Related Manuals for Saunier Duval Xeon 100ff
Summary of Contents for Saunier Duval Xeon 100ff
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Page 1: Installation And Servicing
2000225135A.03.03 Instructions for Use Installation and Servicing To b e l e f t w i t h t h e u s e r 120ff Fanned Flue Boiler GC No. 41-920-36 Hepworth Heating Ltd., Nottingham Road, Belper, Derbyshire. DE56 1JT... -
Page 2: Customer Service
Guarantee Registration Thank you for installing a new Saunier Duval appliance in your home. Saunier Duval appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a Comprehensive First Year Guarantee. In the center pages are to be found your Guarantee Registration Card, which we recommend you complete and return as soon as possible. -
Page 3: Table Of Contents
Contents CONTENTS DESCRIPTION SECTION PAGE No. Important Information Draining INSTRUCTIONS Appliance Introduction Appliance Safety Devices FOR USE Maintenance and Servicing Instructions for Use General Data Flue Terminal Water Systems INSTALLATION Flue and Appliance Preparation Boiler Installation INSTRUCTIONS Flue Fixing Electrical Connectors Commissioning Instructions to the User Servicing... -
Page 4: Important Information
Important Information Gas safety (Installation and use) Regulations Control of Substances Hazardous to Health The adhesives and sealants used in this appliance are cured In your interests and that of gas safety, it is the law that ALL gas and give no known hazard in this state. appliances are installed and serviced by a competent person in accordance with the above regulations. -
Page 5: Draining
Important Information Heating System Controls Air in the heating system The heating system must be controlled as described in the Persistent air in the heating system may indicate leaks in the relevant part of the current issue of : system or corrosion taking place. Call your Installation/Servicing company. -
Page 6: Appliance Safety Devices
Clean the casing occasionally by wiping it over with a damp by Hepworth Heating Ltd. cloth or dry polishing duster. If a part is required contact Heatcall (Saunier Duval’s own Do not use an abrasive cleaner. service organisation) using the telephone number on the inside front cover of this booklet. - Page 7 Instructions for Use Please read these instructions and follow them carefully for the safe and economical use of your boiler. CONTROLS COVER Important Notice This boiler is for use only on natural gas (G20). Warning: The user shall not interfere with or adjust sealed parts.
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Page 8: Instructions For Use
Instructions for Use To Turn the Boiler On Remove the controls cover, by withdrawing it forward and off, see diagram 1. Turn the control thermostat knob clockwise to any position between MIN and MAX. The maximum temperature setting is about 82 C (180 F), see diagram 1. -
Page 9: General Data
1 General Data WATER CONNECTIONS 28mm COPPER PIPE GAS CONNECTIONS in. BSPT) SIDE ELEVATION FRONT ELEVATION MODEL 132.5 120ff 78.5 Diagram 1.1 Important Notice Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice. This boiler is for use only on G20 gas. - Page 10 1 General Data DATA TABLE 1. TOTAL DRY WEIGHT 71.0 kg (Including (157 lb) Terminal) 63.3 kg LIFT WEIGHT (140 lb) WATER 3.8 litres CONTENT (0.84 gal) CONNECTION ELECTRICITY RATING Internal fuse F1 & F2 (F1A) 2x28mm copper pipes from WATER top of case CONNECTION...
- Page 11 1 General Data 1.9 Location This boiler is not suitable for outdoor installation. This boiler may be installed in any room, although particular attention is drawn to the installation of a boiler in a room containing a bath or shower where reference must be made to the relevant requirements.
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Page 12: Flue Terminal
2 Flue Terminal 2.1 Terminal Position The minimum acceptable siting dimensions for the terminal from obstructions, other terminals and ventilation openings are shown in diagram 2.1. For Ireland the minimum distances for flue terminal positioning must be those detailed in I.S.813 "Domestic Gas Installations". -
Page 13: Water Systems
3 Water Systems The installation of the boiler must comply with the requirements of the current issue of BS6798, in Ireland, refer also to the current edition of I.S.813 "Domestic Gas Installations". In GB it is necessary to comply with the Water Supply (Water 700mm (120FF Fittings) Regulations 1999 (for Scotland, the Water Byelaws 2000, Scotland). - Page 14 3 Water Systems RETURN FLOW OPEN VENTED FULLY PUMPED WATER SYSTEM RECOMMENDED RELATIONSHIP BETWEEN PUMP COLD FEED AND VENT 28mm 22mm VENT PIPE (MIN.) 450mm MIN. FEED AND HEIGHT EXPANSION CISTERN 15mm (MINIMUM) COLD FEED 1150mm MIN. PUMP 22mm VENT & 15mm COLD FEED TO BE FITTED IN ACCORDANCE WITH BS 5449 There must...
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Page 15: Filling A Sealed Water System
3 Water Systems 3 LITRES (0.66 gals) MAKE-UP BOTTLE RELEASE (if required) POINT AUTO VENT NON-RETURN FILLING POINT VALVE FLOW CIRCULATING PUMP 22mm (min) BY-PASS WITH SAFETY LOCKSHIELD PRESSURE VALVE VALVE GAUGE RETURN DRAIN COCK (Make-up (Make-up alternatives) alternatives) EXPANSION VESSEL BOILER Diagram 3.4... -
Page 16: Flue And Appliance Preparation
4 Flue and Appliance Preparation 4.1 Flue Position and Length For a wall thickness of over 300mm the external flue hole will need to be made good from the outside. This applies also if you Determine flue applications, length and terminal position before use the flue kit without the optional kit, irrespective of wall starting. - Page 17 4 Flue and Appliance Preparation 4.3. Rear and Side Flue Application Take the template from the boiler pack and position it on the wall, making sure that the minimum clearances are maintained, see diagram 1.2. For a rear flue mark the position of the flue as diagram 4.3. 120 mm For a side flue, extend the centre line horizontally left or right to MINIMUM...
- Page 18 4 Flue and Appliance Preparation 4.6 Flue Length For a rear flue, measure the distance from the outside wall face to the boiler mounting wall. Check that the flue length will be suitable, see diagram 4.1. For a side flue, measure the distance from the outside wall face to the boiler centre line.
- Page 19 4 Flue and Appliance Preparation FOAM SEAL LONG FLUE TERMINAL STANDARD FLUE TERMINAL 20mm WALL THICKNESS- T MINUS 55mm UP TO 300mm FOAM SEAL BOILER CENTRE LINE Q MINUS 55mm WALL THICKNESS- OVER 300mm Diagram 4.8 Diagram 4.10 FLUE ELBOW SECURING SCREW (2) SEALING TAPE...
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Page 20: Boiler Installation
5 Boiler Installation 5.1 Boiler Preparation Remove the blue and red electrical connections from the fan, see diagram 5.3. IMPORTANT: With regards to the Manual Handling Operations, Break the air pressure switch tube connections from the fan, 1992 Regulations, the following lift operation exceeds the see diagram 5.3. - Page 21 5 Boiler Installation 5.3 Water Circulation System Complete the water connections to the boiler. Fill, vent and flush system. Check for any leaks and put right. 5.4 Safety Valve Discharge Fit a suitable discharge pipe to the safety valve and route it outside the building so that any discharge can be seen but will not cause injury to person, damage to property or any electrical installation.
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Page 22: Flue Fixing
6 Flue Fixing 6.1 Flue Fixing - Internal Note : Use of the optional wall liner kit is required. Place the flue assembly into the hole. Check that the flue terminal is correctly positioned and is the distance required from the outside wall face, see diagram 6.1. -
Page 23: Electrical Connectors
7 Electrical Connectors 7.1 Control Box Removal Remove the electrical control box securing screws, see diagram 7.1. Slide the box forwards and release, hook it onto the lip bracket at the front, see diagram 7.1. SECURING SCREWS (2) 7.2 Electrical Connection WARNING. -
Page 24: Commissioning
8 Commissioning Please ensure the "Benchmark" logbook is completed and left with the user. It is the law that any servicing must be carried out by a competent person. 8.1 All Systems Commissioning should be carried out by a competent person in accordance with the current issue of BS6798. - Page 25 8 Commissioning Fit the combustion chamber front. Reconnect the ignition lead to the PCB. For future reference, stick the self adhesive arrow indicator to 10 to 20mm FLAME LENGTH the data label, against the rating that the boiler is going to be set to.
- Page 26 8 Commissioning 8.8 Sealed Water System ONLY Turn the control thermostat knob fully anticlockwise to “O”. Remove the pressure gauge from the test point and refit screw, Adjust system to initial design pressure. The set pointer on the making sure a gas tight seal is made. pressure gauge should be set to coincide with the indicating When the control thermostat is turned to “Off”...
- Page 27 8 Commissioning 8.10 Operational Checks and Completion The whole of the gas installation, including the meter, should be inspected, tested for soundness and purged in accordance with the current issue of BS6891 and in IE the current edition of I.S.813 "Domestic Gas Installations". Do not attempt to adjust the thermostat calibration screw.
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Page 28: Instructions To The User
9 Instructions to the User Instruct and demonstrate the safe and efficient operation of the Advise the user of the precautions necessary to prevent damage boiler, heating system and domestic hot water system. to the system and the building in the event of the heating system being out of use during frost and freezing conditions. - Page 29 10 Servicing 10.2 Cleaning Heat Exchanger and Burner Disconnect the air pressure tubes, see diagram 5.3. Remove the blue and red electrical connections from the fan, see diagram 5.3. Remove the fan taking care not to damage the gasket, see diagram 5.3.
- Page 30 10 Servicing 10.4 Electrode, Pilot Burner and Pilot Injector 10.5 Operational Checks Clean the pilot burner and electrode. After completing a service and before fitting the case, check condition of the case seal and renew if necessary. To remove the electrode remove the securing screw, see diagram 10.6.
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Page 31: Fault Finding
11 Fault Finding 11.1 Electrical 11.2 Electrical Supply Failure Important. On completion of the Service/Fault Finding task Failure of the electrical supply will cause the burner to go out. which has required the breaking and remaking of the electrical Operation will normally resume on the restoration of the electrical connections, the earth continuity, polarity and short circuit and supply. - Page 32 11 Fault Finding Before detailed checking of electrical components ensure that remote controls are calling for heat. Check the gas supply is free of obstructions and purged of air. Check the overheat cutoff has not operated. For fully pumped systems only. Isolate the electrical supply and physically check ALL cables, connections and the printed circuit board fuse.
- Page 33 11 Fault Finding bk BLACK or ORANGE br BROWN w WHITE BLUE PURLPLE YELLOW GREY SPARK ELECTRODE LINK PUMP FUSE TYPE F1 & F2 LINK (F1A) WATER PRESSURE SWITCH CONTROL Pump overrun Operation STAT The PCB has a pump overrun facility. The pump should run for several minutes after remote controls have stopped calling for heat.
- Page 34 11 Fault Finding WATER PRESSURE - YELLOW - BLUE SWITCH - WHITE - BLACK - PURPLE - BROWN - GREY g/y - GREEN/ YELLOW - RED MULTI-FUNCTIONAL CONTROL ELECTRODE PLUG PRESSURE SEQUENCE SWITCH BOARD CHASSIS EARTH CHASSIS EARTH NOTE:- Bridge out Water Pressure Switch between K1 &...
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Page 35: Replacement Of Parts
12 Replacement of Parts Note. Replacement of parts must only be carried out by a CONTROL competent person. THERMOSTAT Before replacing any parts isolate the boiler from the electrical supply and turn the gas supply off at the gas service cock, SHAKEPROOF indicator slot to be vertical. - Page 36 12 Replacement of Parts 12.4 Control Board (PCB) - diagram 12.2A 12.7 Multifunctional Control - diagram 10.3 Release the control box, refer to Section 7.1. Disconnect the pilot supply by unscrewing the tubing nut at the multifunctional control. Disconnect the three electrical plugs and ignition lead. Take care as there is a restrictor in the pilot pipe.
- Page 37 12 Replacement of Parts 12.9 Main Burner SECURING SCREW Remove the main burner as Section 10.2. 12.10 Main Injector Remove the main burner as Section 10.2. Remove the main injector as Section 10.3. 12.11 Insulation - diagram 12.4 FRONT INSULATION Combustion Chamber Front Remove the retaining screw then the insulation.
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Page 38: Spare Parts
12 Replacement of Parts 12.15 Water Pressure Switch - Sealed Water 12.14 Fan - diagram 5.3 System Only Remove the electrical connections and disconnect the air pressure tubes. Release the water pressure and drain, refer to Section 3. Remove the fan assembly securing screws. Disconnect the electrical connections at the microswitch, see diagram 12.7. - Page 39 13 Spare Parts Key No Part No Description GC Part No 800442 Multifunctional control 278 021 208040 “O” ring 334 592 205726 Injector 278 196 203434 Pilot burner E00 998 801236 Mica Glass ********* 800532 Fan assembly 278 185 202629 Spark electrode and lead 278 238 800850...
- Page 40 Because of our constant endeavour for improvement, details may vary slightly from those shown in these instructions. 2000225135A...
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