Yamaha XJ6N Owner's Manual
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Yamaha XJ6N Owner's Manual

2012
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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
XJ6N
XJ6NA
20S-28199-E3

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  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL XJ6N XJ6NA 20S-28199-E3...
  • Page 2 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER...
  • Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XJ6N/XJ6NA. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 XJ6N/XJ6NA OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, March 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-21 Checking the throttle grip free Ignition circuit cut-off system ..3-22 play ........... 6-19 DESCRIPTION ........2-1 Valve clearance ......6-19 Left view ..........2-1 FOR YOUR SAFETY – Tires ..........6-19 Right view ........2-2 PRE-OPERATION CHECKS .....
  • Page 7 TABLE OF CONTENTS Lubricating the swingarm SPECIFICATIONS ......8-1 pivots .........6-31 Checking the front fork ....6-31 CONSUMER INFORMATION .... 9-1 Checking the steering ....6-32 Identification numbers ....9-1 Checking the wheel bearings ..6-32 Battery ..........6-33 Replacing the fuses ......6-34 Replacing the headlight bulb ..6-36 Replacing the tail/brake light bulb ...........6-38 Replacing a turn signal light...

  • Page 8: Safety Information

    SAFETY INFORMATION ● EAU1028A Never operate a motorcycle with- yourself conspicuous appears to out proper training or instruction. be very effective in reducing the Take a training course. Beginners chance of this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are respon- tified instructor.
  • Page 9 SAFETY INFORMATION ● Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- accidents do not even have a cur- ●...
  • Page 10 Maximum load: ● Do not run engine in poorly venti- fork, or front fender. These XJ6N 195 kg (430 lb) lated or partially enclosed areas items, including such cargo as XJ6NA 190 kg (419 lb) such as barns, garages, or car- sleeping bags, duffel bags, or ports.
  • Page 11 Yamaha accessories, which are avail- formed to your vehicle that change any lightweight as possible and able only from a Yamaha dealer, have of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
  • Page 12 SAFETY INFORMATION ● tor and may limit control ability, Check that the fuel cock (if therefore, such accessories are equipped) is in the “OFF” position not recommended. and that there are no fuel leaks. ● Use caution when adding electri- ●...

  • Page 13: Description

    DESCRIPTION EAU10410 Left view 1. Air filter element (page 6-17) 9. Engine oil filter cartridge (page 6-10) 2. Idle adjusting screw (page 6-18) 10.Engine oil drain bolt (page 6-10) 3. Seat lock (page 3-18) 4. Main fuse (page 6-34) 5. Fuse box (page 6-34) 6.

  • Page 14: Right View

    DESCRIPTION EAU10420 Right view 1. Helmet holder (page 3-18) 9. Brake pedal (page 3-14) 2. Battery (page 6-33) 10.Rear brake light switch (page 6-24) 3. Rear brake fluid reservoir (page 6-25) 11.Shock absorber assembly spring preload adjusting ring (page 3-20) 4.

  • Page 15: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-13) 2. Left handlebar switches (page 3-11) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Front brake fluid reservoir (page 6-25) 6. Right handlebar switches (page 3-11) 7.

  • Page 16: Instrument And Control Functions

    ● the vehicle along with all three keys to Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red ● Do not place any key close to bow for driving.

  • Page 17: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system EAU10472 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.
  • Page 18 INSTRUMENT AND CONTROL FUNCTIONS EAU10684 To unlock the steering ECA11020 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved.

  • Page 19: Indicator Lights And Warning Lights

    The oil level warning high beam of the headlight is switched light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the EAU11254 vehicle. Oil level warning light “ ”...
  • Page 20 INSTRUMENT AND CONTROL FUNCTIONS ECA10021 NOTICE Do not continue to operate the en- gine if it is overheating. ● For radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator.
  • Page 21 INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Coolant temperature is dis- OK. Go ahead with riding. (104–242 °F) played. Stop the vehicle and allow it to idle until 117–134 °C Coolant temperature flashes.
  • Page 22 The ABS may not work correctly. If any if a problem is detected in the electrical light can be checked by turning the key of the above occurs, have a Yamaha circuit monitoring the engine. If this oc- to “ON”. The indicator light should...

  • Page 23: Multi-Function Meter Unit

    INSTRUMENT AND CONTROL FUNCTIONS EAU46765 multi-function meter unit Tachometer Multi-function meter unit equipped with the following: ● a speedometer ● a tachometer ● an odometer ● two tripmeters (which show the distance traveled since they were last set to zero) ●...

  • Page 24: Fuel Meter

    INSTRUMENT AND CONTROL FUNCTIONS Clock 5. Push the “RESET” button to set mode “F-TRIP” and start counting the the minutes. distance traveled from that point. In that 6. Push the “SELECT” button and case, push the “SELECT” button to then release it to start the clock. switch the display between the various tripmeter and odometer modes in the Odometer and tripmeter modes...
  • Page 25 ECA10021 times, then go off for approximately 3 NOTICE nosis device for various electrical cir- seconds. If this occurs, have a Yamaha cuits. Do not continue to operate the en- dealer check the electrical circuit. If a problem is detected in any of those gine if it is overheating.

  • Page 26: Handlebar Switches

    If a problem is detected in the immobi- key and both standard keys to a EAU1234A Handlebar switches lizer system circuits, the immobilizer Yamaha dealer and have the stan- system indicator light will flash and the dard keys re-registered. Left display will indicate an error code.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal EAU12733 Hazard switch “ ” lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500...

  • Page 28: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12871 EAU26824 Clutch lever Shift pedal Brake lever The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1. Clutch lever 1.

  • Page 29: Brake Pedal

    Brake pedal ABS (for ABS models) ● The ABS performs a self-diagno- The Yamaha ABS (Anti-lock Brake sis test each time the vehicle first System) features a dual electronic con- starts off after the key is turned to trol system, which acts on the front and “ON”...

  • Page 30: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS wheel hubs may be damaged, result- EAU13074 Fuel tank cap ing in improper performance of the The fuel tank cap cannot be closed un- ABS system. less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.

  • Page 31: Fuel

    EWA15151 refueling, be sure to insert the WARNING Your Yamaha engine has been de- pump nozzle into the fuel tank filler Gasoline is poisonous and can signed to use regular unleaded gaso- hole. Stop filling when the fuel cause injury or death.

  • Page 32: Fuel Tank Breather Hose And Overflow Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAU51190 EAU13433 ECA10701 Fuel tank breather hose and Catalytic converter NOTICE overflow hose This model is equipped with a catalytic Use only unleaded gasoline. The use converter in the exhaust system. of leaded gasoline will cause unre- EWA10862 pairable damage to the catalytic WARNING...

  • Page 33: Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU32980 EAU46751 Seat Helmet holder To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Projection 2. Seat holder 1. Helmet holder 2. Push the rear of the seat down to 2.

  • Page 34: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS ● EAU14453 Do not exceed the maximum Storage compartment load of XJ6N 195 kg (430 lb) XJ6NA 190 kg (419 lb) for the ve- hicle. 1. Helmet 2. Helmet holding cable 1. Storage compartment 3. Helmet holder The storage compartment is located 3.

  • Page 35: Handlebar Position

    The handlebar can be adjusted to one assembly of two positions to suit the rider’s pref- This shock absorber assembly is erence. Have a Yamaha dealer adjust equipped with a spring preload adjust- the position of the handlebar. ing ring.

  • Page 36: Sidestand

    Do not tamper with or attempt to EAU15305 this system regularly and have a Sidestand open the cylinder assembly. Yamaha dealer repair it if it does not The sidestand is located on the left side ● Do not subject the shock ab- function properly.

  • Page 37: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
  • Page 38 INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.

  • Page 39: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 6-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 40 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 6-19, 6-29 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-29 •...
  • Page 41 • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-21 • If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 42: Operation And Important Riding Points

    ● a lean angle sensor to stop the en- understand, ask your Yamaha dealer. ● The transmission is in the neutral gine in case of a turnover. In this EWA10271 position.

  • Page 43: Shifting

    The gear positions are shown in the il- tral position. The neutral indicator lustration. light should come on. If not, ask a Yamaha dealer to check the elec- To shift the transmission into the neu- trical circuit. tral position, press the shift pedal down 3.

  • Page 44: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel con- Engine break-in NOTICE sumption There is never a more important period ● Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).

  • Page 45: Parking

    Yamaha dealer check the vehi- touch them and be burned. cle. ● Do not park on a slope or on soft...

  • Page 46: Periodic Maintenance And Adjustment

    – possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 1-3 for more in- graphical location, and individual use, dealers are trained and equipped to...

  • Page 47: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 48: Periodic Maintenance Chart For The Emission Control System

    ● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU46910 Periodic maintenance chart for the emission control system...

  • Page 49: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770E General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ Air filter element •...
  • Page 50 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for exces- √ √...
  • Page 51 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for oil leak- √...
  • Page 52 PERIODIC MAINTENANCE AND ADJUSTMENT EAU18680 ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. ●...

  • Page 53: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18722 Removing and installing the cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be re- moved and installed.

  • Page 54: Checking The Spark Plugs

    Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. To install the panel If a spark plug shows signs of electrode Place the panel in the original position, erosion and excessive carbon or other and then install the bolts.

  • Page 55: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark EAU46721 Engine oil and oil filter car- plug gap should be measured with a If a torque wrench is not available when tridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
  • Page 56 PERIODIC MAINTENANCE AND ADJUSTMENT 6. Insert and tighten the engine oil dipstick, and then install and tight- en the oil filler cap. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Remove cowling A. (See page 6-8.) 2.
  • Page 57 PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 8-1. An oil filter wrench is available at a Oil quantity: Yamaha dealer. Without oil filter cartridge replace- ment: 6. Apply a thin coat of clean engine 2.50 L (2.64 US qt, 2.20 Imp.qt)

  • Page 58: Coolant

    Yamaha dealer check from the guide, and then remove varies with engine temperature. the vehicle.
  • Page 59 EAU46822 To change the coolant water has been added to the 1. Place the vehicle on a level sur- coolant, have a Yamaha dealer face and let the engine cool if nec- check the antifreeze content of essary. the coolant as soon as possible, 2.
  • Page 60 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the coolant reservoir 9. After the coolant is completely breather hose from the guide, and drained, thoroughly flush the cool- then remove the coolant reservoir ing system with clean tap water. cap. 10. Install the coolant drain bolt and its new gasket, and then tighten the bolt to the specified torque.
  • Page 61 If 14. Install the coolant reservoir cap. ervoir. If necessary, remove the coolant is leaking, have a Yamaha 15. Start the engine, let it idle for sev- coolant reservoir cap, add coolant dealer check the cooling system.

  • Page 62: Replacing The Air Filter Element

    NOTICE: are not pinched. If any hose is 1. Air filter element When removing the air filter damaged, have a Yamaha dealer 2. Air intake manifold replace the hose before starting 6-17...

  • Page 63: Adjusting The Engine Idling Speed

    If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.

  • Page 64: Checking The Throttle Grip Free Play

    Therefore, it must be adjusted by a Yamaha dealer is essential to maintain the tires in good at the intervals specified in the periodic condition at all times and replace them maintenance and lubrication chart.
  • Page 65 225 kPa (2.25 kgf/cm², 33 psi) excessively worn tires. Besides Rear: being illegal, operating the vehi- 250 kPa (2.50 kgf/cm², 36 psi) XJ6N 90–195 kg (198–430 lb) cle with excessively worn tires XJ6NA 90–190 kg (198–419 lb): decreases riding stability and Front: can lead to loss of control.
  • Page 66 WARNING ed below have been approved for this Tires age, even if they have not been model by Yamaha Motor Co., Ltd. This motorcycle is fitted with super- used or have only been used occasion- high-speed tires. Note the following ally.

  • Page 67: Cast Wheels

    ● Always adjust the tire air pres- er damage before each ride. If any sure according to the operating damage is found, have a Yamaha conditions. dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked 1.

  • Page 68: Checking The Brake Lever Free Play

    There should be no free play at the turn the adjusting nut in direction brake lever end. If there is free play, (b). have a Yamaha dealer inspect the brake system. EWA14211 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.

  • Page 69: Brake Light Switches (For Abs Models)

    If necessary, have a Yamaha deal- lubrication chart. er adjust the brake light switches. EAU22420 Front brake pads 1.

  • Page 70: Checking The Brake Fluid Level

    EAU39372 Rear brake Checking the brake fluid level peared, have a Yamaha dealer replace Before riding, check that the brake fluid the brake pads as a set. is above the minimum level mark. Check the brake fluid level with the top...

  • Page 71: Changing The Brake Fluid

    Changing the brake fluid moving. Use only DOT 4 brake fluid level goes down suddenly, have a Have a Yamaha dealer change the fluid from a sealed container. Yamaha dealer check the cause before brake fluid at the intervals specified in ●...

  • Page 72: Drive Chain Slack

    EAU53910 2. Shift the transmission into the neu- To adjust the drive chain slack tral position. Consult a Yamaha dealer before ad- 3. Measure the drive chain slack as justing the drive chain slack. shown. 1. Loosen the locknut at each end of...

  • Page 73: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23025 may contain substances that Cleaning and lubricating the could damage O-rings. drive chain [ECA11111] The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas.

  • Page 74: Checking And Lubricating The Cables

    Yamaha dealer at the intervals speci- bricated if necessary. ed if necessary. If a cable is damaged fied in the periodic maintenance chart.

  • Page 75: Checking And Lubricating The Brake And Clutch Levers

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23143 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease The operation of the brake and clutch Clutch lever: Lithium-soap-based grease levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.

  • Page 76: Checking And Lubricating The Sidestand

    The swingarm pivots must be lubricat- face and hold it in an upright posi- be checked before each ride, and the ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, sidestand pivot and metal-to-metal specified in the periodic maintenance...

  • Page 77: Checking The Steering

    Yamaha dealer check or re- [EWA10751] tion chart. If there is play in the wheel 2. Hold the lower ends of the front pair it.

  • Page 78: Battery

    To charge the battery once a month and fully charge it if ● Electrolyte is poisonous and Have a Yamaha dealer charge the bat- necessary. dangerous since it contains sul- tery as soon as possible if it seems to 3. Fully charge the battery before in- furic acid, which causes severe have discharged.

  • Page 79: Replacing The Fuses

    PERIODIC MAINTENANCE AND ADJUSTMENT is turned to “OFF”, then con- EAU47172 XJ6N Replacing the fuses nect the positive lead before The main fuse and the fuse boxes, connecting the negative lead. which contain the fuses for the individu- [ECA16840] al circuits, are located under the seat.
  • Page 80 PERIODIC MAINTENANCE AND ADJUSTMENT XJ6NA XJ6NA rating than recommended to avoid causing extensive dam- age to the electrical system and possibly a fire. [EWA15131] Specified fuses: Main fuse: 30.0 A Headlight fuse: 20.0 A Taillight fuse: 10.0 A 1. Starter relay cover 1.

  • Page 81: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT 4. If the fuse immediately blows EAU46812 Replacing the headlight bulb again, have a Yamaha dealer This model is equipped with a halogen check the electrical system. bulb headlight. If the headlight bulb burns out, replace it as follows.
  • Page 82 PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the multi-function meter 3. Remove the headlight unit by re- 5. Unhook the headlight bulb holder, unit bolts, and then lift up the meter moving the bolts. and then remove the burnt-out to unhook its projections from the bulb.

  • Page 83: Replacing The Tail/Brake Light Bulb

    2. Grommet 9. Fit the projections on the multi- function meter unit into the slots in 11. Have a Yamaha dealer adjust the the meter stay, place the meter in headlight beam if necessary. the original position, and then in- stall the bolts.

  • Page 84: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Tail/brake light bulb 1. Turn signal light bulb 2. Tail/brake light bulb socket 3. Insert a new bulb into the socket, 4.

  • Page 85: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24313 EAU50770 Replacing the license plate Replacing the auxiliary light light bulb bulb 1. Remove the license plate light unit If the auxiliary light bulb burns out, re- by removing the screws. place it as follows. 1.

  • Page 86: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up-...

  • Page 87: Front Wheel (For Non-Abs Models)

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU44791 Front wheel (for non-ABS models) EWA14840 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. EAU24492 To remove the front wheel 1. Wheel axle 1. Brake caliper EWA10821 WARNING 2. Front wheel axle pinch bolt 2.

  • Page 88: Rear Wheel (For Non-Abs Models)

    EWA14840 5. Tighten the wheel axle, the front WARNING wheel axle pinch bolt and the For the ABS model, have a Yamaha brake caliper bolts to the specified dealer remove and install the wheel. torques. Tightening torques: EAU34414...
  • Page 89 PERIODIC MAINTENANCE AND ADJUSTMENT 7. Remove the wheel. NOTICE: Do not apply the brake after the ● If the drive chain is difficult to re- wheel has been removed to- move, remove the wheel axle first, gether with the brake disc, oth- and then lift the wheel upward erwise the brake pads will be enough to remove the drive chain...

  • Page 90: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 91: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 92 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 93: Motorcycle Care And Storage

    Some models are equipped with ble. Rust and corrosion can develop matte colored finished parts. Be Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un-...
  • Page 94 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.

  • Page 95: Storage

    WARNING ing it with a tarp, while it is still ● Contaminants on the brakes or tires Consult a Yamaha dealer for ad- wet, will allow water and humid- can cause loss of control. vice on what products to use.
  • Page 96 MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel e. Remove the spark plug caps stabilizer (if available) to prevent from the spark plugs, and then Make any necessary repairs before the fuel tank from rusting and the install the spark plugs and the storing the motorcycle.

  • Page 97: Specifications

    0.7–0.8 mm (0.028–0.031 in) Curb weight: –20 –10 0 10 20 30 40 50 ˚C Clutch: XJ6N 205 kg (452 lb) Clutch type: Recommended engine oil grade: XJ6NA 210 kg (463 lb) Wet, multiple-disc API service SG type or higher, JASO...
  • Page 98 Wheel type: 3rd: Loading: Cast wheel 1.556 (28/18) Maximum load: Rim size: 4th: XJ6N 195 kg (430 lb) 17M/C x MT4.50 1.333 (32/24) XJ6NA 190 kg (419 lb) Front brake: 5th: (Total weight of rider, passenger, cargo and Type: 1.190 (25/21)
  • Page 99 SPECIFICATIONS Electrical system: Turn signal indicator light: Ignition system: Coolant temperature warning light: Charging system: Engine trouble warning light: AC magneto Battery: ABS warning light: Model: XJ6NA LED GT12B-4 Immobilizer system indicator light: Voltage, capacity: 12 V, 10.0 Ah Fuses: Headlight: Main fuse: Bulb type:...

  • Page 100: Identification Numbers

    Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
  • Page 101 INDEX Maintenance, emission control system ... 6-3 Matte color, caution ........ 7-1 ABS (for ABS models) ......3-14 Engine break-in ........5-3 Model label ..........9-1 ABS warning light (for ABS models)..3-7 Engine idling speed.......6-18 Multi-function meter unit ......3-8 Air filter element, replacing ....
  • Page 102 INDEX Tires ............6-19 Tool kit ............ 6-2 Troubleshooting ........6-45 Troubleshooting charts ......6-46 Turn signal indicator light ......3-4 Turn signal light bulb, replacing .... 6-39 Turn signal switch ......... 3-12 Valve clearance ........6-19 Vehicle identification number ....9-1 Wheel bearings, checking.....
  • Page 104 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.05-0.3×1 CR...

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