Generac Power Systems 1019-3 Owner's Manual
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Generac Power Systems 1019-3 Owner's Manual

7500exl rated watt
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Owner's Manual
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Generator
Wheel kit
Storage Cover
Battery
Battery Float Charger
Battery Charge Cables
Spare Spark Plug,Air Filter, and Oil Filter
Spark PlugWrench
(2) Locking 30 Amp Plugs
EngineOil
Owner's Manual
Engine Manual
If any parts are missing or damaged,call 1-800-270-1408.
Safety Rules......................................
2-4
Know Your Generator ...............................
5
Assembly ........................................
6-7
Operation ......................................
8-13
Product Specifications ..............................
14
Maintenance ......................................
14
Storage ..........................................
15
Troubleshooting ...................................
15
Schematic ........................................
16
Wiring Diagram ...................................
17
Replacement Parts ..............................
18-22
Notes ...........................................
23
Warranty ...................................
Last Page
Questions?
Help is just a moment away!
Call:Generac
Generator
Helpline - 1-800-270-1408
M-F 8-5 CT
Web: www.generac-por
tables.corn

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Summary of Contents for Generac Power Systems 1019-3

  • Page 1: Table Of Contents

    Product Specifications ... Maintenance ... Storage ... Troubleshooting ... Schematic ... Wiring Diagram ... Replacement Parts ... Notes ... Warranty ... Questions? Help is just a moment away! Generator Helpline - 1-800-270-1408 Web: www.generac-por tables.corn 8-13 18-22 Last Page M-F 8-5 CT...

  • Page 2: Equipment Description

    EQUIPMENT DESCRIPTION _Read thls manual carefully familiar with your generator. applications, its limitations involved, The generators are an engine_riven, al:ernatTng current (AC) generator, It wzs designed _o supply electrical power for operating compatible electrical lighting, appliances, _ools and motor loads.The generator's revolvTng field is drTven at about 3,600 rpm by a single- cylTnder engTne.
  • Page 3 DANGER DANGER ,when using _enerator for b ackup powen , _i_ 0t(!i_ , use a ground Circuit fault interrup_ highly conductive area_ such _s rnc'ta! d0tl_ng No- use g_n_r_r_th _let_ieal _o_s which a_ worn NOT h_.ndle generac0r or _!ettriea! in water, While bar_o0t_ 0n while hands Or"fec-_ "DO a!!0w unqualified Persons or chi!dren _O OPerate or...
  • Page 4 ,Al!ow eClurpm_ntto ¢ool befo_ _ouching CAUTION CAUTION 'Se_!'D0n!t Over!oad G_n_rac0 r'' on page 13. , $_.rt generator and le_._ngine scabflfzebefor_ ¢0nne_ing _l_ric_l I_dSi ! c0nn_= _I_C_I JOadS !nOFF pOS.sO,_ Opera'don. , "-urn d_ccr!_l loads OFI: and d!sc0nn_¢c from generacor CAUTION ' USe gen_racOronly for incend_cluses.

  • Page 5: Know Your Generator

    KNOW YOUR G EN ERATOR Read this owner's manual and safeb/rules Compare the illustratTons wi_h your genera_or, to familiarize yourself wT_ the Io_ions adjustments. S_¢e this manual for future reference. CTrcuit Breakers (AC) 12Volt DC Receptacle 120/240Volt AC, 30 Amp Locldng Receptacle 120Volt AC, 30 Amp Locl_Tng Receptacle...

  • Page 6: Assembly

    ASSEMBLY Your generator requires some assembly and is ready for use at_er it has been properly serviced with the recommended oil and fuel. If you have any problems with the assembly generator, please call the generator 1-800-270-1408. IMPORTANT:Any a_empt to run the unit before it hzs been serviced with the recommended engine failure.
  • Page 7 7. Remove tie _emporary blocks. At_ch the vibration mourns to the support 30ram capscrews, washers and lock nuts, With the wheels on, you can now Hft up the handle end and a_ch suppor_ leg wTth 20ram cap screws and lock nuts. I O, Check tiatall fasteners areright z nd thetires a re Tnfla_d _o tile value marked on tile tTre or wTthin IS and 40 psT.

  • Page 8: Using The Generator

    USING THE GENERATOR System Ground The generator has a system ground :hat connects the generator frame components _o the ground terminals the AC output recep_cles.The system ground is connected _o the AC neutral wire (see "EquTpment DescrTpdon", earlier in thTs manual). Special Requirements There may be Federal or $_te OccupatTonal Safety and...

  • Page 9: Charging A Battery

    Starting Engine Disconnect all electrical loads from the generator, Use the following s_r_ instruction steps by numerical order: Make sure unit is on a level sur_ce, IMPORTANT= Failure to star_ and operate unit on a level sur_ce will c_use the unit not _o start or shut down during operation.
  • Page 10 It"bakery TsequTppedwTth yen= caps, make sure =hey are Jnsr_lled and are tTght. It"necessary, clean battery termTnals. Connec= battery charge cable connec=or plug to panel recep_cle identified by the words "I2-VO/TS Connect bat_ry charge cable clamp with red handle _o the positive (+) battery terminal Connect battery charge cable clamp with black handle _o the negative...
  • Page 11 RECEPTACLES CAUTION 12 Volt DC, I 0 Amp Receptacle ThTs receptacle _llows you to recharge _ 12%1= automo:fve or utfliv/style storage battery wfth :he bakery charge cables provided (Figure 8), ThTs receptacle can no= recharge 6Volt bakeries and can no: be used to crank an e_gine h_ving a discharged bakery, See the section "Charging a Batter)/' (page 9) before a_empting to recharge a bakery,...
  • Page 12 4.Wire Cord Set Y(Hot) ...x (Ho_) "['h!s recep_c!e powers 120/240 Vol_ AC; 60 Hz, singh phase loads _uir!ng up :o 3,600 w_'_s of pov_r 30 Amps for! 20 Vo!ts; 7,200 watts of power (7;2 _ 30 Amps for 240 Vo!ts_The outle: !s protected by a 30 Amp push-:o-reset circuit: brewer.

  • Page 13: Power Management

    DON'T OVERLOAD G EN ERATO R Capacity You must mak_ sure your generator r._n supply enough ra_ed (running) and surge (starring) watts for the items you will power at the same time, Follow these simple steps: Select the items you will power at the same _ime, To_I the rated (running) watts of these items,This "the amount of power your generator keep your i_ems running, See Figure 13.

  • Page 14: Specifications

    SPECIFICATIONS MaxTmum Surge Watts Continuous Wr_L-l:ageCap_ci_/ ... Power F_c_or ... R_ted Maximum Con_TnuousAC Lo_d Current: At 120Vol_s ... At 240 Vol_s ... Phase ... R_ted Frequency ... Fuel Tank C_padty ... ShTppTngWeighc ... GENERAL HAINTENANCE RECOMMENDATIONS The Owner/Operecor is responsTble for makTng sure _h_t _11perTodTcmaTncenance tasks are completed on _ cTmely b_Ts;...

  • Page 15: Storage

    STO RAG E The generator should be sr_r'ced at leas=once every seven days and allowed =o run at leas=30 mTnu_es. If thTs c_nno= be done and you must store the uni= for more than 30 days, use =he following guTdelinesto prepare i= for storage.

  • Page 16: Schematic

    SCHEMATIC IDLE S_ITCH PDWER PDWER...

  • Page 17: Wiring Diagram

    WIRING DIAGRAM FLOAT C_B_ AUTa RESET IDLE CDNTRDL SWITCH...
  • Page 18 EXPLODED VIEW - ALTERNATOR 900_ 102. 45 _4...
  • Page 19 EXPLODED VIEW DETAIL OF BAWERY TRAY DETAIL OF ELECTRIC START SWITCH STARTER TO + TERMINAL ON BAKERY - FRAME DETAILOF JACK ASSEMBLY COAXIALDC...

  • Page 20: Parts List

    PARTS LIST- ALTERNATOR Item Part # Description B 187024GS CRADLE 194389GS SHIELD, He_t.Tank 92982GS DECAL, Danger 92665GS INSULATION 193823GS ASSY,TanI_ Fuel 84363GS CAP, with Gauge,Fuel 85000GS CLIP,Insulation 93826GS DECAL, Start Instructions 78831BGS SCREW 10 83465GS GROMMET,Tank 77395GS NU-I, Lock 192980GS KIT,ValveTank 14 B21S3GS SCREW...
  • Page 21 EXPLODED VIEW Item Part # Description BB4461GS PANEL, Control 23897GS WASHER 49226GS WASH ER, Lock: 91526GS SCREW 82538GS SWITCH, Idle Control 82881GS WASH ER, Loci< B4262GS OUTLET, 50A, 240"/ 90418GS OUTLET, I 0A, 12VDC 75207NGS BREAKER, Circuit 75207AGS BREAKER, Circuit 75207GS BREAKER, Circuit 12 23365GS...
  • Page 22 EXPLODED VI EW AN D PARTS LIST - WH EEL KIT Item Part # BI93200GS B4966GS 191267GGS 191265GS 39287GS BI86927GS 191413GS 22413GS 52858GS 22247GS 39253GS 12 22145GS 13 49820GS 187104GS 189718GS 16 B4135GS 192432GS Description HANDLE (IncludesItem 15) WHEEL AXLE E-RING SCREW LEG,Support...

  • Page 23: Notes

    NOTES...
  • Page 24 EN ERAC PORTABLE POtable TS I!Censed t dema k OfBrT _Pair 0r _placei tree 0f chargei any par_ or pa_ Transpo_tiOn charges on parts submi_ed for repa!r Or replacement under this warranty mus_ be borne by purchaser.This _rran_/is effe_i_e for the time periods and subiect to the conditions provided for in _is poli_y. For _rra_ty nea_S=A_th0rized Se_!¢e dea!er by ca!!ing ! .800_270.1408iwar_n_ P_er...

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