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Windsor Chariot iCapsol CI24 Operator Instructions Manual

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iCapsol
MODELS :
Read these instructions before using the machine.
86037770-BT
08/20/12
CI24
CIE24
10060170
10060190
Operating Instructions (ENG)

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Summary of Contents for Windsor Chariot iCapsol CI24

  • Page 1 Operating Instructions (ENG) MODELS : CI24 CIE24 10060170 10060190 Read these instructions before using the machine. 86037770-BT 08/20/12...
  • Page 2 MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________ OVERVIEW The Chariot iCapsol is a battery powered, stand-on, carpet maintainer intended for commercial use. The Chariot iCapsol Carpet Maintainer is designed to maintain your carpet using the iCapsol Encapsulating Interim Carpet Cleaning Process.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PARTS LIST Machine Data Log/Overview........2 Table Of Contents ..........3 Bumper .............. 5-1 Control Panel............. 5-3 HOW TO USE THIS MANUAL Control Panel Housing ........5-5 Decal ..............5-7 How To Use This Manual........1-1 Frame-Lower ............. 5-9 Frame-Upper ............. 5-11 SAFETY Pedal Platform(From SN) ......5-13A-B Pedal Platform(To SN) .........5-14A-B...
  • Page 4 PARTS 86037770 CHARIOT INTERIM 02/27/07...

  • Page 5: Bumper

    BUMPER 10 7 7 10 9 86037770 CHARIOT INTERIM 02/27/07...
  • Page 6 BUMPER SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86276890 70752 SCR, 5/16-18X 3/4 PTHMS SS 86007070 70849 SCR, 5/16-18X 1.00 PTHMS SS 86063230 140813 BUMPER, LEFT 86063240 140814 BUMPER, RIGHT 86071020 140783 BRKT, FRONT BUMPER 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS...

  • Page 7: Control Panel

    CONTROL PANEL 86037770 CHARIOT INTERIM 08/14/07...
  • Page 8 CONTROL PANEL SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86026010 82522 LIGHT, INDICATOR 86257150 72197 SWITCH, SPDT P-BUTTON 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86008900 80845 BOOT, SEAL-PUSH BUTTON 7/16-28 86223740 70872 SCR, 1/4-20 X .59 PPHMS SS C 86005560 54199...

  • Page 9: Control Panel Housing

    CONTROL PANEL HOUSING 86037770 CHARIOT INTERIM 02/27/07...
  • Page 10 CONTROL PANEL HOUSING SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86276820 70740 SCR, 10-32 X 1/2 PTHMS BLK NP 86277480 70850 SCR, 5/16-18 X1/2 PTHMS SS 86070710 140726 BRKT, LEFT CONSOLE MOUNT 86237900 35278 GASKET, .125 X .25W X 23L...

  • Page 11: Decal

    DECAL 86037770 CHARIOT INTERIM 01/06/09...
  • Page 12 DECAL SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86004970 50990 LABEL, WINDSOR LOGO DOMED 86244790 501227 DECAL, CHARIOT, ICAPSOL LT WAS 500885 86245970 51456 LABEL, PANEL LEFT 86245960 51455 LABEL, PANEL, INTERIM, RIGHT 86244190 500882 LABEL, PANEL BASIC LEFT...

  • Page 13: Frame-Lower

    FRAME-LOWER 86037770 CHARIOT INTERIM 02/27/07...
  • Page 14 FRAME-LOWER SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86070750 140731 BRKT, LINKAGE, LEFT 86071130 140812 BRKT, TIP BRACE, LEFT, REAR 86070760 140733 BRKT, BRACE, LEFT FRONT 86276070 70593 SCR, 5/16-18 X 3/4 CARRIAGE SS 86092500 34428 FRAME, MAIN 86197040 57264 NUT, 5/16-18 HEX ACORN PLTD...

  • Page 15: Frame-Upper

    FRAME-UPPER 86037770 CHARIOT INTERIM 02/27/07 5-11...
  • Page 16 FRAME-UPPER SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86071360 140855 BRKT, HORIZ ELECT, BURNISHER 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS 86276070 70593 SCR, 5/16 X 3/4 CARRIAGE SS 86083080 66437 PLATE, VERT BEARING SUPPORT 86074160 270101 CHANNEL, RIGHT DELUXE...
  • Page 17 PEDAL PLATFORM-From Serial Number (10*) 86037770 CHARIOT INTERIM 03/31/10 5-13A...
  • Page 18 PEDAL PLATFORM-From Serial Number (10*) SERIAL PART NO. PRV NO. DESCRIPTION NOTES FROM 86233170 20054 CLAMP, 3/8 NYLON UL/CSA 86264920 27049 CABLE TIE, .19 X 7 UL/CSA 86222510 34430 PEDAL, THROTTLE 86221850 34433 LINK, THROTTLE 86136310 57086 NUT, M5 HEX 86312820 BRACKET, POT, SPEED 86288720...
  • Page 19 PEDAL PLATFORM-To Serial Number (10*) 86037770 CHARIOT INTERIM 11/18/09 5-14A...
  • Page 20 PEDAL PLATFORM-To Serial Number (10*) SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86217650 34432 DIVIDER 86222700 34429 PLATFORM 86216380 140713 BUSHING, 8MM X 10LG CLY 86007110 72123 SWITCH, 25A SPST 125-250V SNAP 86279720 87248 WASHER, M4 INT STAR 86272040 57503 NUT, M3.5 X 2.8 HEX...

  • Page 21: Pedal Platform(From Sn)

    PEDAL PLATFORM 86037770 CHARIOT INTERIM 11/18/09 5-15...

  • Page 22: Pedal Platform(To Sn)

    PEDAL PLATFORM SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86277430 70843 SCR, 1/4-20 X 3.00 SHCS 86274690 70258 SCR, 5/16-18 X 1.5 HHCS GR5PLT 86264920 27049 CABLE TIE, 7” UL/CSA 86231070 730328 BUMPER, 1 X 1.375 RUBBER 86010670 87029 WASHER, 5/16 FLAT SS 86259430...

  • Page 23: Rear Cover

    REAR COVER 5-17 86037770 CHARIOT INTERIM 04/16/09...
  • Page 24 REAR COVER SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86279130 87083 WASHER, 5/16 SPLIT LOCK PLTD 86010670 87029 WASHER, 5/16 FLAT SS 86031780 270082 COVER, REAR, DELUXE 86005860 57273 NUT, 1/4-20 X 12MM HEX BARREL 86228980 09152 BEARING FLANGED .377ID X .505OD...
  • Page 25 SCRUB DECK FROM MAIN HARNESS 86037770 CHARIOT INTERIM 09/13/08 5-19...

  • Page 26: Scrub Deck

    SCRUB DECK SERIAL NO. PART NO PRV NO. DESCRIPTION NOTES: FROM 86260400 880212 WIRE ASM, REV POLARITY JUMPER 86010640 87016 WASHER, #10 LOCK EXT STAR 86274290 70162 SCR, 10-32 X 3/8 PPHMS SS 86092530 34446 FRAME, INTERIM DECK 24 IN 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS...

  • Page 27: Scrub Deck Lift Actuator

    SCRUB DECK LIFT ACTUATOR 86037770 CHARIOT INTERIM 02/27/07 5-21...
  • Page 28 SCRUB DECK LIFT ACTUATOR SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86006910 70443 SCR, 1/4-20 X 5/8 SHCS 86248980 81438 PIN, CLEVIS 3/8 X 1.75 PLTD 86011950 ACTUATOR, 36 VDC, 3.5 IN STRK *(2) WAS 05250 86066920 140852 BAR, COMP.

  • Page 29: Scrub Deck Lift Linkage

    SCRUB DECK LIFT LINKAGE 86037770 CHARIOT INTERIM 02/27/07 5-23...
  • Page 30 SCRUB DECK LIFT LINKAGE SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86276070 70593 SCR, 5/16-18 X 3/4 CARRIAGE SS 86272380 66217 PIN CLEVIS 3/8 X .75 PLTD 86010770 87143 WASHER, 7/16 ID X 1D X .08 FLT SS 86274010 70070 SCR, 3/8-16 X 2 HHCS...

  • Page 31: Solution

    SOLUTION TO TANK (SOLENOID ASM.) DETAIL 'A' TO SPRAY JETS TO TANK ASM. SEE DETAIL "A" 86037770 CHARIOT INTERIM 02/27/07 5-25...
  • Page 32 SOLUTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86280910 39174 HOSE, 1/2 ID WIREBOUND X 23” 86282310 39699 HOSE, 3/8 ID WIREBOUND X 35” 86233150 20042 CLAMP, 3/8 HOSE (D-SLOT) 86248130 59041 ORIFICE, 1/8 MPT PLUG W/.040 86201660 030-54 TEE 1/4 FEMALE 86240620...

  • Page 33: Steering

    STEERING 86037770 CHARIOT INTERIM 02/27/07 5-27...
  • Page 34 STEERING SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86271610 57228 NUT, 5/8-16 HEX NYLOCK THN 86234810 27945 COVER, STEERING WHEEL 86259610 730117 WHEEL, STEERING 40 SPLINE HUB 86224050 730318 SHAFT, UPPER STEERING 86228790 09111 BEARING, FLANGE .88ODX.75IDX.75 86091740 140720 BRKT, UPPER STEERING 86270830...

  • Page 35: Tank

    TANK TO STRAINER 5-29 86037770 CHARIOT INTERIM 12/16/08...
  • Page 36 TANK SERIAL NO. PART NO PRV NO. DESCRIPTION NOTES: FROM 86282230 39622 HOSE, 1/4 ID NYLOBRD X 29” CAP, CHEM, FEED 90 DEG W/DIP 86232140 270704 TUBE 86236590 34448 FOOT FILTER 86275800 70546 SCR, 8 X 3/4 PFHT/S BLK ZINC 86006860 70403 SCR, #10 X 1/2 PPHST TYPE B SS...

  • Page 37: Wheel-Front Drive-Chain

    WHEEL-FRONT DRIVE-CHAIN 86037770 CHARIOT INTERIM 08/19/09 5-31...
  • Page 38 WHEEL-FRONT DRIVE-CHAIN SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86223980 09134 SEALED BALL BRNG, 25MM X 52MM 86223480 67450 RING, 52MM INTERNAL SNAP 86219420 41510 STEERING, HUB 86224040 730306 SHAFT, ASM, DRIVE PIVOT 86005510 53810 MOTOR, 36V 180RPM GEAR 86216210 53820 BRUSH SET MOTOR 53810...

  • Page 39: Wheel-Front Brake

    WHEEL-FRONT BRAKE 86037770 CHARIOT INTERIM 08/01/09 5-33...
  • Page 40 WHEEL-FRONT BRAKE SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86010790 87163 WASHER, 3/8 SPLIT LOCK PLTD 86275190 70377 SCR, 3/8-16 X 1.25 HHCS SS 86006170 66031 PIN, ROLL 1/8” X 3/4”L SS 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86318830 SCR, M10 X 30 SHCS 86233410...

  • Page 41: Wheel-Rear

    WHEEL-REAR 86037770 CHARIOT INTERIM 02/27/07 5-35...
  • Page 42 WHEEL-REAR SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86259950 89276 WHEEL, 10X2.5X.787ID BEARINGS 86008710 80623 RING, ¾” EXT SNAP H-D 86232130 17309 CAP, 2.75 ID X 1.0 L BLK VINYL 5-36 86037770 CHARIOT INTERIM 02/27/07...

  • Page 43: Wiring-Batteries

    WIRING-BATTERIES 5-37 86037770 CHARIOT INTERIM 02/27/07...
  • Page 44 WIRING-BATTERIES SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86260200 80872 WIRE, 4X14.5BK 5/16RINGX5/16RING 86002510 23125 WIRE, 4X15 BCLAMPXBCLAMP 86008920 80889 BOOT, RUBBER TERM. ISOLATOR 86271910 57295 NUT, 5/16-18 FLEXLOCK 86010670 87029 WASHER, 5/16 FLAT SS 86264960 27915 CABLE TIE, .375 X 43” 86260610 880836 WIRE, 4X25RD CTERM X 3/8 RING...

  • Page 45: Wiring-Components

    WIRING-COMPONENTS 5-39 86037770 CHARIOT INTERIM 02/03/09...
  • Page 46 WIRING-COMPONENTS SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86010780 87162 WASHER, 1/4 SPLIT LOCK PLTD 86273830 70020 SCR, 1/4-20 X 1/2 HHCS SS NP 86255910 73659 STANDOFF, 1/4-20 X 1.0 HEX INS 86005710 57105 NUT, 1/4-20 HEX W/STAR WASHER 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS...

  • Page 47: Wiring-Control Panel

    WIRING-CONTROL PANEL 57 BLK 50 RED 55 RED 56 BLK 42 GRN 44 RED B C D E 2 BLK 1 WHT 67 RED 49 RED 68 RED 48 RED 16 RED 17 RED 52 RED 3 LT BLU 14 RED 15 RED 36 YLW 61 BLU...
  • Page 48 WIRING-CONTROL PANEL SERIAL NO. PART NO. PRVNO. DESCRIPTION NOTES: FROM 86239210 41541 HARNESS, CONTROL PANEL, INTERIM 86260540 880426 WIRE, 4 X 13 RD C. TERM X 5/16 RING 86010860 880353 WIRE, 4 X 20 BK C TERM X 5/16 RING 86261210 29204 DIODE ASM, 76008 X 76008...

  • Page 49: Wiring-Drive Motor

    WIRING-DRIVE MOTOR 1 WHT 2 BLK 2 BLK 1 WHT 2 BLK CONTROL PANEL HARNESS 86037770 CHARIOT INTERIM 02/27/07 5-43...
  • Page 50 WIRING-DRIVE MOTOR SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86239120 41522 HARNESS, CHARIOT PROPEL 86037770 CHARIOT INTERIM 02/27/07 5-44...

  • Page 51: Wiring-Main Harness

    WIRING-MAIN HARNESS DIAGRAM A HORN 13 ORG 12 ORG 13 BLK 17 WHT/YLW 18 LG BLU 20 BLK 19 WHT 14 BLK 6 BRN 6 BRN 19 WHT 22 WHT/BLK 21 WHT/ORG BRAKE 16 BLK 15 YLW 20 BLK DRIVE 6 BRN MOTOR 6 BRN...
  • Page 52 WIRING-MAIN HARNESS SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86239170 41528 HARNESS, BRAKE 86239130 41523 HARNESS, MAIN 86239160 41527 HARNESS, DECK SWITCH 86239200 41539 HARNESS, PUMP AND SOLENOID 86235820 34376 FERRITE, .72 X .70 X 1.28 86260400 880212 WIRE ASM, REV POLARITY JUMPER 86037770 CHARIOT INTERIM 02/27/07 5-65...

  • Page 53: Wiring-Pedal Platform (From Sn)

    WIRING-PEDAL PLATFORM-From Serial Number (10*) 8 BLU 9 RED DIAGRAM A DIAGRAM B LT BLU 86037770 CHARIOT INTERIM 11/18/09 5-65 5-47A...

  • Page 54: Wiring-Pedal Platform (To Sn)

    WIRING-PEDAL PLATFORM-From Serial Number (10*) SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86315100 HARNESS, PEDALS * See Serial Number page. 86037770 CHARIOT INTERIM 111/18/09 5-47B...
  • Page 55 WIRING-PEDAL PLATFORM-To Serial Number (10*) DIAGRAM A DIAGRAM B 5 GRN 1 2 3 7 BRN 6 ORG LT BLU 86037770 CHARIOT INTERIM 11/18/09 5-48A...
  • Page 56 WIRING-PEDAL PLATFORM-To Serial Number (10*) SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86218810 23717 HARNESS, TWISTER PEDAL 86037770 CHARIOT INTERIM 11/18/09 5-48B...

  • Page 57: Wiring Diagram

    WIRING DIAGRAM DECK SOLUTION DECK LIFT SWITCH RBRUSH LBRUSH TRACTION ACTUATOR SOLENOID PUMP OPERATOR PLATFORM 86260490 PLATFORM DK-BLU PRV NO. 880212 SWITCH 4 PIN NOT USED DEUTSCH OPERATION PRESENT SWITCH 86239200 4 PIN PRV NO. 41539 DEUTSCH THROTTLE 6 PIN 6 PIN DEUTSCH DEUTSCH...

  • Page 58: Hose Diagram

    HOSE DIAGRAM DRAIN HOSE TANK CLEANING CHEMICAL SELECTOR VALVE SPRAY NOZZLES RESTRICTOR INJECTOR SOLENOID SCRUB DECK VALVE CHECK VALVE 100 MESH STAINER PUMP 86037770 CHARIOT INTERIM 02/27/07 5-50...

  • Page 59: Suggested Spare Parts

    SUGGESTED SPARE PARTS SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86002000 14717 BREAKER, 3 AMP 86251410 67506 RELAY, 15A 36V MINI 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86007190 72161 SWITCH KEY DPST 86007240 72190 SWITCH, SEALED PB ROUND...
  • Page 60 OPTIONS 86037770 CHARIOT INTERIM 02/27/07 5-52...

  • Page 61: Back-Up Alarm - Option

    BACK-UP ALARM - OPTION 5-53 86037770 CHARIOT INTERIM 02/27/07...
  • Page 62 BACK-UP ALARM - OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86071140 140817 BRKT, BACK UP ALARM 86231500 80882 BUZZER, PIEZO 6-28VCD 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86271840 57285 NUT, 5/16-18 HEX NYLOCK THN SS 86037770 CHARIOT INTERIM 02/27/07 5-54...

  • Page 63: Battery Cart - Option

    BATTERY CART - OPTION 86037770 CHARIOT INTERIM 09/17/09 5-55...
  • Page 64 BATTERY CART - OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86006930 70514 SCR, 5/16-18 X 1.00 BSHCS SS 86254290 730338 SPACER, 10D X .343ID, .5 LG 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86077010 41517 HOUSING, BATTERY CART 86010670 87029 WASHER, 5/16 FLAT SS...
  • Page 65 BATTERY CART - OPTION 5-57 86037770 CHARIOT INTERIM 02/27/07...
  • Page 66 BATTERY CART - OPTION SERIAL NO. PART NO. PART NO. DESCRIPTION NOTES: FROM 86078330 66478 PEDAL, BATTERY CART 86276070 70593 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86087800 730307 STIFFENER, PEDAL, BATTERY CART 86228840 09124 BEARING, FLANGED .314ID X .502OD 86259410...

  • Page 67: Seat - Option

    SEAT - OPTION 86037770 CHARIOT INTERIM 02/27/07 5-59...
  • Page 68 SEAT - OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86248390 730324 PAD, REAR REST 86082640 629995 PLATE, SEAT COVER 86276890 70752 SCR, 5/16-18 X 3/4 PTHMS SS 86279460 87164 WASHER, 1/2 SPLIT LOCK 86270710 01-000277 NUT, WING 3/8-16 86271930 57297 NUT, 3/8-16 HEX NYLOCK SS...
  • Page 69 WARNING LIGHTS - OPTION FRONT REAR 86037770 CHARIOT INTERIM 02/27/07 5-61...
  • Page 70 WARNING LIGHTS - OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86270990 57090 NUT, 10-32 HEX NYLOCK SS 86010650 87018 WASHER, #10 X 6/16 OD 86276820 70740 SCR, 10-32 X 1/2 PTHMS BLK 86071490 140871 BRKT, UPPER WARNING LIGHT 86270990 57090 NUT, 10-32 HEX NYLOCK SS...
  • Page 71 5-63 86037770 CHARIOT INTERIM 02/27/07 5-97...

  • Page 72: Serial Number

    MODEL: SERIAL # CI24, CIE24: 1000157501 CI24, CIE24: 1000168941 CI24, CIE24: 1000170494 CI24, CIE24: 1000157212 CI24, CIE24: 10060210000104 CI24, CIE24: 1000160355 CI24, CIE24: 1000154660 CI24, CIE24: 1000158030 CI24: 10060170000036, CIE24: 10060190000007 CI24: 10060170000036, CIE24: 10060190000007 5-64 86037770 CHARIOT INTERIM 04/20/08...
  • Page 73 NOTES: 86037880 CHARIOT EXTRACTOR 05/27/07 5-65...

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