GE 6100 Series Data Manual

GE 6100 Series Data Manual

Packaged terminal air conditioners 2010 contract sales architects and engineers data manual

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GE Zoneline
packaged
®
terminal air conditioners
2010 contract sales architects and engineers data manual

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Table of Contents
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Summary of Contents for GE 6100 Series

  • Page 1: Front Cover

    GE Zoneline packaged ® terminal air conditioners 2010 contract sales architects and engineers data manual...
  • Page 2: Mini Specs 4100 And 6100 Series

    12.8 AZ41E09EAP 9000 11.8 AZ41E09EA* 9450 12.3 AZ41E12EAP 11200 11.3 AZ41E12EA* 11800 11.8 AZ41E15EA* 14700 10.6 6100 Series Heat Pump with Backup Electric Heat MODEL COOLING REvERSE CyCLE NUMBER (Btuh) BTUH AZ61H07DA* 7200/7000 13.2/13.2 6400/6200 4.0/4.0 AZ61H09DA* 9400/9200 12.7/12.7 8300/8100 3.8/3.8...
  • Page 3: Mini Specs Power Connection Kits And Nomenclature

    Short sub-base line cord may not be used without sub-base. Junction box for 230/208-volt chassis must be purchased separately. RAK4002A for 2900, 3900, 4100, and 6100 series units, RAK4002B for 5800 series units. 265-Volt Sub-Base and Direct Connected Units Power...
  • Page 4 The “Partial Open Vent Air” feature was a specific request by a customer. “Heat Sentinel” is an enhancement developed by GE’s Technology Team to help lodging professionals welcome their guests with a moderate-temperature room and to help lower cooling costs.
  • Page 5: Table Of Contents

    Table of Contents Front Cover Mini Specs 4100 and 6100 Series Mini Specs Power Connection Kits and Nomenclature The 4100/6100 and Dry 25 Table of Contents Introduction The Zoneline System Features and Benefits Features Table Features and Benefits 9–11 Auxiliary Control Settings 12–13...
  • Page 6: Introduction

    7,200 to 14,800 BTUH and heating capacity from 6,400 to 14,000 BTUH — Deluxe 4100 and 6100 Series may be ducted to condition more than one room in heat pump operation. See pages 42 and 54 for resistance heaters available.
  • Page 7: The Zoneline System

    Each of the components should be the standard products offered by GE or, in the case of the exterior grille, approved by GE Applications Engineering. Use of components not specifically designed or approved for use with the Zoneline unit can result in unsatisfactory operation and can be the cause of failure not covered by the warranty.
  • Page 8 Zoneline Features ® Resistance heat Heat pump 41 Series 41 Dry Air 25 61 Series Cooling EER Range (230 Volts/265 Volts) 10.6 - 12.8 11.3 - 12.2 11.2 - 13.2 Heating COP Range (230 Volts/265 Volts) 3.3 - 4.0 Refrigerant type R-410A R-410A R-410A...
  • Page 9: Features And Benefits

    30-amp circuit. motor windings. Unit Controls Outdoor Fan 4100 and 6100 Series — touch pad controls with digital The unit automatically selects the most efficient speed readout of temperature set point. for the outdoor fan. The operating sound level is lower...
  • Page 10 Rotary Compressor Smoother operation for quiet, dependable service. GE has Highest Heating Temperature Limits used rotary compressors since 1961. Heat...
  • Page 11 A concealed lever is located along the left side of the unit The GE Zoneline 4100 Series with the Dry Air 25 heat pipe under the front cover is used to open and close the vent door.
  • Page 12: Auxiliary Control Settings

    Auxiliary Control—Aux Set Button The auxiliary control push button is located behind the room cabinet, below the control panel. The auxiliary controls come preset to the modes most desired by customers. However, the owner is responsible for ensuring the auxiliary controls are set to the desired function.
  • Page 13: Auxiliary Control Settings

    geappliances.com Auxiliary Control Settings (cont) Mode 3—Freeze Sentinel/Heat Sentinel The default settings for Mode 3 are: Heat Sentinel is off Freeze Sentinel is on. When Freeze Sentinel is activated, it automatically provides heat without user interface. This helps to prevent plumbing damage by turning the heater and indoor fan ON at 41ºF and OFF at 46ºF.
  • Page 14: Central Desk Control

    24 VAC circuit that powers the Central Desk Control system and no external power is needed. All Zoneline 4100 and 6100 Series units are compatible with simple on/off 2-wire Central Desk Control systems. Consult with the provider of the energy management system to be Unit #3 sure it is compatible with GE Zoneline units.
  • Page 15: Remote Thermostat Control

    — 24V AC cause erratic operation. GL — Low-Speed Fan All Zoneline 4100 and 6100 Series units are adaptable to Class GH — High-Speed Fan 2 remote low-voltage thermostat. The only additional field- — Not Used on 4100 supplied components are the remote thermostat and wiring —...
  • Page 16 The fan speed for the 6100 Series in remote thermostat switch to resistance heat when outdoor temperatures operation is selected by the connection of the fan wire from are below 46ºF.
  • Page 17 geappliances.com Remote Thermostat Control Selection Chart For Zoneline Packaged Terminal Units Zoneline Series Thermostat Model Type Function Low-Voltage Conductors 4100 RAK164D1 Digital Cooling and Heating RAK164P1 Digital Programmable 6100 RAK148D1 Digital Single-Stage Cooling – 2-Stage Heating RAK148P1 Digital Programmable Thermostat wire size – up to 60 feet AWG20 – up to 66 feet AWG18 For remote thermostat operation follow the steps below: 1.
  • Page 18: Heat Pumps And Energy Savings

    This relative efficiency of a heat pump compares the unit to electric GE offers the 6100 series of Zoneline heat pump units—with resistance heat. If a unit has a COP of 3.0, it means the highly featured microprocessor controls—react to the...
  • Page 19 Heat pump condensate Zoneline Heat Pump Heat Source Logic See page 34 for information on heat pump condensate. The Zoneline 6100 Series heat pumps may be ordered with ROOM Below a factory-installed Internal Condensate Removal (ICR) system...
  • Page 20: Application Comments

    Application Comments High Wall Mount — For units Use and Care Manual and installation instructions are shipped with Zoneline units. It is important that any air ® mounted high in the wall, the conditioning system be properly sized and applied in order discharge louvers should be to achieve the desired temperature and humidity levels in at a setting that provides the...
  • Page 21: Case Dimensions

    geappliances.com Dimensions Additional Wall Case Depths RAB71A WALL CASE RAB7116 - 16" 42" RAB7124 - 24" 1/2" SQ. HOLE (2 REQ'D.) RAB7128 - 28" RAB7131 - 31" 2-3/4" 1/2" 1-1/2" TYP 5-5/8" 16" 4" 6" WALL OPENING 21" 1/2" DIA. 16-1/4"...
  • Page 22: Wall Case/Sub-Base Installation

    16" high by 13-3/4" deep, the same dimensions as structure but only approved connectors may be used outside the original wall case for GE Zoneline units built in 1961. The the unit or the junction box. The sub-base is UL listed as a ®...
  • Page 23 15 and 16. Chaseway included. Regardless of the installation, there are several things to The junction box (RAK4002A for 4100 and 6100 Series consider when selecting a location for installing the unit. units) that mounts on the chassis of 230/208 volt sub-base For instance, drapery location could interfere with air connected units must be purchased separately.
  • Page 24 Wall Case Installation Data (Continued) Masonry Wall Construction The wall case should be installed during construction and For new construction, early planning with the architect is lintels should be used to support the blocks above the wall necessary. Unit location, electrical connection locations and case.
  • Page 25: The 4100/6100 And Dry

    geappliances.com Preparation of the Wall Case for Case Angles All Types of Construction, In some installations, such as curtain walls, window walls, or where the structural material of the wall is insufficient Do not remove the stiffener from inside the wall case or the to support or fasten wall case, case angles may be used.
  • Page 27 geappliances.com...
  • Page 29 geappliances.com...
  • Page 31 geappliances.com...
  • Page 32 CABINET ROOM...
  • Page 33 geappliances.com...
  • Page 34: Condensate Disposal Systems

    Internal Condensate Removal (ICR) System open while the unit is running, for instance) it is possible for GE has developed an Internal Condensate Removal (ICR) any air conditioner to be unable to dissipate all the cooling system for packaged terminal heat pumps. This system has condensate generated.
  • Page 35 geappliances.com...
  • Page 37: Ducted Installations

    Duct Adapter RAK7012 — This duct adapter will allow the to each side of the wall case and requires the drilling of replacement of a new chassis (4100 or 6100 Series unit) mounting holes in the wall case during installation. A into an existing ducted application.
  • Page 39 geappliances.com PAGE NOTE (SEE STRIP FILLER...
  • Page 40: Exterior Grilles

    The RAG67 is available in a RAG60 clear finish and may be special ordered from GE in other Outdoor Grille colors. Minimum order quantities may be required. Contact RAG60 Outdoor Grille —...
  • Page 41 A scale drawing of the louver section should be sent to GE Application Engineering. To assure the proper performance of the Zoneline unit and comply with Underwriters Laboratories requirements, it may be necessary to send a sample louver section (at least 16"...
  • Page 42 6100 Series Zoneline Units ® All 4100 and 6100 Series Zoneline units are equipped with For 4100 and 6100 Series 230/208-volt units where a universal heaters allowing chassis installation flexibility. The permanent installation using flexible conduit is desired, the Zoneline units are connected to the building power supply RAK4002A forms an enclosed junction box on the chassis.
  • Page 43: Essential Elements Ordering Overview

    Electrical Wiring Information – to replace the cover on the old sub-base. Field-supplied wiring, conduit and conduit connectors should be used to 4100/6100 Series make a connection between the new chassis and the center knockout of the RAK201. The wiring connections should be All Zonelines are single-phase 60 hertz units.
  • Page 44: Maximum Connected Load

    Maximum Connected Load The maximum connected load of a Zoneline ® unit occurs when the unit is in resistance heating operation. The maximum amperage shown in the tables below is the combined total of the resistance heater and the indoor fan motor. 230/208-Volt Line-Cord Connected Units Power Connector Kit RAK3153A...
  • Page 45: Normal Yearly Operating Data

    geappliances.com Normal Yearly Operating Data (Cooling Hours based on 75°F indoor temperature with air conditioner sized to meet the design conditions.) ASHRAE ASHRAE ASHRAE Heating Estimated Heating Estimated Heating Estimated Degree Cooling Degree Cooling Degree Cooling Location Days Hours Location Days Hours Location...
  • Page 46: Schematics

    Typical 4100 Series, 230/208-Volt Wiring Diagram...
  • Page 47 geappliances.com Typical 4100 Series, 230/208-Volt Schematic Diagram...
  • Page 48 Typical 6100 Series, 230/208-Volt Wiring Diagram...
  • Page 49 Typical 6100 Series, 230/208-Volt Schematic Diagram...
  • Page 50: Suggested Bid Form Specifications

    40° off vertical air pattern; Units shall be listed by UL, and ARI and cUL certified as to capacity and efficiency and shall be GE Zoneline models • Easily accessible controls for selection of unit operation or equal. Unit dimensions shall not exceed 42-1/8" wide and and thermostat setting.
  • Page 51 /hr.) for 15 minutes and there Specifications for optional Internal Condensate Removal shall be no leakage into the room. (ICR) system for 6100 Series heat pump units. Approvals. Units shall be certified under the ARI and cUL The unit shall have a factory-installed Internal Condensate certification program and listed by UL.
  • Page 52: Zoneline Chassis Nomenclature/Receptacles/Sub-Bases

    Zoneline Chassis Nomenclature ® The Zoneline chassis is identified by a model number defining EXAMPLE the type of unit, cooling capacity, electrical information and optional features included on the unit. When specifying or ordering the Zoneline chassis use of this nomenclature will Chassis series Nominal cooling capacity Universal...
  • Page 53: Installation Specifications

    23.5 26.0 12.0 16.5 23.5 Weight (Net/Ship) 91.3/104.3 101.2/114.2 99.9/112.9 101.0/114.0 97.4/110.5 104.9/117.9 108.0/121.0 Deluxe series – heat pump units** 6100 series units 230/208V Models AZ61H07D AZ61H09D AZ61H12D AZ61H15D Capacity Cooling BTUH 7,200/7,000 9,400/9,200 11,800/11,600 14,800/14,600 EER (BTU/Watt) 13.2/13.2 12.7/12.7 12.1/12.1...
  • Page 54: Complete Accessory List

    Sub-Base – non-electrical Chaseway not included RAK205CW Chaseway for Sub-Base RAK3153A Universal Power Cord – 4100/6100 series – 15-Amp 230/208 V – 2.40/2.32 kW heat RAK3203A Universal Power Cord – 4100/6100 – 20-Amp 230/208 V – 3.3/3.2 kW heat RAK3303A Universal Power Cord –...
  • Page 55: General Installation Suggestions

    geappliances.com General Installation Suggestions Many times poor or non-existent caulking around the exterior visible to someone standing or sitting in the room. Do not run the low-voltage wiring in conduits with line-voltage wiring or of the wall case results in air infiltration, causing the unit to run excessively.
  • Page 56: Warranty

    Limited one-year warranty free of charge, all labor and related service costs to repair or replace For one year from the date of the original purchase, GE will repair or the defective part. replace any part of the air conditioner which fails due to a defect in Limited second-through-fifth-year parts warranty materials or workmanship.
  • Page 57: Notes

    geappliances.com Notes...
  • Page 58 Notes...
  • Page 59: Features And Benefits Features Table

    geappliances.com Alphabetical Index Exterior Grille Color Samples Category Page No. Accessory List Application Comments Auxiliary Control Settings 12–13 Case Dimensions Central Desk Control Condensate Disposal Systems 34–36 Cooling/Heat Pump Performance Data Beige Ducted Installations 37–39 Dry Air Electrical Connection Essential Elements Ordering Overview Exterior Grilles 40–41 Features and Benefits...
  • Page 60: Back Cover

    100 years of innovation and we’re just getting started For more than a century, GE has been committed to producing innovative products that change the way people live. The result of thorough research and rigorous testing, GE appliances are designed for years of dependable performance.

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