PHS40 AND PHJ40 Effective: August 2004 ASSEMBLY INSTRUCTIONS AND OWNER’S GUIDE GENERAL INFORMATION This series is design certified by the Underwriters Laboratories as an Outdoor Gas-Fired Patio heater and must be assembled and operated in accordance with these instructions.
  • Page 2 WARNINGS Read this installation and owners guide carefully before attempting to assemble or operate the heater. Aug 04 - 2 - Form 44080000...
  • Page 3 Review carefully and follow all assembly instructions. If you do not understand any of these instructions please call your selling dealer or call SunStar directly at local 704 372 3486. Carefully inspect the rubber hose included with the unit before each use. Be sure there are no visible cracks, damage, abrasion, or other signs of visible wear.
  • Page 4 IMPORTANT SAFETY INFORMATION FOR THE USE OF LIQUID PROPANE (LP) GAS. Caution: Liquid Propane (LP) gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP product. Propane or liquefied petroleum gas is highly flammable, explosive under pressure, clean burning, heavier than air, and settles in puddles in low areas.
  • Page 5 Sunstar Patio Heater Assembly Instructions 1. Unpack the carton carefully. CAUTION The base and head assembly combined weight is 40lbs this may require two people to lift it out of the carton. 2. Check the contents of the carton: ITEM...
  • Page 6 3. You will need the following tools to assemble the heater: The tools are not included, but are necessary for the proper assembly of your heater. Do NOT attempt to assemble without the correct tools. 10mm AF Socket for brackets and wheel kit. 11mm AF or 7/16”...
  • Page 7 6. With the burner upturned, remove the plastic caps from the burner gas inlet and the fuel tube. Attach the fuel tube to the burner. Either end of the fuel tube can be used. 7. Lower the post over the fuel tube and attach to the burner. Aug 04 - 7 - Form 44080000...
  • Page 8 8. Lower the cylinder cover onto the base. 9. Lower the post over the socket in the base assembly. Follow the steps below: Step 1. Rotate the post until the holes are aligned with the socket. Step 2. Align the sleeve to line up with the holes. Step 3.
  • Page 9 10. Attach the canopy to the burner. CAUTION DO NOT attempt to attach the canopy in windy conditions. Choose a sheltered area. Failure to do so may result in damage to the heater. Aug 04 - 9 - Form 44080000...
  • Page 10 11. Lift the cylinder cover and attach hose and regulator assembly to the fuel line. CAUTION Before you attempt to use a propane tank understand all tank and Propane related precautions on Page 4 of this manual. Aug 04 - 10 - Form 44080000...
  • Page 11 12. Connect gas hose and regulator assembly to the tank. NOTE: Use only a "DOT" (Department of Transportation) approved 20-pound cylinder (when it's empty) with an "ACME"TYPE 1" connection with "QCC" (Quick Connect Coupler). Use only cylinders equipped with an approved OPD "Overfill Protection Device." This device prevents accidental over- filling and possible escape of fuel when the cylinder is heated.
  • Page 12 Reconnect using two wrenches on the on either side of the connection. Repeat the leak checking procedure described above. If you continue to see bubbles after several attempts DO NOT use the heater. Contact Sunstar heating products customer service at 704 372 3486 for assistance. DO NOT use the heater.
  • Page 13 Re-attach the Regulator making sure the connection is tight. Repeat the leak checking procedure described above. If you continue to see bubbles after several attempts DO NOT use the heater. Contact Sunstar heating products customer service at 704 372 3486 for assistance. DO NOT use the heater.
  • Page 14: Specifications

    SPECIFICATIONS Models PHS 40 Stainless Steel PHJ 40 Jet Maximum Btu /hr Input 40,000 40,000 Orifice size 1.9mm 1.9mm Gas Type LP Gas LP Gas Supply Inlet gas pressure to regulator: Maximum 100 psi 100 psi Minimum 5 psi 5 psi Manifold Pressure 11”...
  • Page 15: Lighting Instructions

    LIGHTING INSTRUCTIONS CAUTION: Do NOT attempt to operate heater until you have read and understand the warnings and section in this manual. Before Turning Gas Supply ON: 1. Your heater was designed and approved for OUTDOOR USE ONLY. DO NOT use it inside an enclosure.
  • Page 16 Sunstar Heating Products makes a cover PN 44033000 available to protect the burner head. We strongly recommend using our cover when your heater is in storage or not in use. The cover will help protect the heater head from moisture as well as insects.
  • Page 17: Cleaning And Maintenance

    CLEANING AND MAINTENANCE Your heater has been produced from highly weather resistant materials and only requires minimum cleaning and maintenance. Cleaning must be performed when the heater is cold. Your patio heater will last longer if it is cleaned and maintained properly. It is very important that the air required for the combustion process is not blocked going to the burner.
  • Page 18: Troubleshooting

    TROUBLESHOOTING Trouble Cause Solution Not pushing piezo all the way until it Review lighting instructions. The Pilot won’t light “clicks” Problem with piezo not sparking Use a match to light through the inspection hole. No Spark Lead wire loose at piezo Igniter Tighten connection Lead wire loose at electrode Tighten connection...
  • Page 19: Replacement Parts

    REPLACEMENT PARTS Replacement Parts Diagram for Models PHS -40 PHJ -40 Aug 04 - 19 - Form 44080000...
  • Page 20: Part Number Description

    Models KEY# Part Number Description PHS-40 (S/S) PHJ-40 (Jet) 44081000 Hex-Nut M8 S/S 44082000 Flat Washer 8mm dia. S/S 44078000 Canopy 44083000 Lock Washer 8mm dia. S/S 44084000 Hex-Bolt M8x 20mm S/S 44085000 Emitter Grid 44086000 Burner Assy 44087000 Pan Head Screw M4x6mm S/S 44088000 Pan Head screw M5×8mm S/S 44089000...
  • Page 21 Replacement Screw package for Burner Not Shown 44125000 Replacement Screw package for Post Only use genuine Sunstar Heating Products replacement parts. For replacement parts contact Customer Service at (704) 372 3486, Fax (704) 332-5843 or e-mail: info@sunstarheaters.com Aug 04 - 21 -...
  • Page 22 SunStar Heating Products (SunStar) warrants the original residential owner of any SunStar Patio Heater Model #PHS40 and #PHJ40 (patio heaters) that it will be free from defects in material and workmanship under normal use and service for a period of one year from the date of purchase. The patio heater shall be installed, used and maintained strictly in accordance with manufacturer's instructions.
  • Page 23 SUNSTAR HEATING PRODUCTS Post Office Box 36271 (28236) • 306 West Tremont Avenue (28203) Charlotte, North Carolina Phone (704) 372 3486 • Fax (704) 332 5843 • Toll Free (888) 778 6872 e-mail info@sunstarheaters.com Aug 04 - 23 - Form 44080000...

This manual is also suitable for:

Phj40

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