Hayward H150FD Owner's Manual
Pool and spa/hot tub heaters
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Also See for H150FD:
- Service & installation manual (66 pages) ,
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- Quick reference manual (2 pages)
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Table of Contents
- 1 Table of Contents
- 2 Warnings
- 3 Section I. General Information
- 4 Section II. Consumer Operation & Maintenance
- 5 Maintaining Proper Water Chemistry
- 6 Heater Operation
- 7 Lighting & Operating Instructions Label
- 8 Temperature Adjustment
- 9 Temperature Lock-Out
- 10 Fahrenheit Versus Celsius
- 11 Winterization
- 12 Spring Start-Up
- 13 Error Codes
- 14 Warranty
- Download this manual
FOR YOUR SAFETY
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, injury, or death.
- Do not store or use gasoline or other flam-
mable vapors or liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by
a qualified installer, service agency, or the gas
supplier.
This product must be installed and serviced by authorized personnel, qualified in pool/spa
heater installation. Improper installation and/or operation can create carbon monoxide gas
and flue gases that can cause serious injury, property damage, or death.
U.S. PATENT NOS. 6,321,833 & 7,971,603
POOL AND SPA/HOT TUB HEATERS
H150FD, H200FD, H250FD, H300FD,
H350FD & H400FD MODELS
OWNER'S MANUAL
FOR YOUR SAFETY
PRINTED 10/24/2011 AT 1:13 PM
1301640701 REV E 1211
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Table of Contents
Related Manuals for Hayward H150FD
Summary of Contents for Hayward H150FD
- Page 1 POOL AND SPA/HOT TUB HEATERS H150FD, H200FD, H250FD, H300FD, H350FD & H400FD MODELS OWNER’S MANUAL FOR YOUR SAFETY WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property PRINTED 10/24/2011 AT 1:13 PM damage, injury, or death.
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Page 2: Table Of Contents
Lighting & Operating instructions label ............10 Temperature adjustment ................11 Temperature Lock-out..................12 Fahrenheit versus Celsius ................12 Winterization ....................12 Spring start-up .....................12 Error codes ....................13 Warranty ......................15 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com... - Page 3 CAUTION – This heater is intended for use on permanently installed swimming pools and may also be used with spas. Do NOT use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity. Though this product is designed for outdoor use, it is strongly recommended to protect the electrical components from the weather. Select a well drained area, one that will not flood when it rains. It requires free circulation of air for cooling. Do not install in a damp or non-ventilated location. WARNING – It is required that licensed electricians do all electrical wiring. Risk of Electric Shock. Hazardous voltage can shock, burn, cause death or serious property damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a properly located outlet. All electrical wiring MUST be in conformance with applicable local and national codes and regulations. Before work- ing on this unit, turn off power supply to the heater. WARNING – To reduce the risk of electric shock replace damaged wiring immediately. Locate conduit to prevent abuse from lawn mowers, hedge trimmers and other equipment. WARNING – Failure to bond to pool structure will increase risk for electrocution and could result in injury or death. To reduce the risk of electric shock, the electrician must comply with installation in- structions and must bond the heater accordingly. In addition, the licensed electrician must also conform to local electrical codes for bonding requirements. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com...
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Page 4: Warnings
WARNING - To reduce the risk of entrapment hazards: • When suction outlets are less than a 18” x 23” equivalent, a minimum of two function- ing suction outlets per pump must be installed. Suction outlets in the same plane (i.e. floor or wall), must be installed a minimum of three feet (3’) [1 meter] apart, as mea- sured from near point to near point. • Dual suction outlets shall be placed in such locations and distances to avoid “dual blockage” by a user. • Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas. • The maximum system flow rate shall not exceed the flow rating of any listed (per current revision of ASME/ANSI A112.19.8) suction outlet cover installed. • Never use the Pool or Spa if any suction outlet component is damaged, broken, cracked, missing, or not securely attached. • Replace damaged, broken, cracked, missing, or not securely attached suction outlet components im- mediately. • Install two or more suction outlets per pump in accordance with latest APSP (formally NSPI) Stan- dards and CPSC guidelines. Follow all applicable National, State, and Local codes. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com... - Page 5 WARNING – Separation Hazard. Failure to follow safety and operation instruc- tions could result in violent separation of pump components. Strainer cover must be properly secured to pump housing with strainer cover lock ring. Before servicing pool and spa circulation system, manual air relief valve must be in open position. Do not operate pool and spa circulation system if a system component is not assembled properly, damaged, or missing. Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body. WARNING – Never operate or test the circulation system at more than 40 PSI. WARNING – Fire and burn hazard. Motors operate at high temperatures and if they are not properly isolated from any flammable structures or foreign debris they can cause fires, which may cause severe personal injury or death. It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk of burns. WARNING – Failure to install according to defined instructions may result in severe personal injury or death. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com...
- Page 6 1. Unawareness of impending danger. 2. Failure to perceive heat. 3. Failure to recognize the need to leave the spa. 4. Physical inability to exit the spa. 5. Fetal damage in pregnant women. 6. Unconsciousness resulting in danger of drowning. DEFINITIONS: Suction Outlet – The term Suction Outlet is a fitting, fitting assembly, cover/grate and related compo- nents that provide a means for water to exit the pool and into the pump circulating system. Inches of Mercury (in Hg) - A unit for measuring pressure below atmospheric (“suction” or “vacuum”) (1.0 inch Hg = .491 PSI) Main Drain – See Suction Outlet PSI – An abbreviation for pounds per square inch. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com...
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Page 7: Section I. General Information
SECTION I. GENERAL INFORMATION INTRODUCTION: This manual contains instructions for operation and the safe use of the swimming pool/spa/hot tub heat- ers. Hayward strongly recommends that the owner read the manual before using the swimming pool/spa/ hot tub heater. If after reviewing the manual any questions remain unanswered, contact the factory or local representative. LIMITED WARRANTY SUMMARY: We warrant the pool/spa/hot tub heater to be free from defects in materials and workmanship, and we will within one year from date of installation for all users, for the original purchaser, repair or, at our option, replace without charge any defective part. We further warrant that if the heat exchanger or exchanger headers (water-containing section) leak within one year from date of such installation for all users, due to defects in materials and workmanship, we will provide a replacement part. Cost of freight, installation, fuel, and service labor (after one year) is at user’s expense. For full details of warranty agreement, see warranty certificate included in this manual. ATTENTION: If the pool/spa/hot tub heater is damaged or destroyed by improper maintenance, exces- sive water hardness, incorrect water chemistry, or freezing it is not covered under the manufacturer’s warranty. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com... -
Page 8: Section Ii. Consumer Operation & Maintenance
Salt 2700 - 3400 ppm poor salt chlorinator performance corrosive to heat exchanger 3. SKIMMER CHLORINATION Placing chlorine or bromine tablets directly into the skimmer may result in high chemical concentrations flowing through the heater. DO NOT place chlorine or bromine tablets in the skimmer. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com... -
Page 9: Heater Operation
POOL mode. Use the MODE button to change modes. The indicator lights will illuminate to show which mode USE ONLY HAYWARD GENUINE REPLACEMENT PARTS the heater is currently in. Each mode has its own temperature setting, allowing the user to have Pomona, CA Clemmons, NC Nashville, TN 2 individual pre-set temperature settings. -
Page 10: Lighting & Operating Instructions Label
Figure 2: Lighting & Operating Instructions label USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com... -
Page 11: Temperature Adjustment
On a new heater, the maximum allowed temperature lock settings are initially set at the factory to 90°F for POOL mode, and 104°F for USE ONLY HAYWARD GENUINE REPLACEMENT PARTS SPA mode. To adjust these settings, use the following procedure: Pomona, CA Clemmons, NC Nashville, TN 1. -
Page 12: Temperature Lock-Out
TEMPERATURE LOCK-OUT: The digital thermostat in this pool heater allows the user to lock the maximum temperature setting allowed. This feature is useful for preventing unauthorized users from manually adjusting the temperature settings higher than desired. On a new heater, the maximum allowed temperature lock settings are initially set at the factory to 90°F for POOL mode, and 104°F for SPA mode. To adjust these settings, use the following procedure: 1. Use the MODE button to put the heater in STANDBY mode. 2. Press and hold both the UP and DOWN buttons at the same time. 3. After 3 seconds, the thermostat enters maximum temperature lock adjustment mode. 4. The SPA indicator light illuminates and the numeric display shows the current SPA mode maximum temperature lock setting. Both the SPA indicator light and the numeric display flashes rapidly when in adjustment mode. 5. Use the UP and DOWN buttons to set the desired maximum temperature lock setting. When finished, press the MODE button. 6. The POOL indicator light illuminates and the numeric display shows the current POOL mode maximum temperature lock setting. Both the POOL indicator light and the numeric display flashes rapidly when in adjustment mode. 7. Use the UP and DOWN buttons to set the desired maximum temperature lock. When finished, press the MODE button. 8. The heater will return to STANDBY mode. FAHRENHEIT vERSUS CELSIUS: The temperature can be displayed in Fahrenheit or Celsius. TO change the display, use the “MODE” button to place the heater in “STANDBY”. Then press and hold the “UP” and “MODE” buttons until the display shows the °F/°C selection. Press the “DOWN” button to toggle between selections. To accept the selection, press the “MODE” button. If the user does not act, the selection will be automatically accepted after 60 seconds. WINTERIzATION: In moderate climates, the heater can continue to operate during short-term cold spells. Do not use the heater to maintain the water temperature just above freezing or for freeze protection. Care must be taken to avoid freeze-up in the heater. When it is used during freezing weather, the pump must run continuously. The heater is not warranted against freeze-ups. In regions where freezing temperatures are encountered, all water must be drained from the heater when it is out of service, to prevent damage to the heater and piping. Drain- ing the heat exchanger is recommended as part of the season’s shutdown procedures. -
Page 13: Error Codes
Blower vacuum switch If the blower prover switch does not close after the blower starts the control will open error stop the ignition trial go into lockout. The blower will continue to run. Automatic reset is immediate after the switch closes. Blower vacuum switch If the blower prover switch opens unexpectedly during operation the control will open when expected shut down and attempt to re-light. If the switch does not close after the blower closed error starts the control will go into lockout with the blower running. Automatic reset is immediate after error is corrected. Blower vacuum switch If the blower prover switch opens during the postpurge cycle (heater is not fir- open during post-purge ing) the control will display the error code. The post-purge cycle will be com- error pleted once the blower prover switch closes. Blower vacuum switch If the blower prover switch is closed before blower start-up the control will not closed when expected start the blower. Automatic reset is immediate when the switch opens. open error USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com... - Page 14 B) Inlet water temperature sensor is reporting a temperature change at a rate faster than 6°F in 60 seconds, indicating a potentially damaging low water flow conditon. Normal operation resumes when temperatures stabilize. If this condi- tion is detected 3 times, the heater will lock-out until the electrical power is cycled off and back on. Keypad button stuck If one of the keypad buttons is closed (or pressed) for more than 30 s the error closed error code will be displayed but the control will continue to function. The error code will be cleared when the condition is corrected. Ignition failure error If the control exceeds the maximum number of ignition retries or recycles the heater will shut down and go into lockout. Automatic reset is 60 minutes. Communication error If communication between the ignition board and the display board is not estab- lished within 3 s of power-up an error will be displayed. After communication is established, if it is lost for 30 s, the error will be displayed. The error code will be cleared upon a valid data exchange between boards. Limit string open error If the limit string opens the heater shuts down and goes into lockout. Automatic restart is 2 minutes after the error condition is corrected and the limit string closes. See below for more detail. EEPROM ERROR An error was detected in the ignition control circuit board. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN Tel: 908-351-5400 www.haywardpool.com...
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Page 15: Warranty
HAYWARD POOL HEATER CERTIFICATE OF LIMITED WARRANTY Limited heater warranty: TERMS AND COVERAGE: We warrant our pool heater to be free from defects in workmanship and materi- als under normal use and service. Pursuant to this warranty and subject to the Conditions and Exceptions indicated below: 1. We will replace (cost of freight, installation, cost of fuel, and service labor at user’s expense) with the prevailing comparable model, or, at our option, repair any pool/spa heater that leaks under nor- mal use and service within one year from the date of original installation for all users. 2. In addition, we will replace (cost of freight, installation, cost of fuel, and service labor at user’s expense) or, at our option, repair any part or parts of the pool/spa heater which malfunctions under normal use and service within one year from the date of original installation for all users. LIMITATION ON IMPLIED WARRANTIES: WE ARE NOT LIABLE FOR ANY CONSEQUENTIAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY OF THIS PRODUCT. Im- plied warranties, including the WARRANTY of MERCHANTABILITY and all other implied warranties that may arise from course of dealing or usage of trade imposed on the sale of this heater under laws of the state are limited in duration to the term of one (1) year for all users. There are no warranties which extend beyond the description on the face hereof. We shall not in any event be held liable for any special, indirect, or conse- quential damages. EXPENSE OF DELIVERY AND INSTALLATION: Each pool heater or replacement part to be furnished under this warranty shall be furnished at our nearest distribution center. We shall not pay, nor be responsible for shipping or delivery charges to the place of instal- lation, nor for labor charges or other costs of removal or installation. Every defective heater or part replaced under this warranty shall become our property, and as such, must be returned to our distribution center with transportation charges paid by the user. Any replacement pool heater furnished under this warranty shall re- main in warranty only for the unexpired portion of this warranty. CONDITIONS AND EXCEPTIONS: This warranty applies only to the pool/spa at its original place of installation and only for the original owner. It does not apply if the pool heater is installed in violation of any applicable code or ordinance, or is... - Page 16 HAYWARD POOL HEATER CERTIFICATE OF LIMITED WARRANTY (CONTINUED) Do not install this product where such leakage can cause damage. MANUFACTURER IS NOT RESPON- SIBLE OR LIABLE FOR ANY COSTS INCURRED BY SUCH DAMAGE. IN NO CASE ARE WE TO BE HELD LIABLE FOR DAMAGE TO SURROUNDING AREA OR PROPERTY CAUSED BY LEAKAGE OR MALFUNCTION. HOW TO CLAIM UNDER THIS WARRANTY: The original owner, upon discovering the defect, must present the attached completed warranty claim card with proof of purchase either to the dealer or notify the Company in writing at either address: HAYWARD POOL PRODUCTS, INC.