Related Manuals for Miller MTX 3502 Robot Gun
Summary of Contents for Miller MTX 3502 Robot Gun
- Page 1 OM-1556 115 038B June 1998 Processes Automatic Welding Description Welding Gun MTXC 3501M And MTX 3502 Robot Guns Visit our website at www.MillerWelds.com...
- Page 2 Welding Process Manuals such as SMAW, GTAW, GMAW, and GMAW-P. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING ......1-1. -
Page 5: Section 1 - Safety Precautions - Read Before Using
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_5/97 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Y Marks a special safety message. - Page 6 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense D Always ventilate confined spaces or use visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
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Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 8: Emf Information
1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields. -
Page 9: Section 2 - Specifications
SECTION 2 – SPECIFICATIONS 2-1. Specifications Specifications Description Rated Output 350 Amperes Using CO Shielding Gas Duty Cycle Cooling Method Wire Diameter .030 Thru 1/16 in (0.8 Thru 1.6 mm) Hard, Flux Cored, Or Aluminum Wire Weight MTX 3502: Net: 2.3 lb (1 kg) Ship: 3.2 lb (1.5 kg) MTXC 3501M: Net: 2.6 lb (1.2 kg) Ship: 3.5 lb (1.6 kg) 2-2. -
Page 10: Section 3 - Installing The Gun
SECTION 3 – INSTALLING THE GUN 3-1. MTX 3502 Gun Installation Y Turn Off welding power source and Robot Control, and disconnect input power before inspecting or install- ing. Mounting Plate Axis 5 (Phi Axis) Output Hub Axis 5 (Phi Axis) For MRK-5 and MRH robot models, install gun to mounting plate on Axis 5 (Phi Axis) output hub using... -
Page 11: Positioning Gauge (J-Bar) Installation And Gun Alignment
3-2. Positioning Gauge (J-Bar) Installation And Gun Alignment Axis 5 (Phi Axis) Positioning Gauge (J-Bar) Remove cover plate from base of Axis 5 (Phi Axis) housing and install J-bar using supplied screws. Welding Gun Tip Gauge Remove nozzle and contact tip MRK-5 And MRH MR-5 from welding gun and install tip... -
Page 12: Mtxc 3501M Gun Installation
3-3. MTXC 3501M Gun Installation Insulator Install insulator to gun using supplied flat washers, lock washers, and socket-head screws. 90 Mounting Bracket MRV-6 Install 90 mounting bracket to insu- lator using supplied socket-head screws. Output Hub Bracket Axis 6 Install 90 mounting bracket to out- put hub bracket on Axis 6 using supplied socket-head screws. -
Page 13: Section 4 - Maintenance
SECTION 4 – MAINTENANCE 4-1. Routine Maintenance Turn Off all power before maintaining. Each Spool Of Wire 3 Months Tape Or Replace Cracked Weld Clean Nozzle And Cable Contact Tip Replace Cracked Shock Blow Out Sensor Parts Outlet Cord Cable Gas Hose 4-2. -
Page 14: Outlet Cable Preparation For Changing Wire Size
4-3. Outlet Cable Preparation For Changing Wire Size NOTE When changing wire size, it is necessary to change the wire drive rolls and wire guides on the wire drive assembly, the outlet cable and monocoil liner, and the gun contact tip. Cable End For MR-5 And MRK-5 Robot Models Cable End For... -
Page 15: Cleaning Or Replacing Liner
4-4. Cleaning Or Replacing Liner Cable End For MR-5 And MRK-5 Robot Models Cable End For MRH Robot Models Tools Needed: Cable End For MRV-6 Robot Models 3/4 , 1 in ST-152 515 Turn Off welding power source and Robot en securing knob, and remove cable connec- Insert liner into adapter and connect outlet Control. -
Page 16: Section 5 - Parts List
SECTION 5 – PARTS LIST Hardware is common and not available unless listed. ST-114 229-A Figure 5-1. MTX 3502 Air Cooled Gun OM-1556 Page 12... - Page 17 Item Part Description Quantity 113 883 Figure 5-1. MTX 3502 Air Cooled Gun ....049 024 SCREW, M8-1.2 x 16 hexhd .........
- Page 18 Item Part Description Quantity 143 697 Figure 5-2. MTXC 3501M Air Cooled Gun ....133 992 WIRE ASSEMBLY, pwr supply ........
- Page 19 Item Part Description Quantity Figure 5-3 Torch Mtg Assembly (Style 1) ... 135 088 . . . BRACKET ............
- Page 20 Item Part Description Quantity Figure 5-4 Torch Mtg Assembly (Style 2) ... 184 430 . . . TORCH MOUNT, insulation bracket ........
- Page 21 Notes...
- Page 22 Notes...
- Page 23 Call LIMITED WARRANTY – Subject to the terms and conditions APT, ZIPCUT & PLAZCUT Model Plasma Cutting below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants Torches 1-800-4-A-MILLER to its original retail purchaser that new Miller equipment sold...
- Page 24 FAX: 44 (0) 1204-598066 www.MillerWelds.com Contact the Delivering Carrier for: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. PRINTED IN USA 2000 Miller Electric Mfg. Co. 6/00...