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Troubleshooting
Related Manuals for Westerbeke 64A FOUR
Summary of Contents for Westerbeke 64A FOUR
- Page 1 OPERATORS MANUAL MARINE DIESEL ENGINES 64 F PUBLICATION NO.49112 FIRST EDITION DECEMBER 2003 member WESTERBEKE CORPORATION· MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319 U.S.A. TEL: (508)823-7877. FAX: (508)884-9688· WEBSITE: www.WESTERBEKE.COM...
- Page 2 Shut down the unit and do not restart until it has been inspected and repaired. A WARNING DECAL provided by WESTERBEKE and should be fixed to bulkhead near your engine or generator. WESTERBEKE also recommends installing CARBON MONOXIDE DETECTORS in the...
- Page 3 SAFETY INSTRUCTIONS PREVENT BURNS - FIRE INTRODUCTION Read this safety manual carefully. Most accidents are caused by failure to follow fundomental rules and precau- WARNING: Fire can cause-;njury death! tions. Know when dangerous conditions exist and take the personne~ necessary precautions to protect yourself, your •...
- Page 4 SAFETY INSTRUCTIONS ACCIDENTAL STARTING TOXIC EXHAUST GASES WARNING: Accidental starling can cause injury WARNING: Carbon monoxide (CO) is deadly gas! death! • Ensure that the exhaust system is adequate to expel gases • Disconnect the battery cables before servicing the engine! discharged from the engine.
- Page 5 SAFETY INSTRUCTIONS ABYC, NFPA AND USCG PUBLICATIONS FOR • Do not wear loose clothing or jewelry when servicing equipment; tie back long hair and avoid wearing loose INSTALLING DIESEL ENGINES jackets, shirts, sleeves, rings, necklaces or bracelets that Read the following ABYC, NFPA and USCG publications could be caught in moving parts.
- Page 6 INSTALLATION When installing WESTERBEKE engines and generators it is important that strict attention be paid to the following information: CODES AND REGULATIONS Strict federal regulations, ABYC guidelines, and safety codes must be complied with when installing engines and generators in a marine environment.
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Page 7: Table Of Contents
TABLE OF CONTENTS Parts Identification ..........Glow Plugs ............26 W"" 0" Introduction ............. iring lagram ..........Warranty Procedures .........3 Wiring Schematic ..........Serial Number Location ........4 Starter Motor ............. Admiral Control Panel ......... 5 Dual Output Alternators ........Captain Control Panel ......... -
Page 8: Parts Identification
PARTS IDENTIFICATION WATER INJECTED _EXlrlAU!~T ELBOW REAR DC CHARGING TRANSMISSION FUEL LIFT PUMP RAW WATER .jk.~~~~"", ENGINE BLOCK DRAIN PLUG LEFT SIDE FRONT 20 AMP CIRCUIT FILL AIR INTAKE/AIR FILTER SILENCER PREHEAT IiULltNUIU, ZINC ANODE =..--MANIFOLD I.D. PLATE ALTERNATOR HEAT EXr::HA~IGEFI--- REAR FRONT... -
Page 9: Introduction
OF THE FURNISHING OR USE OF SUCH SOFTWARE. provided and a technical manual is available from your WESTERBEKE customers should keep in mind the time WESTERBEKE dealer. If you are planning to install this span between printings of WESTERBEKE product software equipment, contact your WESTERBEKE dealer for and the unavoidable existence of earlier WESTERBEKE WESTERBEKE'S installation manual. -
Page 10: Serial Number Location
INTRODUCTION ORDERING PARTS SERIAL NUMBER LOCATION Whenever replacement parts are needed, always provide the The engine's model number and serial number are located on engine model number and serial number as they appear on the nameplate mounted on the side of the engine's manifold. the silver and black nameplate located on the manifold. -
Page 11: Admiral Control Panel
ADMIRAL CONTROL PANEL DESCRIPTION When the engine is shut down with the key switch turned off, the water temperature gauge will continue to register the last This manually-operated control panel is equipped with a temperature reading indicated by the gauge before electrical KEY switch and RPM gauge with an ELAPSED TIME power was turned off. -
Page 12: Captain Control Panel
CAPTAIN CONTROL PANEL DESCRIPTION The panel also includes an alann buzzer for low OIL PRESSURE or high COOLANT TEMPERATURE. The This manually-operated control panel is equipped with a RPM gauge is illuminated when the KEY switch is turned on KEY switch, an RPM gauge, PREHEAT and START but- and remains illuminated while the engine is in operation. -
Page 13: Fuel, Engine Oil And Coolant
A coolant recovery kit is supplied with each tank thereafter. For recommended oil viscosity, see the following WESTERBEKE diesel engine. The purpose of this recovery chart: is to allow for engine coolant expansion and contraction tank during engine operation, without the loss of coolant and... -
Page 14: Preparations For Initial Start-Up
PREPARATIONS FOR INITIAL START-UP PRESTARTINSPECTION Before starting your engine for the first time or after a prolonged layoff, check the following items: COOLANT Check the engine oil level. Add oil to maintain the level RECOVERY at the mark on the dipstick. high TANK Turn on the fuel supply, then check the fuel supply and... -
Page 15: Starting/Stopping Procedure
STARTING • STOPPING PROCEDURE STARTING PROCEDURE STOPPING PROCEDURE 1. Place the transmission in neutral and advance the throttle To stop the engine, bring the throttle to an idle position and control to slightly open. place the transmission in neutral. Allow the engine to idle for a few moments to stabilize temperatures, then shut the 2. -
Page 16: Warning Lights, Alarms And Circuit Breaker
WARNING LIGHTS, ALARMS & CIRCUIT BREAKER LOW OIL PRESSURE ALARM SWITCH ALTERNATOR WARNINGS The Captain Control Panel indicates alternator low discharge A low oil pressure alarm switch is located off the engine's with a red warning light. oil gallery. This switch's sensor monitors the engine's oil pressure. -
Page 17: Engine Break-In Procedure
ENGINE BREAK-IN PROCEDURE 3. While using the vessel, run the engine at various engine DESCRIPTION speeds for the first 25 hours. Avoid prolonged periods of Although your engine has experienced a minimum of one idling. hour of test operations at the factory to make sure accurate 4. -
Page 18: The Daily Operation
THE DAILY OPERATION CHECK LIST FAILURE TO START Follow this check list each day before starting your en~ine. If the engine fails to start when the start button is pressed for VIsually inspect the engine for fuel, oil, or water leaks. 5 seconds, wait for at least 30 seconds and repeat the starting Make procedure.