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Millerfi
August
1990
FORM: OM-1556A
MODEL: MTXC 3501M
MTX 3502
MTXW 5001
ROBOT GUNS
OWNERS
MANUAL
IMPORTANT:
Read and
understand the entire
contents of both
this manual
and the
power
source
manual used with this
unit,
with
special emphasis
on
the
safety
material
throughout
both
manuals,
before
installing, operating,
or
maintaining
this
equipment.
This unit and these Instructions
are
for
use
only
by
persons
trained and
experienced
In the safe
operation
of
welding equip
ment.
Do
not
allow untrained
persons
to
install, operate,
or
maintain this unit.
Contact your distributor If you do
not
fully
understand these Instructions.
MILLER ELECTRIC
Mfg.
Co.
ANtHer
Gr~ip
Ltd.. Con~any
P.O. Box 1079
Appleton,
WI 54912 USA
Tel. 414-734-9821
TB-114 276
PRINTED
N U
S.A
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Related Manuals for Miller MTXC 3501M ROBOT GUN
Summary of Contents for Miller MTXC 3501M ROBOT GUN
- Page 1 MODEL: MTXC 3501M MTX 3502 MTXW 5001 ROBOT GUNS MANUAL OWNERS IMPORTANT: contents of both this manual Read and understand the entire MILLER ELECTRIC Mfg. special emphasis and the manual used with this unit, with power source ANtHer Gr~ip Ltd.. Con~any...
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Page 2: Receiving-Handling
:1~! MILLERS TRUE BLUETM LIMITED WARRANTY Effective 1992 January (Equipment with serial number preface of KC newer) This limited MILLER warranties with other expressed imptied. warranty supersedes previous exclusive guarantees warranties WARRANTY Subject conditione below. MILLER Electric Kits LIMITED terms Accessory A~pleton. -
Page 3: Errata Sheet
ERRATA SHEET After refinements occurred. This sheet lists this manual printed, equipment design exceptions to data appearing later in this manual. SECTION SPECIFICATIONS AMENDMENT TO Amend MTXC 3501 M gun view in Dimension Information welding Figure 2-1. SB-I 144-A Figure Dimension Information 2-1. - Page 4 AMENDMENT TO SECTION PARTS LIST Amend Cooled Gun Figure 5-2. MTXC 3501 M Air > SB-135 145-A M Air Cooled Gun 5-2. MTXC Figure 3501 Amend Parts List follows: Part Replaced Quantity Description With 132 296 MTXC-3501 air cooled gun 10-4 133 994 143 693...
- Page 5 OM-1 556A RECEIVING-HANDLING Before unpacking equipment, check carton for any dam- Use the following to record the Model Designa spaces age that may have occurred during shipment. File tion and Serial Style Number of your unit. The infor claims for loss damage with the deliverIng...
- Page 7 SAFETY PRECAUTIONS AND SIGNAL SECTION WORDS GENERAL INFORMATION SAFETY 1-2. SAFETY ALERT SYMBOL 1-1. SIGNAL WORDS General following safety alert symbol signal words Information presented this manual and various used throughout this manual call attention the unit labels, tags, plates pertainsto equipment identify different...
- Page 8 MTX 3502 TB-114 TB-135 MTXC 3501M TB-114 MTXW 5001 Figure 2-1. DImension Information SECTION INSTALLATION CAUTION: IMPROPER ROBOTTOOL POINT Lockout/tagging procedures consist of removing ADJUSTMENT from line damage welding input plug receptacle, padlocking power robot. disconnect switch(es) position, removing open fuses from fuse box(es), shutting...
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Page 9: Hot Surfaces
serious Lockout/tagging procedures consist MOVING PARTS Injury. removing can cause from input plug receptacle, padlocking power Keep away from moving parts. line disconnect switch(es) position, open burns. HOT SURFACES removing fuses from fuse box(es), shutting can cause severe red-tagging circuit breaker(s) other before... - Page 10 Axis Insulator TB-135 3-2. MTXC 3501 M Gun Installation Figure (Water-Cooled INSTALLATION 3-2) 3-5. WATER CONNECTIONS 3-4. MTXC 3501 (Figure Models Only) Gas Metal CAUTION: OVERHEATING WARNING: ELECTRIC SHOCK kill; Welding damage gun. ROBOT ARM MOVEMENT serious can cause INCORRECT PROCEDURES injury death;...
- Page 11 Utility Building Coolant System MOVING PARTS serious Injury. can cause Keep from moving parts. away Route hoses from gun coolant supply drain. HOT SURFACES burns. can cause severe Allow cooling period before Connect hose coolant supply. Both hoses touching gun. have 5/8-18 left-hand male fittings.
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Page 12: Maintenance
Contact Nuts lip Adapter Bushing 0-RIng Ceramic insulator Nozzle Retain Nuts For Installation Of Water-Cooled Nozzle Remove These Parts 18.114 FIgure 3-4. Removal Of Air-Cooled Nozzle SECTION MAINTENANCE 4-1. INSPECTION AND UPKEEP Usage shop conditions determine the frequency of maintenance type required. - Page 13 4-2. CONTACT TUBE REPLACEMENT WARNING: ELECTRIC SHOCK kIll; ROBOT MOVEMENT serious can cause Injury death; INCORRECT PROCEDURES ELECTRIC SHOCK WARNING: kill; injury. can cause ROBOT ARM MOVEMENT serious can cause not touch live electrical parts. INCORRECT PROCEDURES Injury death; Shut down welding and robot...
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Page 14: Section 5- Parts List
SECTION 5- PARTS LIST B114 Figure 5-1. MTX 3502 AIr Cooled Gun OM-1556 Page... - Page 15 Item Part Description Quantity 113 883 FIgure 5-1. MTX 3502 AIr Cooled 115 527 SCREW, hex hd 8MM 1.25 15MM 115 526 SCREW, skt hd M5 14mm 108 780 0-RING (S-25) ADAPTER, 12MM 115 524 SCREW, skt hd 4MM 108 772 MICROSWITCH 108 773 PACKING...
- Page 16 Part Item Description Quantity MTXC-3501M 132 296 FIgure 5-2. Air Cooled 133 992 WIRE ASSEMBLY, supply..0-RING 135 496 HOOD 133 995 133 994 NOZZLE HOLDER ASSEMBLY TIPBODY 133996 108 789 CONTACT TIP, (00.8) .108 788 CONTACT TIP, (00.8) CONTACT TIP, (01.0) 108 786...
- Page 17 Item Part Description Quantity 5-3. MTXW 5001 Water Cooled Gun 113 882 FIgure 115 569 CONVERSION KIT, to water cooled nozzle (consisting of) 114250 ~ADAPTER,tip INSULATION, bush 114 252 BAFFLE CONTACT TIP, .023 wire 129886 113 954 CONTACT TIP, .045 wire .062 wire CONTACT TIP,...
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