RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 2 General Power Tool Safety Warnings Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term “power tool”...
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 3 Disconnect the plug from the power source Keep cutting tools sharp and clean. Properly and/or the battery pack from the power tool maintained cutting tools with sharp cutting before making any adjustments, changing edges are less likely to bind and are easier to accessories, or storing power tools.
RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 4 then feed the tool to your right. If the Never lay the tool down until the motor workpiece is between the tool and your body, has come to a complete standstill. The then feed the tool to your left.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 5 Zipmate Abrasive Cut-Off Attachment Safety Rules Always use wheel guard, and the Zipmate's Before each use inspect the cut off wheel auxiliary handle with this abrasive cut off for chips and cracks. Do not use a wheel tool.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 6 Do not run the tool while carrying it at your material can dig into the top surface of the side. Accidental contact with the spinning material causing the wheel to climb out or wheel could result in serious personal injury.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 7 Symbols IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 8 Symbols (continued) IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 9 Functional Description and Specifications Disconnect the plug from the power source before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally. Spiral Saw™...
RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 10 Assembly Disconnect the plug from REMOVING AND INSTALLING THE the power source before DEPTH GUIDE ASSEMBLy making any assembly, adjustments or The depth guide assembly consists of the changing accessories. Such preventive depth guide, locking screw and bracket.
RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 11 INSTALLING THE SUPPORT STRAP With the wrench storage pocket facing down, thread the end of the strap opposite the Rotozip® logo through the post near the front of the tool as shown. Continue to thread the strap through the rear post near the cord.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 12 ELECTRONIC VARIABLE SPEED CONTROL (Model RZ2000 only) The electronic speed control feature allows motor speed to be matched to cutter size and material hardness for improved finish, extended bit life, and higher performance. Speed changes are achieved by rotating Control Dial UP to increase speed, DOWN to decrease as indicated on housing (Fig.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 13 MAKE A FEW PRACTICE CUTS After installing the bit into the tool and adjusting your depth guide, you should make a few practice cuts with the tool before attempting an actual job. A few exercises will give you the necessary practice to make clean, professional cuts.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 14 Step 1: Be certain that the box or fixture is firmly mounted and all wires or other obstructions around the opening are pushed back out of the way. The bit uses the outer edge of the box or fixture as a guide, so it is important that there is nothing in the way which can prevent it from guiding completely...
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 15 Functional Description and Specifications Zipmate attachment must be used only with an hard auxiliary control side handle. Two handed control of solid gripping handles will provide sufficient control of the cutting wheel in case of recoil. Disconnect the plug from the power source before making any assembly, adjustments or changing accessories.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 16 Assembly Disconnect the plug from 2. Remove the collet nut by rotating it counter- the power source before clockwise. Remove the collet from the tool making any assembly, adjustments or shaft.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 17 INSTALLING X-WHEEL and Zip® 5. Keep guard covering between wheel and ABRASIVE WHEELS user. 1. Depress the cover release button and 6. Make sure the wheel guard lock lever is in remove the X-SHIELD cover.
RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 18 Operating Instructions MAKING A CUT 8. Generally, the harder the material being 1. Make sure material being cut is secured in worked on, the faster the wheel will wear. a vise or fixture before attempting to cut. 9.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 19 Functional Description and Specifications Disconnect the plug from the power source before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally. Jigsaw Handle...
RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:16 AM Page 20 INSTALLING AND REMOVING THE 4. Rotate the upper lock lever to the JIGSAW HANDLE ATTACHMENT “UNLOCK” position and squeeze the tool 1. Remove depth guide from the tool. toward the attachment. With the Spiral Saw® positioned tight against the attachment, 2.
Cleaning by a Bosch or Rotozip Factory Service Center or Authorized Bosch Service Station. Call 1- To avoid accidents always 877-ROTOZIP (1-877-768-6947) if your tool disconnect the tool from needs service.
RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:17 AM Page 22 Extension Cords If an extension cord is RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT ALTERNATING CURRENT TOOLS necessary, a cord with adequate size conductors that is capable Wire Sizes in mm Cord Size in A.W.G.
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RZ 2610011540 04-10:RZ 2610011540 04-10 4/7/10 8:17 AM Page 23 Your Spiral Saw® will work with all Rotozip XCORES™ bits, including Zip® Bits and XBITS®, and The new line of RotoZip® tile hole saws, the XCORES™. It is also compatible with all XCORES™, was designed for improved Zip®...