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Clevo 3200 Service Manual

Clevo 3200 Service Manual

Notebook computer
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Notebook Computer

Service Manual

3200/3400/3600
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  • Page 1: Notebook Computer

    Notebook Computer Service Manual 3200/3400/3600...

  • Page 2: Preface

    P r e f a c e OTICE The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent vendor.

  • Page 3: About This Manual

    BOUT ANUAL This manual is intended for service personnel who have completed sufficient training to undertake the mainte- nance and inspection of personal computers. It is organized to allow you to look up basic information for servicing and/or upgrading components of the note- book computer.

  • Page 4: Conventions

    P r e f a c e ONVENTIONS This manual uses the following typesetting conventions: Example commonly used terms (capitals): FDD, HDD, AC, DC features on the notebook (icons): keyboard keys (bold, as printed): Y, N, Enter programs, operating systems (italics): Setup, Windows 95 files (all capitals): AUTOEXEC.BAT...

  • Page 5: Table Of Contents

    ABLE OF ONTENTS Preface Cover ........................................i Notice ........................................ii About This Manual ................................... iii Conventions ....................................iv Related Documents ..................................iv Table of Contents....................................v List of Figures ....................................viii List of Tables ....................................... x Chapter 1: Introduction System Specifications ..................................1-2 CPU ......................................
  • Page 6 P r e f a c e Supporting Chips ................................... 2-8 Ricoh 5C475 PCI-CardBus Bridge ............................2-8 SMSC FDC37N869 PC 99 ..............................2-10 Compliant 5V and 3.3V Super I/O Controller with Infrared Support ................2-10 ATI 3D RAGE Mobility Graphics Controller ........................... 2-11 YAMAHA YMF744B DS-XG ..............................
  • Page 7 Module Disassembly ..................................3-20 HDD Module ...................................3-20 Removing the HDD Module .............................3-20 Replacing/Upgrading the Cartridge ............................ 3-21 HDD Module Assembly ..............................3-22 Setting Up a New HDD for the First Time ........................3-23 Switches & Connectors .................................3-24 Chapter 4: Troubleshooting Before You Begin ................................... 4-2 Tools ......................................

  • Page 8: List Of Figures

    P r e f a c e Checking the Volume ...............................4-26 Checking the Speaker Cable ............................4-27 Suspend Function Failure ..............................4-28 Charge LED Failure .................................4-28 Appendix A: Part Lists Appendix B: Circuit Diagrams IST OF IGURES Fig. 1 – 1 Front View ................................1-6 Fig.
  • Page 9 3200 Bottom Assembly Parts List ........................A-3 Fig. A – 3 3200 Top Case Assembly ..........................A-4 Fig. A – 4 3200 Top Case Assembly Parts List ....................... A-5 Fig. A – 5 3200 12.1” LCD Assembly..........................A-6 Fig. A – 6 3200 12.1”...

  • Page 10: List Of Tables

    P r e f a c e IST OF ABLES Table 3 – 1 CPU Switch Settings ............................3-6 Table 4 – 1 Pre-POST Problems ............................4-4 Table 4 – 2 Adapter Contacts ............................... 4-5 Table 4 – 3 Inverter Board Check Areas ........................... 4-13 Table 4 –...

  • Page 11: Chapter 1: Introduction

    Introduction This manual covers the information you need to service or upgrade the Notebook Computer. Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer. Operating systems (e.g.

  • Page 12: Cpu

    Introduction YSTEM PECIFICATIONS mPGA Package Intel Celeron: 300 ~ 400 MHz Intel Dixon: 300 ~ 400 MHz EMORY L1 cache (in CPU) 16KB code + 16KB data L2 cache Celeron: 128KB on die SRAM (integrated with CPU) Dixon: 256KB on die SRAM RAM base 0MB (onboard) RAM expansion...

  • Page 13: Video

    IDEO memory 4MB/8MB SGRAM chipset ATI Mobility-P AGP (with 3D, AGP & ZV support/proprietary driver) architecture 64-bit 2x AGP bus with Windows Acceleration display TFT (active matrix) 12.1” SVGA, (800x600) at 24-bit color (TrueColor) 13.3”/XGA, (1024x768) at 32-bit color (TrueColor) RIVES HDD module removable 2½”...

  • Page 14: I/O

    Introduction 2 ports, compliant with UHCI 1.1, USB 1.0 & PCI 2.1 Serial 1 9-pin, 16C550 compatible Serial 2 infrared, IrDA v 1.1, FIR, SIR compatible Parallel 25-pin, ECP, EPP, output-only, bi-directional 15-pin VGA PS/2 6-pin, mini-din, mouse or keyboard expansion 120-pin, proprietary port replicator PC Card...

  • Page 15: Other Features (Optional)

    THER EATURES OPTIONAL 56K Fax/Data/Voice modem NVIRONMENT operating temp. C to 35 F to 95 storage temp. C to 65 C (14 F to 149 operating humidity 40% to 80%, non-condensing storage humidity 10% to 90%, non-condensing altitude 8000 feet shock (unpacked) 5G (11 + 1 microsecond pulse) HYSICAL...
  • Page 16 Introduction XTERNAL OCATOR The following figures show the external locations of the computer’s main subsystems. RONT . 1 – 1 Cover latch 2. LCD 3. Speakers 4. On/Off switch 5. Microphone 6. LED status indicators 7. Keyboard 8. TouchPad & buttons OTTOM .

  • Page 17: External Locator

    . 1 – 3 PS/2 port 2. Fan 3. USB port 4. PC Card slot 5. HDD module 6. Audio line-in jack 7. Phone jack 8. Mic jack IGHT . 1 – 4 9. CD-ROM module (option) or DVD ROM module (option) or FDD module (option) or LS-120 module (option) .
  • Page 18 Introduction OTES 1 – 8 notes...

  • Page 19: Chapter 2: Chipset

    Chipset The computer is completely AT-compatible. Its chipset supports a high-performance PCI bus video interface and state-of-the-art power management features. This chapter mainly describes the following major system components: • CPU • Core logic chipset • Supporting chips The following figures are the system block diagram and the component site diagram. These provide an overview of the computer’s layout and a practical locator for chipset components.
  • Page 20 C h i p s e t HIPSET IAGRAM . 2 – 2 Pentium II CPU 2. DIP switch 3. CMOS battery 4. BIOS chip AMD AM29LV004BT 2 – 2 block diagram...
  • Page 21 HIPSET IAGRAM . 2 – 2 ( CONT 5. Super I/O controller SMSC FDC37N869 6. Video controller ATI RAGE Mobility 7. PC Card controller Ricoh RL5C475A 8. Audio controller YAMAHA YMF744B 9. Core Logic chip 82443BX (North Bridge) 10. Core Logic chip 82371EB (South Bridge) 11.

  • Page 22: Cpu - Intel Mobile Dixon/Celeron

    C h i p s e t CPU - I NTEL OBILE IXON ELERON The Notebook uses the Intel Mobile Dixon/Celeron processor in a Micro PGA1 package. The Intel Mobile Dixon/ Celeron processor features an integrated L2 cache (256KB for Dixon and 128KB for Celeron) and a 64-bit high performance system bus.

  • Page 23: Core Logic Chipset - Intel 440Bx Agpset

    440BX AGP OGIC HIPSET NTEL The Intel 440BX AGPset consists of the BX System Controller (443BX) and the PCI ISA IDE Xcelerator (PIIX4E). The AGPset forms a Host-to-PCI bridge and provides the second level cache control and a full function 64-bit data path to main memory.
  • Page 24 C h i p s e t , PCI ISA IDE X , PIIX4E OUTH RIDGE CELERATOR The PCI ISA IDE Xcelerator (PIIX4E) is a multi-function PCI device implementing a PCI-to-ISA bridge function, a PCI IDE function, a Universal Serial Bus host/hub function, and an Enhanced Power Management function. As a PCI-to-ISA bridge, the PIIX4E integrates many common I/O functions found in ISA-based PC systems - a seven channel DMA Controller, two 82C59 Interrupt Controllers, an 8254 Timer/Counter, and a Real Time Clock.
  • Page 25 • Multifunction PCI to ISA Bridge - Supports PCI at 30 MHz and 33 MHz - Supports PCI Rev 2.1 specification - Supports Full ISA or Extended I/O (EIO) Bus - Supports full positive decode or subtractive decode of PCI - Supports ISA/EIO at 1/4 of PCI frequency •...

  • Page 26: Supporting Chips

    C h i p s e t UPPORTING HIPS The following subsections describe major supporting chips: • Ricoh 5C475 PCI-CardBus Bridge • SMSC FDC37N869 PC 99 Compliant 5V and 3.3V Super I/O Controller with Infrared Support • ATI 3D RAGE Mobility Graphics Controller •...
  • Page 27 • PCI Bus Interface - Compliant with PCI Local Bus Specification 2.1 - The maximum frequency 33MHz - PCI Master/Target protocol support - Direct connection to PCI bus • CardBus PC card Bridge - Compliant with PCMCIA PC Card 95/CardBus Standard Specification - Compliant with Yenta register set Rev2.2 - The maximum frequency 33MHz - CardBus Master/Target protocol support...
  • Page 28 C h i p s e t SMSC FDC37N869 PC 99 C 3.3V S I/O C OMPLIANT UPER ONTROLLER WITH NFRARED UPPORT The FDC37N869 features: • Serial ports • 5 volt and 3.3 volt operation - Two high speed NS16C550 compatible UARTs with send/ •...
  • Page 29 ATI RAGE M OBILITY RAPHICS ONTROLLER The ATI RAGE Mobility delivers superior 3D acceleration through comprehensive 3D support including a host of 3D special effects. It also incorporates comprehensive support for Intel’s Accelerated Graphics Port (AGP) - 1X or 2X mode with sidebands. Together with extensive support for motion video and DVD playback, the RAGE Mobility is the best choice for DVD notebooks.

  • Page 30: Yamaha Ymf744B Ds-Xg

    C h i p s e t YAMAHA YMF744B DS-XG The YMF744B (DS-1S) is a high performance audio controller for the PCI Bus. DS-1S consists of two separated functional blocks. One is the PCI audio block and the other is the Legacy Audio block. PCI Audio block allows Software Driver to handle maximum of 73 concurrent audio streams with the Bus Master DMA engine.
  • Page 31 We suggest you completely review any procedure before you take the computer apart. The computer comes in three (3) versions: 3200, 3400 and 3600. The principal differences between them are cosmetic and minor structural variations of the top and bottom covers. As appropriate, these differences are noted in the side- bars.

  • Page 32: Connections

    Disassembly The disassembly procedures appear in the following order: • LCD Module – LCD assembly, inverter • Top Cover – TouchPad assembly • Bottom Cover – mainboard, IR board, power board • Modules – HDD All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the battery is removed too).

  • Page 33: Maintenance Precautions

    AINTENANCE RECAUTIONS The following precautions are a reminder. To avoid personal injury or damage to the notebook while performing a removal and/or replacement job, take the following precautions: Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other components could be damaged.

  • Page 34: Cleaning

    Disassembly LEANING Do not apply cleaner directly to the computer, use a soft clean cloth. Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer. AINTENANCE OOLS The following tools are recommended when working on the notebook: M3 Phillips-head screwdriver M2.5 Phillips-head screwdriver (magnetized)* M2 Phillips-head screwdriver...

  • Page 35: General Disassembly: Under The Keyboard

    ENERAL ISASSEMBLY NDER THE EYBOARD & H EMOVING THE EYBOARD LATE Use a flat head screw- driver to release the keyboard catches at points A~D. ñ ñ ñ ñ Carefully slide and lift the keyboard slightly up and to- wards the LCD. Use the flat-head screw- driver to release key- board cable’s locking...

  • Page 36: Changing The Cpu (Mainboard Versions 4 ~ 5)

    Disassembly CPU (M 3 ~5) HANGING THE AINBOARD ERSIONS The removable CPU fits into a FoxConn mPGA1 socket. When changing it, you must use a CPU tool. Be sure to note the position of Pin 1. CPU settings are controlled from SW1. Before making any changes, note the mainboard version and use the appropriate switch setting table as shown below.
  • Page 37 ñ CPU & SW1 ð . 3 – 2 CPU upgrades 3 – 7...

  • Page 38: General Disassembly: Removing & Replacing The Lcd Module

    Disassembly ENERAL ISASSEMBLY & R LCD M EMOVING EPLACING THE ODULE The LCD module can be removed with only a little more disassembly after you’ve removed the keyboard and heat plate: 3400 ODEL NOTE The status panel is inte- Using a flat-head screwdriver, pry the status panel (A) forward slightly. grated into the top cover.
  • Page 39 LCD M EMOVING THE ODULE . 3 – 3 ø þ This procedure involves: screws connectors: 3 – 9 LCD module...

  • Page 40: Replacing The Lcd

    Disassembly EPLACING THE The LCD module has two elements, the LCD itself, and its inverter card. First separate the LCD module from the main body of the computer as described on pages 3-4 and 3-5. If you are upgrading to a different LCD, this entire assembly, except for the hinge elements (G&H) and possibly the inverter card (I), will be replaced.
  • Page 41 LCD & F EPARATING THE RAME . 3 – 4 Left: 12.1” LCD module Right: 13.3” LCD module þ This procedure involves: 12.1” 13.3” screws connectors: 3 – 11 LCD module...

  • Page 42: General Disassembly: Top Cover Assembly

    Disassembly ENERAL ISASSEMBLY OVER SSEMBLY The Top Cover Assembly contains the TouchPad and daughterboards for the Status Panel LEDs and the Power Switch. However other components are only accessible after the Top Cover Assembly is removed. Remove the keyboard, status panel, heat plate and LCD module as described on pages 3-5 and 3-9. 3400 MODEL NOTE EPARATING THE...
  • Page 43 P - Q OVER ISASSEMBLY OTTOM CREWS . 3 – 5 þ This procedure involves: N - O screws OVER ISASSEMBLY CREWS . 3 – 6 þ This procedure involves: screws connectors top cover & TouchPad 3 – 13...

  • Page 44: General Disassembly: Top Cover Components

    Disassembly ENERAL ISASSEMBLY OVER OMPONENTS The 2 TouchPad daughterboards in this assembly are unlikely to require any service. OUCH The TouchPad module is in 2 parts: the TouchPad itself and the “mouse” buttons. To take them out of the top cover assembly, first separate the top cover assembly as described on pages 3-12 and 3-13. Disconnect the ribbon connector at J1 (A) on the mouse button board or J1 (B) on the TouchPad board.
  • Page 45 E - F C - D OVER SSEMBLY . 3 – 7 þ The TouchPad module has: buttons board board screws 2 (for (3400 & 3600) connectors 2 top cover assembly 3 – 15...

  • Page 46: General Disassembly: Bottom Cover Assembly

    Disassembly ENERAL ISASSEMBLY OTTOM OVER SSEMBLY The Bottom cover assembly includes the mainboard, HDD bracket, the IR board, power board, PCMCIA socket, and optional fax/modem module (not shown). HDD B RACKET The HDD bracket is held in place with a single screw. Remove the HDD bracket anchor screw (A).
  • Page 47 OTTOM OVER SSEMBLY . 3 – 8 õ þ Separating the mainboard from the bottom cover in- cludes: screws connectors 2 3 – 17 bottom cover...

  • Page 48: The Power Board

    Disassembly IR B IO B PTIONAL ODEM ODULE OWER OARD OARD RACKET These are the remaining components which can be separated from the mainboard. None of these parts are service- able. If any develop problems, the entire daughterboard should be replaced. Note: The PC Card socket is soldered directly to the mainboard and so is not removeable.
  • Page 49 INAL EPARATION . 3 – 9 þ This procedure involves: screws connectors bottom daughterboards 3 – 19...

  • Page 50: Module Disassembly

    Disassembly ODULE ISSASSEMBLY We are not including specific instructions for the FDD, LS-120, CD-ROM and DVD-ROM modules. If any upgrade or replacement is required, the entire module should be replaced. If for some reason a specific part must be replaced, refer to the “exploded” drawings in Appendix A for the position and part number.

  • Page 51: Replacing/Upgrading The Cartridge

    EPLACING PGRADING THE ARTRIDGE You can replace your HDD with another 2.5", 9.5mm high IDE HDD. If you’re too harried or a bit of a techno-phobe, or the system is still under warranty, contact your dealer to purchase or replace your current HDD with an upgrade. If you intend to do the work yourself, you will need the following: Contamination A clean, dry, and level work area.

  • Page 52: Hdd Module Assembly

    Disassembly HDD M ODULE SSEMBLY When you’re ready to install a new hard disk, 1. Hold the HDD by its edges and orient it so that the connector pin side faces the open end of the bracket. 2. Settle the bracket around the module. In the correct position, the holes in the bracket’s sides line-up with the module’s screw holes.

  • Page 53: Setting Up A New Hdd For The First Time

    ETTING FOR THE IRST Before you can use a new HDD for the first time, you have to do two things: • tell the computer about the HDD (refer to Chapter 4: Firmware). • prepare the HDD to accept data (refer to your operating system manual). Use the following directions to prepare the new HDD for use.

  • Page 54: Switches & Connectors

    Disassembly & C WITCHES ONNECTORS & C ORTS ONNECTORS TOP VIEWS The following figures show the locations of the mainboard . 3 – 13 and principal daughterboard’s switches and connectors. Mainboard PS/2 port 2. DC-in 19V 3. VGA port 4. Port Replicator port 5.
  • Page 55 & C ORTS ONNECTORS BOTTOM VIEWS . 3 – 14 Mainboard 27. IrDA port 28. JDIM1 RAM bay 1 29. JDIM2 RAM bay 2 AINBOARD BOTTOM NVERTER OARD BOTTOM 30. Jack1 audio line-in 31. Jack2 phones 32. Jack3 ext. microphone Charger Board 33.
  • Page 56 Disassembly OTES 3 – 26 notes...

  • Page 57: Chapter 4: Troubleshooting

    Troubleshooting If you are having trouble diagnosing and solving problems, this chapter has several tools which should help: • Troubleshooting chart – a system flow chart indicating the location of possible system abnormalities. • Pre-POST assistant – a rundown of possible problems before the POST and solutions. •...

  • Page 58: Before You Begin

    Troubleshooting EFORE EGIN Before you start a troubleshooting job, be sure that: • All peripheral devices are disconnected from the notebook. (They should be tested separately.) • You have reviewed the safety precautions in the beginning of Chapter 3: Disassembly. OOLS In addition to the tools listed in Chapter 3, troubleshooting jobs may call for some additional devices: •...

  • Page 59: System Troubleshooting Chart

    YSTEM ROUBLESHOOTING HART Use the following troubleshooting flow chart to locate the problem areas systematically. ROUBLESHOOTING LOWCHART . 4 – 1 flow-chart 4 – 3...

  • Page 60: Pre-Post Assistant

    Troubleshooting -POST A SSISTANT This section describes possible problems before the Power-On-Self-Test (POST) and ways to solve them. AC power LED fails The AC/DC adapter has malfunctioned. 1. The power board has failed. 2. The battery pack has malfunctioned or its AC power &...

  • Page 61: Ac Power Led Fails

    AC P LED F OWER AILS Under normal conditions, plugging in the AC/DC adapter makes the AC Power LED light up. If it fails to light up, it is possible that the AC/DC adapter is malfunctioning. If you think this is the case, try the following: •...

  • Page 62: Ac Power & Charge Leds Fail

    Troubleshooting AC P & C OWER HARGE There may be other problems responsible for a system status LED’s failure to appear: • The power board failed. • The battery pack malfunctioned or its connection with the power board is bad. •...
  • Page 63 OWER OMPONENTS . 4 – 3 F1 fuse for adapter’s output 2. JAC1 for AC adapter plug 3. CN1 to Mainboard 4. CN2 to Mainboard 5. CN4 for primary battery 6. F1 fuse for +12V 7. F2 fuse for primary battery 8.
  • Page 64 Troubleshooting SHUTDOWN SMBCLK SMBDATA BATVOLT CHAGEN CURSEN DDON BATFULL BATTEMP BATTYPE +1.8VS SUSB# CPU-ONL +1.6VS +5VS TPADCLK TPADDATD LID-RSUM power board 4 – 8...
  • Page 65 TPADCLK TPADDATA +5VS LID-RSUM# +5VH8 +12V +3.3V +3.3V +3.3V +3.3V +3.3V 3S2P_ON +2.5V +2.5VS BATTEMP BDATA BCLK power board 4 – 9...

  • Page 66: Checking The Battery Pack

    Troubleshooting HECKING THE ATTERY ACK AND ABLING A malfunctioning battery pack or a bad connection between the battery pack and the power board may be the cause of the LEDs’ failure. HECKING THE ATTERY Whether the battery pack functions well or not can be checked by measuring the voltage across battery contacts BAT and GND.

  • Page 67: Checking The Cabling

    HECKING THE ABLING If the battery pack is functioning properly, check if the measured voltage across pins 1 to 5 of connector CN4 on the power board (Fig. 4-3) is the same as the voltage measured for the battery pack. If the measured voltages are not the same, check if the fuse on the power board has been damaged.

  • Page 68: Lcd Screen Failure To Display

    Troubleshooting LCD S CREEN AILURE TO ISPLAY The LCD screen’s inability to display may be due to any of the following problems: • There is bad connection between the LCD screen and the system board • The inverter board has malfunctioned •...

  • Page 69: Checking The Inverter Board

    HECKING THE NVERTER OARD Table 4-3 suggests areas where problems may occur and provides corresponding corrective actions. The compo- nent sites of the inverter board are shown in Figure 4-6. Warning Inverter boards have high- voltage areas. To prevent electrical shock, do not touch the board when the system is on.

  • Page 70: Checking The Lcd Screen

    Troubleshooting LCD S HECKING THE CREEN If you found no problems with the inverter board and its connection to the system board and the LCD lamp, and the LCD still doesn’t work, it is possible that the LCD screen itself may have malfunctioned. Replace the LCD screen to see if the problem can be solved.

  • Page 71: No Errors Found During The Post

    POST — T ESTING THE YSTEM Each time the system is powered on, it automatically performs a Power-On-Self-Test (POST). The POST tests major system hardware and checks the system configuration. Error beeps and messages If the system can’t pass the POST, an error beep or message may be issued or displayed. This will indicate the problem with the system.

  • Page 72: Post Error Beeps & Screen Messages

    Troubleshooting POST E & S RROR EEPS CREEN ESSAGES Errors, fatal or non-fatal, can occur during the POST. All fatal errors and some non-fatal errors are communicated through a series of audible beeps. Table 4-4 below lists the error beep messages. Fatal errors do not allow the system to continue the boot process.

  • Page 73: Non-Fatal Error Messages

    nnnn Cache SRAM Passed description: nnnn is the amount of system cache in kilobytes successfully Where tested. Diskette drive A error or Diskette drive B error description: Drive A: or B: is present but fails the BIOS POST diskette tests. solution: Check to see that the drive is defined with the proper diskette type in Setup and that the diskette drive is attached correctly.
  • Page 74 Troubleshooting Keyboard Error description: The keyboard is not working. solution: Reboot the computer. If the problem persists, replace the computer. The BIOS discovered a stuck key and displays the scan code nn for the stuck Keyboard Error nn description: key. solution: Try toggling the keys.
  • Page 75 Real time clock error description: The on-board clock fails the BIOS test. solution: May require board repair. The shadow RAM failed at the offset nnnn of the 64K block at which the error Shadow RAM failed at offset: nnnn description: was detected.
  • Page 76 Troubleshooting y f i l l o i t i i l a t s i i t i i l a t i n l a i u l i n i l i t i i l a ) 1 - u l i s t i...
  • Page 77 e t l h t i i t i z i l z i l c i t z i l z i l 4 – 6( ABLE CONT BIOS POST z i l HOENIX EFAULT OINTS ™ t DISPLAYED ON DEBUG CARD i t - c i t z i l...
  • Page 78 Troubleshooting i n i o i t n i t B i t ™ t o o i t ) l a t p i y t i o i t ) l a 4 – 6( ABLE CONT r i v BIOS POST HOENIX EFAULT...

  • Page 79: Table

    The table below is for the boot block in the Flash ROM. r r E n i f i t i i n I a i t z i l t i n i l z i e r f r e t r o f t a t...

  • Page 80: Post-Post Problems

    Troubleshooting -POST P ROBLEMS This section describes possible problems the user might encounter after the POST and suggests problem-solving methods. Possible problems and possible causes leading to them are outlined below. 1. Something wrong with the socket. PCMCIA socket fails to work 2.

  • Page 81: Pc Card Socket Malfunction

    PC C OCKET ALFUNCTION The faulty conditions the user might encounter when using the PC Card socket are listed below along with corre- sponding solutions. Failure to insert the card into the socket If the card cannot be inserted into the socket, check for obstructions.

  • Page 82: Sound Output Failure

    Troubleshooting OUND UTPUT AILURE The notebook’s internal audio unit consists of the audio circuitry, built-in speakers, and built-in microphone. If the user cannot receive sound from the notebook’s internal speakers, it may be due to any of the following problems: •...
  • Page 83 HECKING THE PEAKER ABLE If the speaker cables are not properly plugged into their connector, or they are frayed, the speakers may not work. First locate connector JINTSPK1 on the mainboard, then check if the speaker cables are loose or frayed. Replace each cable if it is frayed or plug it in if it is loose.
  • Page 84 Troubleshooting USPEND UNCTION AILURE Pressing the suspend key combination will enable the system to enter Suspend mode after few seconds. The power status LED will not light if the system is in Save to Disk mode. If the system can’t enter Suspend mode it may be because the Power Savings in your BIOS setup are not set properly.
  • Page 85 Appendix A Part Lists This appendix breaks down the notebook’s construction into a series of “exploded” illustrations. The com- ponent part numbers are indicated in the tables opposite the drawings. Note: This section indicates the manufacturer’s part numbers. Your organization may use a different system, so be sure to cross-check any relevant documentation.

  • Page 86: 3200 Bottom Assembly

    P a r t s 3200 B OTTOM SSEMBLY . A – 1 28 27 42 41 A – 2 general assembly...
  • Page 87 SCREW M2*9L K1 BZ ICT SCREW M2*9L K1 BZ ICT 35-B2120-9R0 35-B2120-9R0 SCREW M2*17L R BNI ICT SCREW M2*17L R BNI ICT 35-19120-170 35-19120-170 3200 B OTTOM SSEMBLY ARTS 39-32010-001 39-32010-001 BATTERY LOCK ,POM 320 BATTERY LOCK ,POM 320 . A – 2 SPRING 0.25MM SUS 320...

  • Page 88: 3200 Top Case Assembly

    P a r t s 3200 T SSEMBLY . A – 3 A – 4 general assembly...
  • Page 89 39-32005-002 CABLE FOR CLICK BOARD CABLE FOR CLICK BOARD 43-32016-001 43-32009-001 CABLE FOR POWER TO T/P V1.0 320 TOUCHPAD SHIELDING ASS'Y 79-320TP-002 3200 T SSEMBLY ARTS . A – 4 TOUCHPAD BUTTOM (L) 39-32008-001 LED FRONT LENS 39-32026-001 CLICK BOARD ASS'Y V4.0 CLICK BOARD ASS'Y V4.0...

  • Page 90: 3200 12.1" Lcd Assembly

    P a r t s 3200 12.1” LCD A SSEMBLY . A – 5 A – 6...

  • Page 91: 3200 12.1" Lcd Assembly Parts List

    SCREW,M3*4L,K1,NI,ICT SCREW,M3*4L,K1,NI,ICT 35-B1130-4RB LCD SAN. 12.1 SPONGE 320 47-32001-100 40-32011-000 INVERTER KAPTON,KAPTON 320 INVERTER MYLAR 320 40-32006-002 3200 12.1” LCD A SSEMBLY ARTS LCD BRACKET(R) FOR 12.1 LCD BRACKET(R) FOR 12.1 33-32002-001 SECC 320 . A – 6 SCREW,M2.0*4.0L,K1,BZ,ICT SCREW,M2.0*4.0L,K1,BZ,ICT 35-B6120-4R0 SCREW,M2.5*4L,K1,BNI,ICT,NY...

  • Page 92: 3200 13.3" Lcd Assembly

    P a r t s 3200 13.3” LCD A SSEMBLY . A – 7 A – 8...

  • Page 93: 3200 13.3" Lcd Assembly Parts List

    40-32011-000 ELECTRIC SHOCK CAUTION 82H 45-82004-000 40-32006-002 INVERTER MYLAR 320 SCREW,M2*3L,K1,BZ,ICT,NY 35-B6120-3RO COAXIAL CABLE FOR HYU. 43-32023-002 13.3 LCD 3200 13.3” LCD A SSEMBLY SCREW,M2.0*4.0L,K1,BZ,ICT 35-B6120-4RO ARTS . A – 8 MAGNET NI-COATIONG 25-90002-003 LCD MAGNET BRACKET 33-32023-000 SECC 320 33-32017-000 LCD BRACKET(L) FOR 13.3"...

  • Page 94: 3200 Cd-Rom Assembly

    P a r t s 3200 CD-ROM A SSEMBLY . A – 9 A – 10 CD-ROM module...
  • Page 95 CD-ROM HOUSING 39-32021-001 84-I4002-A12 CD-ROM 5.25" 24X 12.7MM XM-1902B 35-B6120-2R5 SCREW M2.0*2.6L K1 BZ ICT CD/DVD-ROM CVT BOARD 77-32005-003 SCREW M2.0*5L K1 BZ ICT NY 35-B6120-5R0 3200 CD-ROM A SSEMBLY ARTS . A – 10 A – 11 CD-ROM module...

  • Page 96: 3200 Fdd Assembly

    P a r t s 3200 FDD A SSEMBLY . A – 11 A – 12 FDD module...

  • Page 97: 3200 Fdd Assembly Parts List

    FDD HOUSING FDD HOUSING 39-32022-001 SCREW M2.6*3.5L F NI ICT SCREW M2.6*3.5L F NI ICT 35-21126-350 FPC CABLE FOR FDD V3.0 FPC CABLE FOR FDD V3.0 43-32002-003 3200 FDD A SSEMBLY ARTS . A – 12 A – 13 FDD module...

  • Page 98: 3200 Hdd Assembly

    P a r t s 3200 HDD A SSEMBLY . A – 13 A – 14 HDD module...

  • Page 99: 3200 Hdd Assembly Parts List

    LABEL FOR HDD DOOR 320 45-32006-000 HDD DOOR PC+ABS 320 39-32027-002 2.5" HDD 4.34GB ATA-4 9.5MM 85-00284-741 SCREW 35-B1130-4RB HDD BRACKET 33-32008-001 3200 HDD A SSEMBLY HDD HANDLE,MYLAR 320 40-32005-000 ARTS . A – 14 HDD module A – 15...
  • Page 100 P a r t s OTES A – 16 notes...
  • Page 101 Appendix B Circuit Diagrams This appendix has schematic circuit diagrams of the major parts of the notebook’s mainboard. Unless otherwise indicated, this reference has circuit diagrams for mainboard version 4. If the mainboard you are repairing is a different version, consult the manufacturer for the appropriate diagrams.
  • Page 102 D i a g r a m s AINBOARD GT L_HA#[3..35] GT L_HD#[0..63] PICD0 TIED TO +1.6VS GT L_HA#3 GT L_HD#0 GND DISABLE GT L_HA#4 GT L_HD#1 CPU Sideband Pull-ups THE APIC ; GT L_HA#5 GT L_HD#2 GT L_HA#6 GT L_HD#3 REQUINING PICD1 PICD0 VCC_0...
  • Page 103 S1-3 R219 1.5K VSS_1 VSS_61 Dixon A20M# 1 /4 (2 66 M Hz) O FF O FF VSS_2 VSS_62 CLEVO VSS_3 VSS_63 R220 Dixon 1.5K 2 /9 (3 00 M Hz) O FF O FF O FF VSS_4 VSS_64 O FF...
  • Page 104 D i a g r a m s +1.6VS GT L_HA#[3..35] +1.6VS GT L_HA#[3..35] GT L_RS#[0..2] RP13 RP48 GT L_HD#0 GT L_HA#3 CPU Decoupling GTL Decoupling GT L_HD#1 GT L_HD#32 GT L_HA#4 GT L_RS#0 GT L_HD#2 GT L_HD#33 GT L_HA#5 GT L_RS#1 GT L_HD#3 GT L_HD#34...
  • Page 105 4.7U/25V C267 .1UF/25V 162K 1% C266 1.6V il i m 10UF/25V 10UF/25V C268 470PF/25V 1710VCC C232 C231 .1UF/50V/sm all .1UF/50V/sm all 1UF/25V 1710REF *OPEN 1UF/25V SI4416 C265 1.5V gnds 1N4148 ski p SI4416 shdn +1.6VS 0.1U/25V +1.6VS pgnd T O N JOPEN CPUO K C278...
  • Page 106 D i a g r a m s +3 V Q 37 2S C 4 6 72 +2 .5 V Q 43 Q 42 +3 V 2S C 4 6 72 +2 . 5V S 1 .6 A 2 3 05 J O P E N C 2 92 C 4 56...
  • Page 107 U28B CS0# AB14 AE25 CS0# CSA0#/RASA0# CSB0#/RASB0# T 93 CS1# AF15 AD24 CS1# CSA1#/RASA1# CSB1#/RASB1# T 89 CS2# AE15 AD26 GT L_HD#[0..63] CS2# CSA2#/RASA2# CSB2#/RASB2# U28A T 72 CS3# AC15 AC24 GT L_HA#[3..35] CS3# CSA3#/RASA3# CSB3#/RASB3# T 86 T 128 AD15 AC26 CSA4#/RASA4#...
  • Page 108 D i a g r a m s + 3V A D [ 0 . . 3 1 ] 1 4, 2 4 ,2 5 , 27 U 2 8 C U 2 8 D A G P _ A D [ 0 . . 3 1 ] A G P _ A D 0 A B 5 A D 0...
  • Page 109 U22B U22A +2.5V AGP_AD[0..31] VMD[0..63] L46 BK1608LL121 MOBILIT Y-P LPVDD T 11 AGP_AD0 VMD0 C271 C264 AGP_AD1 VMD1 LCDT MG0 PAVDD 1000PF 1000PF AGP_AD2 VMD2 DCLK DCLK LCDT MG1 LPVDD C258 C276 AGP_AD3 VMD3 LCDT MG2 PVDD .1UF .1UF HSYNC AGP_AD4 VMD4 VSYNC...
  • Page 110 D i a g r a m s VMD[ 0..63] VMA[ 0..11] 9,11 VMA[ 0..11] 256KX32X2 SGRAM VMD0 VMA0 VMD1 VMA1 VMD2 VMA2 VMD3 VMA3 VMD4 VMA4 VMD5 VMA5 VMD6 VMA6 VMD7 C244 C250 C228 C247 C211 C243 C246 C254 C256 C262 VMA7...
  • Page 111 PANEL CONNECTOR C436 C437 9,10 VMA[0..11] C433 PVDD R178 RESERVED JLCD1 VMA0 R178 *10K 33PF 33PF (DEFAULT) 33PF R409 VMA1 *10K R175 R410 AGP CLOCK SKEW ADJUSTMENT R175 VMA2 *10K C434 INTERNAL VS EXTERNAL CLOCKS (DEFAULT) RP73 VMA3 *10K 8P4RX22 R185 33PF AGP CLOCK SKEW ADJUSTMENT...
  • Page 112 D i a g r a m s BANK 0,1 BANK 2,3 JDIM1 JDIM2 MD32 MD32 DQ32 DQ32 MD33 MD33 DQ33 DQ33 MD34 MD34 DQ34 DQ34 MD35 MD35 DQ35 DQ35 MD36 MD36 DQ36 DQ36 MD37 MD37 DQ37 DQ37 MD38 MD38 DQ38 DQ38 MD39...
  • Page 113 CLOCK GENERATOR BK1608LL121 +2.5VS R303 *10K C355 C360 R307 +3VS C356 C363 C365 8200PF VDDQ2 REF1/SPREAD# 14.3M_IO .1UF .1UF 10UF/16V .1UF BK1608LL121 VDDQ3 VDDQ3 +3VS CLKVCC R_14.3M_PX4 R301 +3VS VDDQ3 REFO /SEL48# 14.3M_PX4 VDDQ3 C346 C378 C353 C373 C375 C374 C361 10UF/16V .1UF...
  • Page 114 D i a g r a m s SDA[0..2] SDA[0..2] PDCS3# SDD[0..15] PDCS3# SDD[0..15] PDCS1# PDCS1# T USBP2- PDIOR# PDIOR# T USBP2+ PDIOW# SDCS3# PDIOW# T USBP1- SDCS3# PDDACK# SDCS1# PDDACK# T USBP1+ SDCS1# PDDREQ SDIOR# PDDREQ OC1# SDIOR# PDIORDY SDIOW# PDIORDY OC0#...
  • Page 115 16, 25 REQ A# GNT A# PC/PCI DMA REQUEST REQ B# T 95 T 102 REQ C# 16, 18 DREQ0 DACK0# 16, 18 DREQ1 DACK1# 16, 18 DREQ2 DACK2# 16, 18 DREQ3 DACK3# T 110 DREQ5 T 116 DREQ6 DREQ7 T 121 U36B C397...
  • Page 116 D i a g r a m s R228 100K SD[0..7] +5VS 14,18,20 SD[0..7] OC0# 14,28 USB PORT SA[0..18] 14,18,20 SA[0..18] FAULT C279 HB-1H3216-700T 05 SA18 SA17 SA17 .1UF SA16 SA16 C272 C275 10UF/16V MAX890L SA15 SA15 R227 .1UF SA14 SA14 1.5K SA13...
  • Page 117 +3VS +5VS +5VS C103 +5VHDD +5VBAY *.1UF *7SZ04 +12V +12V IDE1RST # 14,18 RST DRV R119 R222 R110 SI3456DV SI3456DV R112 R221 +3VS +5VS 100K 100K C274 +5VS R401 R402 C451 .1UF C452 R111 .1UF DT D114EK DT D114EK IDE1RST *.1UF *7SZ04 IDE2RST #...
  • Page 118 D i a g r a m s +3VS 14,16,20 SA[0.. 18] FDC37N 869 POWER 10UF/16V DRV0# 17,22 DS0# (1206) 0.01UF 0.01UF MT R0# MT R0# DI R# DI R# ST EP# ST EP# T RK0# T RK0# FLOPPY RDAT A# RDAT A# SA10 DISK...
  • Page 119 .1UF R167 C229 DT R# R169 T XD .47UF C233 R170 JCO M1 C234 RT S# .1UF .1UF .001UF R166 C210 RING# .47UF .47UF C198 R168 CT S# T XD T XD1 T 1IN T 1OUT T XD R171 PAN/COM PO RT RT S# RT S# RT S1#...
  • Page 120 D i a g r a m s +5VH8 +5VH8 +3VH8 RP72 BK1608LL121 KB-SI0 C421 C423 KB-SI1 KB-SI4 C418 C419 .1UF 10UF KB-SI2 KB-SI5 2.2UF .1UF +3VH8 KB-SI3 KB-SI6 KB-SI7 +3VH8 +3VH8 10P8RX10K C414 C415 C426 H8/3434F .1UF .1UF .1UF JINT KB1 SFW-26S-2 R375...
  • Page 121 L 21 P S 2 _V C C + 5V S MINI DIMM + 5V S 5 0 0M A H B -1 H 32 1 6 - 7 00 T 0 5 C 1 97 PCLK KCLK 4. 7 U F / 1 6 V 2 7 0P F 10 K R 3 61...
  • Page 122 D i a g r a m s 1198 +3VH8 PIDEACT # R394 PIDEACT # SCROLL_LED# 2N7002 20,23 DDON LED_DAT A0 CAP_LED# NUM_LED# POWERSUS_LED# +5VH8 BAT T _LED# AC/CHARGER_LED# LED_CLK INPUT OUT PUT T 149 PAD H8_RESET # T 148 PAD 1N4148 C425 C422...
  • Page 123 +3VH8 R391 JDD1 JAC1 +5VS JDD2 20,21 T PADCLK T PADDAT A 20,21 HCH/DC JACK FUSE LI D-RSUM# +12V +5VH8 C196 C472 R164 SHUT DOWN .1UF/ 50V/sm al l JBT 0385-100805-4 KB_SMCLK 2, 20 C193 2, 20 KB_SMDAT A BAT VOLT 680P .1UF/ 50V/sm al l 100K...
  • Page 124 D i a g r a m s RB751V PCMCIAREQ# (RESERVED) 8,15, 16 REQ0# S1_VCC Ricoh RL 5C4 75 AD[0..31] 8,14,25,27 AD[0..31] RP24 RP15 AD31 CD1# A21_UV0 AD31 D0/CAD27 AD30 CD2# A20_Y 7 AD30 D1/CAD29 AD29 A14_Y 6 AD29 D2/RSVD AD28 A19_Y 5 AD28...
  • Page 125 IRQ9 15,16 IRQ7 15,16 +3VS IRQ5 15,16 15,16 IRQ10 R101 +3VS 15,16 IRQ11 +3VS .1UF 10UF/16V .1UF Y MF744B DS-1S C358 C368 C367 C350 C357 C364 C362 8,14,24,27 C/BE0# CMCLK 26,27 CBE0# CMCLK 10UF/16V 10UF/16V .1UF .1UF .1UF .1UF .1UF .1UF .1UF .1UF...
  • Page 126 D i a g r a m s AD1881 AK4543 .047UF C159 C149 C150 270 PF 100 PF .1UF C146 C147 1 UF 4.7 UF R148 2.2 K 4.7UF/16V C147 C148 R387 R388 7.5K *.1UF 100PF C149 C428 1 UF +3VS AK4543 100PF...
  • Page 127 + 5 V + 3 V + 3 V + 5 V J M O D E M2 J M O D E M1 R 2 10 FOR TELL LINE R 1 99 H R S /C O N 2 1 0 K J M O D E M4 H R S / R J 1 1...
  • Page 128 D i a g r a m s SC R EW _H O LE SC R EW _H O LE SC R EW _H O LE J D OC K1 T IP0 D D C C LK 9 ,11 T IP1 D D C D A TA 9 ,11 VSY N C...

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