Hayward H150FD Owner's Manual
Pool and spa/hot tub heaters
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- Service & installation manual (66 pages) ,
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FOR USE IN AUSTRALIA & NEW ZEALAND
FOR YOUR SAFETY
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, injury, or death.
- Do not store or use gasoline or other flam-
mable vapors or liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by
a qualified installer, service agency, or the gas
supplier.
This product must be installed and serviced by authorized personnel, qualified in pool/spa
heater installation. Improper installation and/or operation can create carbon monoxide gas
and flue gases that can cause serious injury, property damage, or death.
U.S. PATENT NOS. 6,026,804 & 6,321,833 & 7,971,603
POOL AND SPA/HOT TUB HEATERS
H150FD, H250FD, & H400FD MODELS
OWNER'S MANUAL
FOR YOUR SAFETY
PRINTED 10/24/2011 AT 1:13 PM
WARNING:
DO NOT PLACE ARTICLES ON OR
AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE
MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE
VICINITY OF THIS APPLIANCE
WHILE IT IS IN OPERATION.
1302277101 REV A 0413
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Table of Contents
Related Manuals for Hayward H150FD
Summary of Contents for Hayward H150FD
- Page 1 POOL AND SPA/HOT TUB HEATERS H150FD, H250FD, & H400FD MODELS FOR USE IN AUSTRALIA & NEW ZEALAND OWNER’S MANUAL PRINTED 10/24/2011 AT 1:13 PM FOR YOUR SAFETY WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, injury, or death.
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Page 2: Table Of Contents
Operation: Set point adjustment ..............11 Keypad inputs ....................11 Servicing & Maintenance ................12 Winterization ....................12 Spring start-up .....................12 Error codes ....................13 Warranty Information ................14-15 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au... - Page 3 CAUTION – This heater is intended for use on permanently installed swimming pools and may also be used with spas. Do NOT use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity. Though this product is designed for outdoor use, it is strongly recommended to protect the electrical components from the weather. Select a well drained area, one that will not flood when it rains. It requires free circulation of air for cooling. Do not install in a damp or non-ventilated location. WARNING – It is required that licensed electricians do all electrical wiring. Risk of Electric Shock. Hazardous voltage can shock, burn, cause death or serious property damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a properly located outlet. All electrical wiring MUST be in conformance with applicable local and national codes and regulations. Before work- ing on this unit, turn off power supply to the heater. WARNING – To reduce the risk of electric shock replace damaged wiring immediately. Locate conduit to prevent abuse from lawn mowers, hedge trimmers and other equipment. WARNING – Failure to bond to pool structure will increase risk for electrocution and could result in injury or death. To reduce the risk of electric shock, the electrician must comply with installation in- structions and must bond the heater accordingly. In addition, the licensed electrician must also conform to local electrical codes for bonding requirements. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au...
- Page 4 WARNING - To reduce the risk of entrapment hazards: • When suction outlets are less than a 18” x 23” equivalent, a minimum of two function- ing suction outlets per pump must be installed. Suction outlets in the same plane (i.e. floor or wall), must be installed a minimum of three feet (3’) [1 meter] apart, as mea- sured from near point to near point. • Dual suction outlets shall be placed in such locations and distances to avoid “dual blockage” by a user. • Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas. • The maximum system flow rate shall not exceed the flow rating of any listed (per current revision of ASME/ANSI A112.19.8) suction outlet cover installed. • Never use the Pool or Spa if any suction outlet component is damaged, broken, cracked, missing, or not securely attached. • Replace damaged, broken, cracked, missing, or not securely attached suction outlet components im- mediately. • Install two or more suction outlets per pump in accordance with latest APSP (formally NSPI) Stan- dards and CPSC guidelines. Follow all applicable National, State, and Local codes. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au...
- Page 5 WARNING – Separation Hazard. Failure to follow safety and operation instruc- tions could result in violent separation of pump components. Strainer cover must be properly secured to pump housing with strainer cover lock ring. Before servicing pool and spa circulation system, manual air relief valve must be in open position. Do not operate pool and spa circulation system if a system component is not assembled properly, damaged, or missing. Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body. WARNING – Never operate or test the circulation system at more than 40 PSI. WARNING – Fire and burn hazard. Motors operate at high temperatures and if they are not properly isolated from any flammable structures or foreign debris they can cause fires, which may cause severe personal injury or death. It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk of burns. WARNING – Failure to install according to defined instructions may result in severe personal injury or death. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au...
- Page 6 1. Unawareness of impending danger. 2. Failure to perceive heat. 3. Failure to recognize the need to leave the spa. 4. Physical inability to exit the spa. 5. Fetal damage in pregnant women. 6. Unconsciousness resulting in danger of drowning. DEFINITIONS: Suction Outlet – The term Suction Outlet is a fitting, fitting assembly, cover/grate and related compo- nents that provide a means for water to exit the pool and into the pump circulating system. Inches of Mercury (in Hg) - A unit for measuring pressure below atmospheric (“suction” or “vacuum”) (1.0 inch Hg = .491 PSI) Main Drain – See Suction Outlet PSI – An abbreviation for pounds per square inch. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au...
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Page 7: Warnings
MAINTAINING PROPER WATER CHEMISTRY Failure to Maintain Proper Water Chemistry May Cause WARNING: Premature Heat Exchanger Damage or Failure The heat exchanger in your Hayward pool heater is made from the highest quality of copper and nickel (Cupronick- el) materials. The premium materials and the exacting processes used in the manufacture of the heat exchanger are state of the art in pool heater design and manufacture. Yet, it remains vital that the heat exchanger be protected from damag- ing or corrosive chemicals, insufficient water flow, or improperly balanced water chemistry. Heat exchanger damage or failure resulting from improper flow, improperly balanced pool water, or the improper addition of sanitizers into the water is NOT covered under the terms of your warranty. The following factors are critical to heat exchanger protection. Follow these guidelines to help prevent premature damage or failure to your heater and heat exchanger. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au... - Page 8 Salt 2700 - 5000 ppm poor salt chlorinator performance corrosive to heat exchanger Remember, addition of any chemicals can change the levels of chlorine, pH, and total alkalinity. It is recommended that residential spa water be changed every 2 to 3 months to prevent water problems. Public spas may need to have the water changed every week, or even daily, depending on the bather load. Figure 1 SKIMMER CHLORINATION Placing chlorine or bromine tablets directly into the skimmer may result in high chemical concentrations flowing through the heater. DO NOT place chlorine or bromine tablets in the skimmer. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au...
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Page 9: Using Chlorinators & Chemical Feeders
HEATER OPERATION: Full lighting and shutdown instructions are included on the lighting & operating instructions label affixed to the inside of the front access panel. See Figure 2 for the location of this label and the keypad. See Figure 3 for the label. Figure 2: Keypad and label locations PRINTED 10/24/2011 AT 1:13 PM Keypad Lighting & shutdown label is located on the inside of the front access panel Remove this screw to remove the front access panel WARNING: If you smell gas in the appliance area or near the floor (PROPANE IS HEAVIER THAN AIR AND HENCE SETTLES ON THE FLOOR), stop and follow the instructions on the front cover of this manual. Since propane can accumulate in con- fined areas, extra care should be taken when lighting propane heaters. ATTENTION: Do not use the heater below 40°F (4°C) temperature without adequate temperature protection. WARNING: Do not ingest alcohol or drugs during use or prior to using pool, spa, or hot tub. Ingestion of such intoxicants can cause drowsiness, which can lead to unconsciousness, and subsequently result in drowning. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au... -
Page 10: Lighting & Operating Instructions Label
Figure 3: Lighting & Operating Instructions label USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au... -
Page 11: Fahrenheit Versus Celsius
MODE button. “UP” or “DOWN” buttons will adjust the set point temperature up or down as desired. To accept the adjust- 8. The heater will return to STANDBY mode. ment, press the “MODE” button (or the adjustment will be automatically accepted in 10 seconds). The set point range is 18ºC to 40ºC. The temperature settings for both spa and pool modes are initially set at the fac- tory to 18ºC. FAHRENHEIT VERSUS CELSIUS: The temperature can be displayed in Celsius or Fahrenheit. To change the display, use the “MODE” button to place the heater in “STANDBY”. Then press and hold the “UP” and “MODE” buttons until the display shows the ºC/ºF selection. Press the “DOWN” button to toggle between selections. To accept the selection, press the “MODE” button (or the selection will be automatically accepted in 10 seconds). USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au... -
Page 12: Servicing & Maintenance
3. T urn the filtration system pump “ON” and allow the system to run long enough to purge all the air from the lines. 4. Turn the gas supply to the heater “ON”. 5. S et the temperature control using the keypad to “POOL” or “SPA” and adjust the set point to the desired temperature setting. 6. If operating difficulties are encountered, contact a qualified service company for assistance. SERVICING & MAINTENANCE: Warning: Servicing should be carried out only by authorised personnel. Maintenance procedures carried out by authorised personnel are recommended to be performed annually to ensure safe operation of the appliance. DO NOT MODIFY THIS APPLIANCE. ABNORMAL OPERATION Any of the following are considered to be abnormal operation and may require servicing: - Yellow tipping of the burner flame. - Burners not igniting properly. - Burners failing to remain alight. In case the appliance fails to operate correctly, contact the authorised service provider in your area. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au... - Page 13 Excessive Water Normal operation resumes 2 minutes after inlet water temperature sensor reports Temperature temperatures of 40°C or less. This error functions in both normal and remote thermostat modes. If the string of limit switches opens while there is no call-for-heat, the error code Limit string open while will be displayed, but the control will continue to function. The error code will no call-for-heat be cleared when the condition is corrected. If one of the keypad buttons is closed (pressed) for more than 30 seconds, the Keypad button error code will be displayed but the control will continue to function. The error stuck closed code will be cleared when the condition is corrected. This is NOT an error code. If the user sees “bo” in the display, the TCM is in Bypass Operation mode. To exit “Bypass Operation” mode, select “STANDBY” Bypass Operation mode mode, then press and hold both the “DOWN” and “MODE” buttons for 3 sec- onds (until the “bo” code is no longer displayed). When a dot (decimal point) is displayed after the error code, this is an indication . (dot) Auto restarts disabled that auto restarts are disabled. The TCM must be manually restarted. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hayward Pool Products (Australia) Pty Ltd. Tel: 1300 POOLS1 www.hayward-pool.com.au...
- Page 14 THIS PRODUCT REQUIRES QUALIFIED INSTALLATION All Hayward heaters due to their technical nature are only intended for sale by retail shops where local sales and technical support can be provided or as a part of a new Pool Installation. Warranty claims for such products will only be recognised when the products have been sold and installed by technicians approved by Hayward Pool Products where installation has not been carried out in accordance with this requirement, warranty, labour and support will be the sole responsibility of the reseller supplying the product.
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Page 15: Error Codes
Unauthorised returns will not be accepted. All Hayward Pool Products warranty parts taken as an across the counter warranty exchange must be held for inspection until authorisation has been given by the Local Branch Customer Service Manager to dispose of them. Hayward Pool Products reserves the right to provide replacement or credit for any items authorised under this warranty program. -
Page 16: Warranty Information
MPORTANT - LEASE n order to insure a longer life for your new Hayward Pool HELPFUL HINTS Heater as well as your liner (if applicable), pump and filter, steps should be taken to insure proper water chemistry. The (READ THIS BEFORE YOU CALL FOR SERVICE ON YOUR responsibility for proper balance is yours, and it is very important.