Agilent Technologies Medalist x6000 Installation Manual

Automated x-ray inspection system

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Agilent Technologies

Medalist x6000

System Installation and

Verification

Summary of Contents for Agilent Technologies Medalist x6000

Page 1 Agilent Technologies Agilent Technologies Agilent Technologies Agilent Technologies Medalist x6000 Medalist x6000 Medalist x6000 Medalist x6000 System Installation and System Installation and System Installation and System Installation and Verification Verification Verification Verification...
Page 3 Medalist x6000 Medalist x6000 Medalist x6000 Medalist x6000 Installation and System Verification Installation and System Verification Installation and System Verification Installation and System Verification Legal Notices, Warranty and Safety Legal Notices, Warranty and Safety Legal Notices, Warranty and Safety Legal Notices, Warranty and Safety Legal Notices ............................
Page 4 System Installation and Verification System Installation and Verification System Installation and Verification Overview ............................... 1 Preparing for Agilent Medalist x6000 Installation ................2 Time Required for Installation......................3 What has to be done before installation begins?................4 System Arrival, Inspection and Placement..................5 System Hardware Installation and Setup ..................
Page 5 Legal Notices ............................i Copyrights ..............................i Trademarks..............................i Technology Licenses Notice ........................i U.S. Government Restricted Rights ......................i Agilent Address............................ii Warranty.............................. iii Safety Summary........................... iv General...............................iv Before Applying Power..........................iv Ground the Equipment ..........................v Fuses................................v Do Not Operate in an Explosive Atmosphere....................v...
Page 6 Definition of a Cabinet X-ray System .......................xvi Built-In Safety Features...........................xvii Registration Requirements ........................xvii High Voltage Safety......................... xviii High Voltage Subsystem .........................xviii Power Distribution Unit (PDU) ......................xix Mechanical Safety..........................xx Service and Support ........................xxi Agilent Technologies Service Center ....................xxi...
Page 7 © Agilent Technologies, Inc. 2007 Agilent® is a registered trademark of Agilent Technologies, Inc. Intel® is a U.S. registered trademark of Intel Corporation. Java™ is a U.S. trademark of Sun Microsystems, Inc. Adobe®, the Adobe Logo, Acrobat® and the Acrobat Logo are trademarks of Adobe Systems Incorporated.
Page 8 Agilent Technologies Measurement Systems Division 900 S. Taft Avenue Loveland, CO 80537-6378...
Page 9 Agilent shall not be liable for errors or for incidental or consequential damages in connection with the furnishing, use, or performance of this document or any information contained herein.
Page 10 All users should be aware of the following areas of safety: Emergency Stop — How to shut off the Medalist x6000 Main Cabinet in an emergency situation. De-energizing the X-ray Tube X-Ray Safety —...
Page 11 REMOVE POWER and do not use the product until safe operation can be verified by service-trained personnel. If necessary, contact your Agilent Technologies Service Center for service and repair to ensure that safety features are maintained.
Page 12 DO NOT operate the equipment unless an X-ray safety survey has been performed within the last six (6) months, when the Medalist x6000 is installed at a site, when the Medalist x6000 has been moved, and immediately following maintenance that involves the safety interlock subsystem, the lead shielding or the X-ray source.
Page 13 WARNING CAUTION NOTE These symbols are used on labels on the product and in the documentation. They indicate that the user must refer to the manual for specific information to avoid personal injury or damage to the product. Symbol Description...
Page 15 Figure 1 Emergency Stop The emergency stop is used to quickly shut down power to the Medalist x6000. The emergency stop is intended for crisis situations only and should not be used as the normal means to stop the Medalist x6000.
Page 16 The Medalist x6000 is equipped with two emergency stop buttons. The emergency stop buttons are located on either side of the Medalist x6000, centered above the outer barrier panels. Whenever one of the emergency stop buttons is pressed, all power is immediately removed from the Medalist x6000 subsystems, with the exception of the system controller and the monitor.
Page 17 Once de-energized, the X-ray tube emits no radiation. After a disaster that may have resulted in damage to the Medalist x6000 shielding, an X-ray safety test of the Medalist x6000 must be performed prior to placing it back in operation.
Page 18 Figure 2 X-ray Control Off Button and X-Ray Control Key on the Operator Control Panel X-ray Control Off X-ray Control Key Button in the Off Position To de-energize the X-ray tube using the PDU enable switch and lockable breaker: Turn the PDU enable switch to the off position. Move the lockable switch on the PDU to the O or off position.
Page 19 The AC “mains” power disconnect is a circuit breaker typically installed by the end user and should be located within 15 feet of the Medalist x6000 power distribution unit (PDU). Local codes and needs will define the accessibility, configuration, and size of this disconnect. This disconnect...
Page 20 WARNING WARNING WARNING WARNING • • • WARNING WARNING WARNING CAUTION CAUTION...
Page 21 The Medalist x6000 is certified to produce not more than 0.5 millirem per hour at a distance of 5 cm from the machine surface.
Page 22 United States Government and International Safety Standards for a “Cabinet X-ray Systems.” The Medalist x6000 is enclosed in shielding that limits X- ray exposure to normal background levels and all of the Medalist x6000 access ports are safety interlocked to prevent any accidental radiation exposure.
Page 23 The X-ray high voltage power supply produces up to 160,000 volts direct current (dc). Should any damage occur to any of the high voltage components, remove power from the system, and contact the Agilent Response Center prior to attempting any further operation of the Medalist x6000.
Page 24 200-240VAC 50/60Hz to the Medalist x6000 subsystems. The PDU can be reconfigured based on the AC mains input to provide the appropriate AC voltage to the Medalist x6000 subsystems. The PDU outputs are protected with either a 10A 250VAC fuse or a 15A 250VAC thermal circuit breaker.
Page 25 WARNING WARNING WARNING The motion mechanics of the Medalist x6000 involve high speed mechanical assemblies, including the panel conveyors and the XY stage assembly. Mishandling could result in bodily injury. To help prevent any risk of injury, the major motion components of the Medalist x6000 are enabled through the safety interlock subsystem.
Page 26 Any adjustment, maintenance, or repair of this product must be performed by qualified personnel. Contact your Agilent Authorized Service Representative through your local Agilent Technologies Service Center. Table 1: Support and Service Contacts NOTE...
Page 27 Overview ............................... 1 Preparing for Agilent Medalist x6000 Installation ................2 Time Required for Installation......................3 What has to be done before installation begins?................4 System Arrival, Inspection and Placement..................5 System Hardware Installation and Setup ..................13 System Performance Verification Procedure ...................
Page 29 This document guides you through the Agilent Medalist x6000 installation process. In the printed version, all major steps have check boxes like the one to the side of this paragraph, on the left side of the page. Use these check boxes as you proceed with the installation to ensure all steps of the installation are complete.
Page 30 The Site Preparation Manual has been sent to the customer before this installation began. The Agilent Medalist x6000 help is on-line when you get the system up and running. The ESD document is one of general corporate nature that you should be familiar with already.
Page 31 It will generally take 8 hours to install the Agilent Medalist x6000 System. If this is the first installation at the site, the Medalist x6000 Operator Training should also be provided for the customer’s primary operators. NOTE The time estimate is a general guideline. You may take more or less time to install the Medalist x6000 system depending on the customer’s requirements, what...
Page 32 All system components and software have been delivered and an acceptable site has been chosen for installation. All utilities (air, electric, etc.) are ready for the installation and are at the site of installation as specified in the Site Preparation Manual. NOTE Table 1: Required tools and equipment (In addition to your standard tool kit you will need the following tools):...
Page 33 (this includes the turning radius for the Medalist x6000 and the forklift). Figure 1: Medalist x6000 ready for crating This photo shows a x6000 as it is waiting to be shipped from the manufacturing facility.
Page 34 19 centimeters (7.50 inches) wide. The main unit, crated and on its pallet, will be approximately 244 centimeters (96 inches) high. Consider this height, plus the lift height when moving the Medalist x6000. NOTE Figure 2: Moving the system...
Page 35 Note any areas where the equipment has been exposed. Document any damage on the waybill. Advise the carrier and contact the Agilent Customer Support Center or an Agilent authorized service representative immediately. If significant damage exists, document the damage completely (take pictures if possible) prior to further unpacking or movement.
Page 36 NOTE Move Medalist x6000 To Install Site — When you are ready, (using acceptable lifting equipment) raise the Medalist x6000 from its pallet and move to the install area. CAUTION Staging — Organize all materials in the installation area. Prior to beginning installation, find the x6000 ship kit.
Page 37 System Placement — When the system has been delivered to the install area, move it to the desired placement location. Position the system according to the customer’s requirements. Install the foot pads with spacers for the estimated height requirement. See Table 2.
Page 38 Figure 4: Stage rail alignment markings Use these alignment marks on the Medalist x6000 align the system with the customer’s line. (left side shown) Adjust pads as required. This is done by turning the top of the threaded shaft. See Figure 5. Use a level inside the system on the granite base in various locations rather than on the top of the system.
Page 39 Figure 5: Height setup Install the four jack screw covers (N7280-21209). See Figure 6. Figure 6: Height adjustment...
Page 40 Figure 7: Typical installation (overhead view) Outer Barrier Access Panels on the X- 34.3 cm ray Cabinet (13.5 in.) require at least 35 cm (14 in.) clearance X-Ray Cabinet Foot Pad 152 cm 15 cm ( 6 in.) (60 in.) 193 x 152 cm diameter (76 x 60 in.)
Page 41 Verify correct placement of the main unit and monitor arm with your customer. See Figure 7. Begin assembly of the Medalist x6000 system using the following procedure: Stage release — There are several tie wraps securing the stage inside the main cabinet.
Page 42 Check lead panels — There are thirteen lead panels around the outer edge of the granite. Check to make sure none have come loose during shipment. The cabinet access panels must be opened to perform this verification. See Figure 9. Figure 9: Lead panels Inner barrier release —...
Page 43 Figure 10: Inner barrier release Check X-ray tower — Open the tower door with the 5/16 inch T-handle hex wrench that shipped with the system. Check the SF6 pressure. It must be above 50 psi, and should be between 55-65 psi. Verify all cables are firmly seated in their connections.
Page 44 Using a ¼ inch T-handle hex wrench, install 2 monitor arm mounting screws into the monitor arm clamp. Figure 11: Monitor arm clamp and mounting screws While holding the monitor in place, use a medium Phillips screw driver to attach the monitor to the monitor mounting plate using 4 screws.
Page 45 Figure 12: Monitor mounting plate and screws Place the mouse and keyboard on the keyboard tray. Figure 13: Mouse and keyboard placement Connect the monitor signal, keyboard, mouse, and USB cables to the back of the LCD monitor.
Page 46 Figure 14: Monitor, keyboard, mouse and USB cables Connect AC power cord into the back of the LCD monitor. Figure 15: AC power cable Operator control panel — Connect the operator control panel cable (N7280-60306) to the port on the back of the control panel.
Page 47 Figure 16: Operator control panel Compressed air and filter canister assembly —Connect the facility air input line. See Figure 17. NOTE...
Page 48 Figure 17: Air input Air input assembly Air input (80 - 125 PSI) Cabinet inspection—Inspect the inside of the cabinet to: verify that there are no loose items verify all stage securing ties are removed Air filter installation — Install the air filter on the top of the x-ray tower.
Page 49 NOTE A breaker panel near the Medalist x6000 installation area can be used to allow complete power down in case of an emergency. The E1135C PDU (Power Distribution Unit) has a rotating, lockable switch for this as well. Turn this switch to the off position.
Page 50 Outlet 1 — MCA Phase 1 Outlet 2 — MCA Phase 2 Outlet 3 — MCA Phase 3 Outlet 4 — HVPS Outlet 5 — Camera Fan 1 Outlet 6 — Camera Fan 2 Outlet 7 — +12 Volt Power Supply Tray Outlet 8 —...
Page 51 The following procedures should be closely followed to verify proper system performance. These steps will verify that all power levels are correct before full power is applied to all assemblies. AC voltage check After the site power (mains) is connected to the PDU, unplug all subassembly AC power cords from the side closest to the subassemblies, not the PDU side.
Page 52 (hardware/software) failure and require troubleshooting and repair before proceeding. For troubleshooting information, see Service Documentation in the Medalist x6000 help system or call the Agilent Support Center. Set the system clock to the customer’s time zone. Switch the PDU rocker switch on.
Page 53 Watch to see if the red interlock LED on the control panel goes off. If it does, you will need to adjust interlock switches. For troubleshooting information, see Service Documentation in the Medalist x6000 help system or call the Agilent Support Center.
Page 54 Figure 22: Operator control panel Watch the RED LED to make sure it stays on.
Page 55 20 mv. If it is not, or has risen since your last reading, there is a problem--DO NOT bring up X-Rays. For troubleshooting information, see Service Documentation in the Medalist x6000 help system or call the Agilent Support Center.
Page 56 From the operator control panel (Figure 22) turn the X- Ray Enable Key to Enable, and then push the X-Ray On Button. Go to the Service environment of the Medalist x6000 software by selecting Window > Service. Select the Subsystem, Status and Control task.
Page 57 Figure 24: X-ray tube label Medalist x6000 cabinet radiation integrity check — To verify the Medalist x6000 cabinet integrity and containment of X-ray emissions, perform the following: Complete a formal on-site radiation survey. Use the following documents: Medalist x6000 X-ray Safety Test Procedure (N7280-90093) and Medalist x6000 X-ray Safety Test Report (N7280-90076).
Page 58 Run the X-ray tube deflection coil and focus coil adjustment procedures found in the Medalist x6000 help. Start the Medalist x6000 by selecting Actions > Start...
Page 59 Flow Direction. Stage alignment verification — Check loading and unloading. Load the Medalist x6000 Test Panel program and at the program prompts, load and unload the Medalist x6000 panel handling test panel to verify that the...
Page 60 (using a golden panel, a reference panel that serves as a standard unit to which others can be compared, is preferred). If this is the first Medalist x6000 on site, manually set the rail width and verify that the customer's board will load and unload.
Page 61 Figure 25: IRP lower filler panel Using a T-25 Torx driver, loosen the other screws in the front of the IRP rack. This is needed to put the side covers into place. Install the left and right IRP rack side covers. Figure 26: IRP cover Using a T-25 Torx driver, install 2 screws into the front of the IRP rack to secure the IRP rack side...
Page 62 Figure 27: IRP rack top cover Connect IRP rack fan cable. Figure 28: IRP rack fan cable Using a T-25 Torx driver, attach the IRP top cover with 4 screws.
Page 63 NOTE Mail All Original Documentation — Mail original X-ray Safety Test Report (N7280-90076) to: AXI Hardware Support Manager Agilent Technologies, Inc. 900 South Taft Avenue Loveland, CO 80537-6378 Sign and date the original Installation and System Verification Guide (N7280-90034).
Page 64 Indicate any suggestions for improvement by filling out the MSD Suggestion for Improvement Form on the following page. Mail the completed form to: Agilent Technologies Microwave Products (Malaysia) Sdn Bhd Bayan Lepas Free Industrial Zone 11900 Penang, MALAYSIA Attn: MSD Quality Department...
Page 66 Surface Mount Equipment Manufacturers Association (SMEMA) compliant protocol. The purpose of multi-machine in-line interfacing is to allow the Agilent Medalist x6000 to integrate directly into your printed circuit assembly manufacturing process. Figure 30: Location of SMEMA connectors...
Page 67 Figure 31: SMEMA signals used by the Medalist x6000 PCA Flow Upstream Downstream Equipment System Equipment Figure 32 shows the electrical interface schematic for the Medalist x6000.
Page 68 Figure 33 shows a connector with all pin numbers labeled, and Table 5 shows the pin number and signal description for the Medalist x6000 SMEMA connectors. Figure 33: A typical SMEMA connector with pins numbered Table 5: SMEMA connector information...
Page 70 Agilent Medalist x6000 System. There are two possible wiring configurations for the Medalist x6000: a three phase wye or delta and a three phase wye with neutral. The drawings in this appendix show how the Power Distribution Unit (PDU) is wired for those configurations.
Page 71 Figure 35: PDU outlets 50 Hz 60 Hz 100V 208V 120V 220V 127V 230V 200V 240V Outlet 1 — MCA Phase 1 Outlet 2 — MCA Phase 2 Outlet 3 — MCA Phase 3 Outlet 4 — HVPS Outlet 5 — Camera Fan 1 Outlet 6 —...
Page 72 NOTE Figure 36: Input wiring — 3-phase Wye or Delta OPTIONS: 3PD 3PY System Controller, IRP1, IRP2, IRP Fans Switch, IRP3, IRP4, Monitor Neutral Reference Conductor in rear terminal. Do not move Chassis Ground International Domestic Terminal Green Green Brown Black “MAINS”...
Page 73 Figure 37: Terminal block wiring — 3-phase Wye or Delta GRN/YEL Main Cabinet GND GRN/YEL GRN/YEL PDU Outlets BLUE BLUE BLUE CB10 BLUE GRN/YEL Focus Coil Power GRN/YEL Supply, Camera GRN/YEL Power Supply, X-Ray Tower Fan, VacIon Pump Power Supply...
Page 74 Figure 38: Input wiring — 3-phase Wye with neutral OPTIONS: System Controller, IRP1, IRP2, IRP Fans Switch, IRP3, IRP4, Monitor Neutral Reference Conductor in rear terminal. Do not move Chassis Ground International Domestic Green Green Brown Black Black “MAINS” Grey Orange Blue White...
Page 75 Figure 39: Terminal block wiring — 3-phase Wye with neutral GRN/YEL Main Cabinet GND GRN/YEL GRN/YEL PDU Outlets BLUE BLUE CB10 BLUE Focus Coil Power GRN/YEL Supply, Camera GRN/YEL Power Supply, X-Ray Tower Fan, VacIon Pump Power Supply...

Agilent Technologies Medalist x6000 Installation Manual

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