3453135556 Series OCG Includes Remote Control and SERIES II Electronics Included Wall Control MUST be installed prior to operation of this Garage Door Operator Safe-T-Beam ® Safety Reverse System Must be installed to close door NOTE: Your Operator comes with a Rail Assembly which is standard for up to a 7 foot 6 inch high door.
PRE-INSTALLATION CHECK LIST FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Things to consider if you are planning to “do-it-yourself.” In many cases you will be replacing an existing door operator with a new one, however, if this will be the first operator installed there are some pre-installation issues which need to be addressed.
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TYPICAL SECTIONAL DOOR INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM TYPICAL SUPPORT BRACKET ADDED HEADER BRACKET MOUNTING BOARD BRACES 48" POWER CORD 120V GROUNDED OUTLET EXTENSION SPRING TORSION SPRING SAFE-T-BEAM ® TYPICAL 1-PIECE DOOR INSTALLATION SECTIONAL DOOR 1-PIECE DOOR...
TABLE OF CONTENTS OPERATOR FEATURES CODEDODGER ® Rolling Code Security System. SECTION ......... PAGE An electronic rolling code system that enhances the security of the door operator by continuously changing the access code PRE-INSTALLATION CHECKS .
TOOLS RECOMMENDED FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Carpenter’s level Ratchet Pencil Adjustable wrench Drill Tape measure Phillips screwdriver Wire strippers 5/32" Drill Bit 7/16" and 9/16" Step ladder Sockets PARTS IDENTIFICATION - Not Shown Full Size . #6 x 1-1/4" Pan Head Phillips Single-button Multi-button...
1-PIECE BOOM HARDWARE EXPLODED VIEW FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM [ 2 ] PARTS LIST Item Part Name Number Required Item Part Name Number Required Power head assembly (box) 28 3/8"-16 hex flange nut (yellow bag) Boom assembly (box) 29 Wire (box) Boom (box) 30 Insulated staple (red bag) varies/model...
POWER HEAD EXPLODED VIEW [ 1 ] Power Head Assembly POWER HEAD PARTS LIST (pre-assembled) Item Part Name Power head assembly Cover (by series/model) Front panel assembly Motor parts Circuit board assembly Capacitor (by series/model) Opto wheel (not shown) Carriage slide Chain Circuit board bracket Drive module...
OPERATOR ASSEMBLY FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM BOOM ASSEMBLY: Use a clean, flat surface. CAUTION Drive chain can slide out of booms. Do not run until operator is fully assembled. NOTE: Boom assemblies are for 7 foot 6 inch highdoor. An extension kit for an 8 foot high door is available. OPEN BLUE PARTS BAG 1.
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3. Attach boom to power head. • Place boom in front of power head with boom strap at opposite end. • Support door end of boom (boom strap) at about same height as power head. – Check if magnet is in place (Fig. 1-3 inset). Insert carriage slide into boom (Fig.
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6. Attach limit switches. 2 switches included, “CLOSE” limit switch (brown wire) and “OPEN” limit switch (white wire) (Fig. 1-6). • Turn set screws (39) into threaded holes, just enough so screw stays in place. (Fig. 1-6). [ 39 ] #8-32 x 1"...
INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM I M P O R TA N T WARNING : To reduce the risk of severe injury or death: 5. Do Not connect the operator to the source of power 1. READ AND FOLLOW ALL SAFETY, INSTALLATION AND OPERATION INSTRUCTIONS.
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NOTE: If header bracket location needs to be above header for garage door opening, you need to add a “mounting surface.” A 2" x 6" board securely attached (fasteners not included) across wall studs on either side of your mark is sufficient (Fig.
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MOUNTING THE OPERATOR: 1. Getting Started. • Position boom/power head assembly (Fig. 2-7). – Boom strap leaning on wall next to header bracket. – Place material on floor under power head to protect from scratching. (A box, stool, or similar device may be needed to clear a torsion spring, as shown.) 2.
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INSTALL DOOR ARMS: Sectional doors clevis & cotter pins OPEN YELLOW PARTS BAG 1. Attach the arms. • Fasten curved door arm to door bracket using clevis pin (24) and cotter pin (25) (Fig. 2-10). • Straight arm to carriage using clevis pin (24) and cotter pin (25) (Fig.
® SAFE-T-BEAM SYSTEM INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WARNING There should be no electrical power to the operator while installing Safe-T-Beam System wires. If you ® have plugged in the power cord—UNPLUG IT NOW. NOTE: The operator will not close the door automatically unless the Safe-T-Beam System is ®...
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OPEN RED PARTS BAG 3. Wiring (cont’). • Securely fasten wires to wall as you go. – Use insulated staples (included). [ 30 ] FIG. 3-6 Splitting and stripping. – Staples should be snug only. CAUTION Staples which are too tight can cut or pinch wires. Cut or pinched wires can cause the “STB”...
WALL CONTROL INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WARNING Verify there is no power to the operator before installing wall control wires. CAUTION Use of any wall control other than the type supplied will prevent the light from working and could cause the door to operate on its own. Cut or pinched wires can cause the wall control to stop working.
CONNECTING TO POWER FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WITH GROUNDED PLUG: WARNING To reduce the risk of electrical shock, this equipment has a grounded type plug that includes a third (grounding) pin. This plug will only fit a grounded type outlet. If you do not have a grounded outlet, contact a qualified electrician to install one.
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LIMIT SWITCH / FORCE ADJUSTMENT FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WARNING DOOR OPENS RAPIDLY Keep the path clear Position the ladder to the side of the power head so it is clear of all moving parts of the operator and door. Always set the door operator to the minimum force required to operate the door.
CONTACT REVERSE TEST The force adjustments and limit switch settings MUST BE COMPLETED before testing contact reverse. 1. Testing. • Open garage door using wall control. – Place a 2" x 4" board (laid flat) under center of garage door opening (Fig. 7-5). –...
MULTI-BUTTON REMOTE 1. Programming. NOTE: Each button on a multi-button remote is designed for use with 1 door. You cannot program 2 buttons to operate the same door, nor can you program 1 button to operate 2 doors. • For each button. –...
IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of severe injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Never let children operate or play with the Door Controls. Keep the Remote Control away from children. Always keep the moving door in sight and away from people and objects until the door is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
TROUBLESHOOTING GUIDE (CONTINUED) FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM • Be sure door, operator, and springs are in Door starts up, CAUTION but stops before good repair, properly lubricated and balanced Use wall control supplied with operator. Any other wall control can cause it’s completely (See maintenance section).
INSTALLATION NOTES FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM TRANSMITTER COMPLIANCE STATEMENT Transmitters comply with all United States and Canadian legal requirements as of the date of manufacture. No warranty is made that they comply with all legal requirements of any other jurisdiction. If transmitters are to be used in another country, the importer must determine compliance with any local laws and regulations which may differ from United States and Canadian requirements prior to use.
Limited Warranty Overhead Door Corporation (“ODC”) warrants to the original THERE IS NO WARRANTY OF MERCHANTABILITY, purchaser of the garage door operator as follows: WARRANTY OF FITNESS FOR ANY PARTICULAR PURPOSE OR ANY OTHER IMPLIED WARRANTY Model OCG600ML - Motor 5 years and all other parts 3 years. BEYOND ONE YEAR FROM THE DATE OF INSTALLATION.
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OverHead Door Corporation Access Systems Division 22790 Lake Park Blvd. Alliance, Ohio 44601 Call: 1.800.929.3667 Web: www.overheaddoor.com...
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