Troubleshooting - Yamaha PW80(X) Owner's Manual

To install the rear wheel
1. Install the drive chain onto the rear
sprocket.
2. Install the wheel by inserting the
chain pullers, spacer and then in-
sert the wheel axle from the
right-hand side.
3. Install the brake rod onto the brake
camshaft lever, and then install the
brake pedal free play adjusting nut
onto the brake rod.
4. Connect the brake torque rod onto
the brake shoe plate by installing
the bolt and nut, and then tighten
the nut to the specified torque.
Tightening torque:
Brake torque rod nut:
15.5 Nm (1.6 m·kgf, 11.2 ft·lbf)
5. Insert a new cotter pin into the
brake torque rod bolt.
WARNING
Always use a new cotter pin.
6. Install the washer and axle nut,
and then lower the rear wheel so
that it is on the ground.
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU41570 7. Adjust the drive chain slack. (See
page 6-16.)
8. Tighten the axle nut to the speci-
fied torque.
Tightening torque:
Axle nut:
60 Nm (6.0 m·kgf, 43.4 ft·lbf)
9. Adjust the brake pedal free play.
(See page 6-15.)
EWA10830

Troubleshooting

Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
6-27
EAU25850
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