E-Z-GO Express L4 - Gas Owner's Manual
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E-Z-GO Express L4 - Gas Owner's Manual

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Owner's Guide
622022
ISSUED JULY 2011
REVISED AUGUST 2012

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Summary of Contents for E-Z-GO Express L4 - Gas

  • Page 1 Owner’s Guide 622022 ISSUED JULY 2011 REVISED AUGUST 2012...
  • Page 2 Periodic Service Schedule. Repair or replacement parts are available through your E-Z-GO retailer or E-Z-GO Genuine Service Parts. The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:...
  • Page 3 E-Z-GO Division of Textron, Inc. reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these changes on units sold previously. The information contained in this manual may be revised periodically by E-Z-GO Division of Textron, Inc., and therefore is subject to change without notice.
  • Page 4 FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SECTION PAGE NO. SAFETY....................................1-1 GENERAL SPECIFICATIONS............................. 2-1 INTRODUCTION.................................. 3-1 OPERATING PROCEDURES.............................. 4-1 MAINTENANCE................................... 5-1 DELCARATION OF CONFORMITY ........................
  • Page 6 TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page iv...

  • Page 7: Safety

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SAFETY................................. 1-3 NOTICES, CAUTIONS, WARNINGS, AND DANGERS..................1-3 GENERAL ................................1-5 GENERAL OPERATION ............................1-5 MAINTENANCE ..............................

  • Page 8: Safety

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 - 2...

  • Page 9: Notices, Cautions, Warnings, And Dangers

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SAFETY For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface.
  • Page 10 MENTS. This restriction is important to the SAFE USE AND OPERATION of the product. All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new and used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.

  • Page 11: General

    CAUTIONS, WARNINGS and DANGERS contained therein. If you have any questions regarding this vehicle, contact your E-Z-GO dealer or write to the address on the back cover of this publication, Attention: Customer Care Department.

  • Page 12: Maintenance

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • apply service brake to control speed on steep grades • maintain adequate distance between vehicles. • reduce speed in wet areas •...

  • Page 13: Labels And Pictograms

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LABELS AND PICTOGRAMS 614121 MIN 150 614121 601781 35962-G01 MAX 25 lbs. (11 kg) 71931G01 71131-G01 71131G01 AUTHORIZED REPRESENTATIVE IN EC IS: RANSOMES JACOBSEN LTD.
  • Page 14 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. WARNING WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY. MAXIMUM RAMP/HILL READ MANUAL SECURE LOAD AS FAR FORWARD XXX lbs.
  • Page 15 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. CLEAN UP GASOLINE DO NOT EXPOSE SPILLS WITH WATER BEFORE STARTING TO FLAME ENGINE UNLEADED DO NOT GASOLINE DISPOSE OF BATTERIES...
  • Page 16 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. KEEP CLEAR OPERATE HAND OR FROM FINGERS CAN DRIVERS SIDE BE TRAPPED ONLY POSITION KEEP ARMS AND LEGS POSITION WITHIN VEHICLE HEADLIGHTS...
  • Page 17 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. ENGINE CRANKING START POSITION REAR DIFFERENTIAL LOCK SWITCH PULL HANDLE UP TO ENGAGE PARK BRAKE FRONT DIFFERENTIAL LOCK SWITCH. WARNING READ OWNER'S MANUAL BEFORE PULL HANDLE UP,...
  • Page 18 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 - 12...

  • Page 19: General Specifications

    GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. TERRAIN 500 Vehicle Specifications..........................2 - 3 TERRAIN 1000 Vehcile Specifications..........................2 - 4 EXPRESS S4 Vehicle Specifications ..........................
  • Page 20 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 - 2...
  • Page 21 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: TERRAIN 500 TYPE: GASOLINE POWERED TRUCK MODEL YEAR: 2012 Part No: 618856 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Overhead valve...
  • Page 22 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: TERRAIN 1000 TYPE: GASOLINE POWERED TRUCK MODEL YEAR: 2012 Part No: 618859 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Overhead valve Valve Train:...
  • Page 23 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: EXPRESS L4 TYPE: GAS POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No: 618864 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Overhead valve...
  • Page 24 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: EXPRESS S4 TYPE: GAS POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No: 618862 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Overhead valve...
  • Page 25 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 15.0 in 103.0 in (260.0 cm) (38.0 cm) 10.0 in (25.0 cm) 49.0 in (124.0 cm) 28.75 in 79.5 in (73.0 cm)
  • Page 26 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 49.0 in. (125.0 cm) 6.0 in. (15.0 cm) 78.0 in. 65.5 in (166 cm) (198.0 cm) 107.0 in (272.0 cm) Front 38.0 in.
  • Page 27 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. RECOMMENDED MAX RAMP GRADE RECOMMENDED MAX SIDE TILT 25% or 14 25% or 14 TURNING CLEARANCE DIAMETER TERRAIN 500 20.5 ft (6.3 m) TERRAIN 1000...
  • Page 28 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 - 10...

  • Page 29: Introduction

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. FEATURES..................................3-3 General Information ....................................3-3 Key Switch / Headlight Switch..................................3-3 Low Oil Pressure Indicator Light................................. 3-4 Fuel Gauge .........................................

  • Page 30: Read All Of This Manual To Become Thoroughly Familiar With This Vehicle. Pay Particular Attention To All Notices, Cautions, Warnings, And

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 2...

  • Page 31: Features

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. FEATURES General Information If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the ‘OFF’...

  • Page 32: Low Oil Pressure Indicator Light

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2. Low Oil Pressure Indicator Light A low oil pressure indicator light is located on the dash panel. The light illuminates when the oil pressure is low. Check oil level.

  • Page 33: Rear View Mirror

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 8. Rear View Mirror The rear view mirror is a two-position mirror manually adjusted for day and nighttime conditions.Sun Top kit is required to install rear view mirror.

  • Page 34: Glove Box

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 14. Glove Box A lockable glove compartment is located on each side of the instrument panel. 15. Cup Holder A cup holder is provided for convenience of both the driver and passenger.

  • Page 35: Rear Seat

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 18. Rear Seat The rear seats is designed for two occupant on each side of the seat. To prevent severe injury or death, rear seat passengers should hold on to both the hip restraints and the rear hand hold when the vehicle is in motion.

  • Page 36: Manual Lift Bed Operation

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Do not drive the vehicle with the load bed raised or with the tailgate unsupported. When using a load bed, be sure to avoid backing up to the edge of a drop off, such as a loading dock or ravine. A misjudgment of distance or an unstable surface could result in the vehicle falling backwards.
  • Page 37 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 9...
  • Page 38 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 10...

  • Page 39: Operating Procedures

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SERIAL NUMBER LOCATION ............................4-3 BEFORE INITIAL USE ................................ 4-4 OPERATING THE VEHICLE ............................... 4-4 Run-in..........................................
  • Page 40 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 - 2...

  • Page 41: Serial Number Location

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERIAL NUMBER LOCATION Two serial number and manufacture date code plates are on the vehicle. One is placed on the body below the front, driver side of the seat.

  • Page 42: Before Initial Use

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BEFORE INITIAL USE Read and follow the safety label on the instrument panel. Be sure you understand how to operate the vehicle and its equipment as well as how to use it safely.

  • Page 43: Run-In

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. To reduce the possibility of severe injury or death resulting from improper vehicle operation, the following warnings must be observed: Refer to GENERAL SPECIFICATIONS for seating capacity.

  • Page 44: Cold Starting

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Oil dipsticks are unique to this model vehicle. Do not interchange oil dipsticks between models. The oil should be changed in accordance with the Periodic Service Schedule while the engine is warm. See SERVICE AND MAINTENANCE for checking oil level and changing oil procedures.

  • Page 45: Fuel

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Do not hold vehicle on hill by using accelerator and engine. This will cause premature and excessive wear to drive train components.

  • Page 46: Battery

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fuel 1" Min. (2.5 cm) Fueling BATTERY Excessive use of accessories may drain the battery and leave insufficient reserve to start the vehicle. The vehicle uses a combination starter/generator to both start the engine and charge the battery.

  • Page 47: Volt Power Outlet

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 12 VOLT POWER OUTLET Overuse of accessories may drain the battery and leave insufficient reserve to start the vehicle. A 12 volt power outlet, rated at 15 amps, is located left side of the key/light switch 12V Power Outlet...

  • Page 48: Manual Lift Bed

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Do not permit any one to ride in the load bed. Do not drive the vehicle with the load bed raised or with the tailgate unsupported. When using a load bed, be sure to avoid backing up to the edge of a drop off, such as a loading dock or ravine.
  • Page 49 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Gas Strut with Tether Cable Never fill a gas can in the bed of a vehicle. Static discharge could ignite gasoline vapor and cause an explosion.
  • Page 50 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 - 12...

  • Page 51: Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. VEHICLE CLEANING AND CARE ............................5-5 Vehicle Cleaning ......................................5-5 COMMON SENSE OPERATION ............................5-6 ENVIRONMENTAL CONCERNS............................
  • Page 52 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. LUBRICATION ..................................5-22 SPARK PLUGS .................................5-22 PROLONGED STORAGE..............................5-23 PERIODIC SERVICE SCHEDULE .............................5-25 CAPACITIES AND REPLACEMENT PARTS ........................5-27 HARDWARE ..................................5-27 5 - 2...
  • Page 53 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 - 3...
  • Page 54 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 - 4...

  • Page 55: Vehicle Cleaning And Care

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manufacturer of pressure washer.

  • Page 56: Common Sense Operation

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. COMMON SENSE OPERATION To prevent severe injury or death, observe the following: Never transport loaded firearms on or in vehicle Check that firearms are unloaded with the safety engaged and are properly secured with muzzle pointing in a safe direction before operating vehicle.

  • Page 57: Repair

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. REPAIR Some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. To reduce the possibility of severe injury or death from a vehicle falling from a jack: Be sure the vehicle is on a firm and level surface.

  • Page 58: Wheels And Tires

    To reduce the possibility of severe injury caused by a broken socket when removing wheels, use only sockets designed for impact wrench use. DO NOT use low inflation tires on any E-Z-GO vehicle. DO NOT use any tire which has a recom- mended inflation pressure less than the inflation pressure recommended in the owner’s guide.
  • Page 59 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel.

  • Page 60: Light Bulb Replacement

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LIGHT BULB REPLACEMENT To reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry tissue or paper towel to handle the glass portion of the bulb.

  • Page 61: Transporting Vehicle

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. When engine starts, the clutches engage and cause vehicle to move making ‘jump starting’ both dangerous and impractical.

  • Page 62: Service And Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. If the vehicle is to be transported at highway speeds, the sun top must be removed and the seat bottom secured. When transporting vehicle below highway speeds, check for tightness of hardware and cracks in sun top at mounting points.

  • Page 63: Routine Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. ROUTINE MAINTENANCE To prolong vehicle life, some maintenance items must be serviced more frequently on vehicles used under severe driving conditions such as extreme temperatures, extreme dust/debris conditions, or frequent use with maximum load.
  • Page 64 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Remove the dipstick and wipe off the entire area with a lint free cloth. Insert the dipstick fully into the dipstick hole and remove. Examine the level of the oil on the dipstick. Maximum Oil Level Fill Cold Engine For Hot Engine...
  • Page 65 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The selection of oil is dependent upon the service that the vehicle will perform. Most vehicles require 10W-30 oil, whereas vehicles used at capacity or near capacity load applications will utilize 10W-40 oil after a break-in period of 100 hours.
  • Page 66 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Inspect the filter. Make sure the ‘O’ ring is not left on the engine surface. Be careful of hot oil when drained. It may be hot enough to burn you severely Drain the oil by removing the drain plug found at the rear of the engine base.

  • Page 67: Starter/Generator Belt Tension

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. As a final check, check the oil level again with the vehicle on level ground. Like all liquids, oil increases in volume when warm.

  • Page 68: Battery Cleaning

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Tighten the starter/generator pivot bolt. BATTERY CLEANING To reduce the possibility of damage to vehicle or floor, neutralize acid before rinsing battery. To reduce the possibility of damage to electrical components while cleaning, do not use a pressure washer.

  • Page 69: Brakes

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BRAKES To reduce the possibility of severe injury or death, always evaluate pedal travel before operating a vehicle to verify some braking function is present. All driving brake tests must be done in a safe location with regard for the safety of all personnel.

  • Page 70: Air Intake And Cooling Fins

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. sively. The wheel brakes may or may not lock. Observe the vehicle stopping location or measure the vehicle stopping distance from the point at which the brakes were latched.

  • Page 71: Air Cleaner Inspection And Replacement

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fill / Check Plug Drain Plug AIR CLEANER INSPECTION AND REPLACEMENT The air cleaner unit on the vehicle is a dry unit. Do not use oil on the filter element or any part of the unit. To aide instal- lation and sealing, petroleum jelly may be applied to back side of cover tabs and each side of filter seal.

  • Page 72: Lubrication

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LUBRICATION Do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease seals to fail or grease migration into areas that could damage components.

  • Page 73: Spark Plugs

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Remove and inspect the spark plug at intervals indicated in the Periodic Service Schedule. Spark plug should be prop- erly gapped.
  • Page 74 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • Remove spark plug and pour about 1/2 oz. (15 ml) of SAE 10 - 30 weight oil or Fogging oil into the cylinder. Rotate the crankshaft by hand several times, then install the spark plug.

  • Page 75: Periodic Service Schedule

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PERIODIC SERVICE SCHEDULE    Check Clean, Adjust, etc. Replace To perform service that is listed in this schedule but not described in this manual, contact a local Service Representative or see the Repair and Service Manual for this vehicle.
  • Page 76 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.  Check for leaks at tank, cap, system lines, filters, pump, carburetor FUEL SYSTEM  Check system lines for cracks/deterioration ...
  • Page 77 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. CAPACITIES AND REPLACEMENT PARTS Fuel Tank / Fuel 6.0 gal (22.5 liters) / 87 Octane Min. Engine Oil 1.4 US qt (1.3 liters) Oil Filter P/N 26591-G01...
  • Page 78 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 - 28...
  • Page 79 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TABLE OF CONTENTS FOR APPENDIX A TITLE PAGE NO. DECLARATION OF CONFORMITY ................................. A - 3 A - 1...
  • Page 80 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A - 2...
  • Page 81 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY A - 3...
  • Page 82 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY (CONTINUED) A - 4...
  • Page 83 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A - 5...
  • Page 84 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A - 6...
  • Page 86 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc.

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