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Westerbeke Manuals
Engine
44A-Four
Service manual
Westerbeke 44A-Four Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Safety Instructions
Introduction
Accidental Starting
Battery Explosion
Battery Acid
Installation
Codes and Regulations
Siphon-Break
Exhaust System
Table of Contents
Parts Identification/Propulsion
Right Side
Left Side
Product Software
Serial Number Location
Engine Overhaul
Ordering Parts
Engine Troubleshooting
Testing for Overhaul
How to Determine Engine Overhaul Period
Overhaul Conditions
Alternator Inspection
Engine Disassembly
Generator
Transmission
Order of Disassembly
Disassembling the Rocker Shaft Assembly
Timing Gears
Inspection
Cylinder Head and Valve Mechanism
Engine Inspection
Timing Gears and Flywheel - Inspection Points
Assembly
Exhaust Manifold / Heat Exchanger
After Completed Engine Assembly
Fuel Injection Pump
Tappet Removal
Plunger Removal
Delivery Valve Removal
Governor
Fuel Injection Timing
Fuel Injectors
Removing the Injectors
Injection Testing/Adjustment
Glow Plug Testing
Glow Plugs
Starter Motor
Pinion Gap Inspection
No Load Test
Solenoid
Starter Assembly
Starter Inspection
Inspecting the Armature
Brush and Brush Holder Inspection
Commutator Mica Undercut
Starter Adjustment and Reassembly
Field Coil Inspection
Raw Water Pump
Raw Water Pump Parts List
Engine Adjustments
Valve Clearance Adjustment
Testing Engine Compression
Air Intake Filter/Silencer
Low Compression
Generator Frequency Adjustment
Fuel Run Solenoid
Oil Pressure
Testing Oil Pressure
Low Oil Pressure
Oil Pressure Relief Valve
Adjusting the Idle Speed
Recommended RPM Range
Fuel Shutoff Solenoid
Drive Belt Adjustment
Service Data - Standards and Limits
Special Tools
Torque Specifications
Major Bolts and Nuts
Wiring Schematic
Wiring Diagram
Engine Specifications
DC Electrical System
Alternator
Alternator Troubleshooting
Testing the Alternator
Checking the Service Battery
12 Volt DC Control Circuit
Battery
Battery Care
Mando Alternator
Testing the Output Circuit
Testing the Excitation Circuit
Alternator Service
Test Voltage Regulator
Remove Alternator
Disassemble Alternator
Clean and Test Alternator Components
Assemble Alternator
Installing the Front Housing on the Rotor Assembly
Install Alternator
Alternator Specifications
Installing the Pulley and the Fan Nut
Generator Wiring Diagram
Generator Wiring Schematic
Remote Instrument Panel
Specifications
BT Generator Single/Three Phase
BT Generator 12 Stud Internal Wiring Schematic
Component Resistance Values
BT Generator/Single Phase
BT Generator Troubleshooting Chart
Component Checks
BT Generator Troubleshooting
Testing Residual Voltage
Bridge Rectifier
Testing the Bridge Rectifier for Faults with an Ohmmeter
BT Generator Troubleshooting/Single Phase
Exciter Stator Windings
Main Stator Windings
Compound Transformer
Selector Switch
Bridge Rectifier Wiring
Exciter Rotor/Field
Rotating Field Windings
Diodes
No Load Voltage Adjustment
Voltage/Hertz Connection Bar
Generator Frequency
AC Terminal Board Connections
A.V.R. Plug and Connections
Terminal Block Wiring Connections
BT Generator Internal Wiring
3 Phase Twelve Wire Reconnectable
BT Generator Voltage Regulator Adjustments
Volts
Stability
Setting the Overload Protection
Electronic Governor
Actuator
Magnetic Pick-Up Installation
Governor Circuit Voltages
Controller Adjustment
Calibration
Linear Actuator Troubleshooting
Special Tools - Generator
Field Fabricated Tools
Housing Puller Tool
Lifting Eye Tool
Standard Hardware
Sealants & Lubricants
Bolt Head Markings
Gaskets/Sealants
Standard and Metric Conversion Data
Metric Conversions
Index
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Table of
Contents
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Table of Contents
Troubleshooting
Engine troubleshooting
11
DC Electrical System
68
BT Generator troubleshooting chart
88
BT Generator troubleshooting
89
BT Generator troubleshooting/single phase
90
Linear actuator troubleshooting
103
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This manual is also suitable for:
35c-three
35d-three
35e-three
44b-four
44c-four
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