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Windsor Chariot CV34 Operating Instructions Manual

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86347810-T
02/09/12
Operating instructions (ENG)
MODELS:
Read these instructions before using the machine.
iVacuum 34™
CV34
10125650
CV34X
10125790

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Summary of Contents for Windsor Chariot CV34

  • Page 1 iVacuum 34™ Operating instructions (ENG) MODELS: CV34 10125650 CV34X 10125790 Read these instructions before using the machine. 86347810-T 02/09/12...

  • Page 2: Warranty Registration

    Chariot® iVacuum 34™ brushes and vacuums debris from the floor and stores it in the debris tray and vacuum bags. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : www.windsorind.com/WarrantyRegistration.aspx...

  • Page 3: Table Of Contents

    Table of Contents Parts Machine Data/Overview ..... . 2 Brush Deck - Debris Tray ....38 Table of Contents .
  • Page 4 Parts 86347810 Chariot iVacuum...
  • Page 5 Brush Deck - Debris Tray NOTE : EXPOSED RAIL ORIENTATION 86347810 Chariot iVacuum 34...
  • Page 6 Brush Deck - Debris Tray SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86340850 CLIP, DEBRIS TRAY SPRING 86343160 SCR, M5X40, SHCS, ISO4762, SS 86342400 GASKET, DEBRIS TRAY, END 86350590 ASM, DEBRIS TRAY INLET 86342130 MOUNT, DEBRIS TRAY, 28” 86342120 TRAY, DEBRIS, 28”...

  • Page 7: Brush Deck Drive

    Brush Deck Drive 86347810 Chariot iVacuum 34...
  • Page 8 Brush Deck Drive SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86343870 HOUSING ASM, BRUSH DRIVE 86343860 BELT, TWIN 5MM GT2, 15W, 130T 86343850 PULLEY, 32T 5MM GT, 15W 86343840 PULLEY, 18T 5MM GT, 15W 86343830 PULLEY ASM, 22T 5MM GT, 15W 86339570 COVER, DRIVE HOUSING 86224660...
  • Page 9 Brush Deck A TORQUE 64 IN/LBS 86347810 Chariot iVacuum 34...

  • Page 10: Brush Deck

    Brush Deck SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86005740 NUT 5/16-18 SERRATED FLG 86346070 COUPLER, 2 JAW, 35MM 86344860 PLATE, COUNTERBALANCE 86172960 SCR,SET,M6X8,SH,ISO4029,SS 86343190 GASKET, 1/16THKX3/8WX2.17L 86010630 WASHER, 1/4 X 5/8 FLAT SS 86340590 BRUSH, VACUUM , 4"OD, 28"L 86348830 BRUSH, VACUUM, 4"...
  • Page 11 Brush Deck Linkage 86347810 Chariot iVacuum 34...
  • Page 12 Brush Deck Linkage SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86228980 BEARING FLANGED .377 ID X .502 OD X 1 LG 86254330 SPACER,.504 ID X .690 OD X .25 86345970 BRKT, LINKAGE MOUNT SUPPORT 86345960 BRACKET, LINKAGE MOUNT, LEFT 86345950 BRACKET, LINKAGE MOUNT, RIGHT 86351290...

  • Page 13: Brush Deck Mounting

    Brush Deck Mounting 86347810 Chariot iVacuum 34...
  • Page 14 Brush Deck Mounting SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86270830 NUT 5/16-18 HEX NYLOCK SS 86010670 WASHER 5/16 FLAT SS 86259420 WASHER, THRUST .51ID X 1 ODBRO 86341310 BRKT, BRUSH DECK PIVOT 86277130 SCREW 5/16-18X1.00 CARRIAGE SS 86228990 BEARING,FLNGD,.314ID X.502OD 86277130...
  • Page 15 Brush Deck Linkage Mounting SEE BRUSH DECK LIFT 86347810 Chariot iVacuum 34...
  • Page 16 Brush Deck Linkage Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86348720 BRACKET, CABLE MOUNT 86345980 BRACKET, SIDE PANEL SPRNG MNT 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 NUT, 5/16-18 HEX NYLOCK SS 86270330 FLATWASHER, 1/4 86270310 EYEBOLT, 1/4-20 X 1.5 86010670 WASHER, 5/16 X 3/4 SS 86005680...

  • Page 17: Brush Deck Lift

    Brush Deck Lift 86347810 Chariot iVacuum 34...
  • Page 18 Brush Deck Lift SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86238350 GRIP, 3/16 X 1.00 BLUE 86076610 HANDLE, SQUEEGEE LIFT 86257170 SWITCH, DPDT, SNAP ACTION 86250240 PLUNGER, SWITCH, OVERTRAVEL 86009560 PIN, CLEVIS 1/4 X .63 PLTD 86271660 NUT, 4-40 HEX NYLOCK 86007020 SCR, 5/16-18 X 1.25 HHCS SS NP 86346010...
  • Page 19 Bumper 10 7 7 10 9 86347810 Chariot iVacuum 34...
  • Page 20 Bumper SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86276890 SCR, 5/16-18X3/4 PTHMS SS 86007070 SCR, 5/16-18 X 1.00 PPHMS SS 86063230 BUMPER, LEFT 86063240 BUMPER, RIGHT 86071020 BRKT, FRONT BUMPER 86270830 NUT, 5/16-18 HEX NYLOCK SS 86010670 WASHER, 5/16 FLAT SS 86070730 BRKT, BUMPER MOUNT, SIDE 86197040...

  • Page 21: Control Panel

    Control Panel 86347810 Chariot iVacuum 34...
  • Page 22 Control Panel SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86273980 SCR, 10-32 X 3/4 PPHMS SS 86223740 SCR, 1/4-20 X .59 PPHMS SSC 86273820 SCR, 1/4-20 X 1.25 HHCS SS 86277480 SCR, 5/16-18 X 1/2 PTHMS SS 86008760 CONN, 175 DCA GRY W/O TERMS 86005810 NUT, 1/4-20 HEX NYLOCK SS 86070720...

  • Page 23: Control Panel Housing

    Control Panel Housing 86347810 Chariot iVacuum 34...
  • Page 24 Control Panel Housing SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86005810 NUT, 1/4-20 HEX NYLOCK SS 86290540 SCR, 10-32 X 1/2 TORX SS BLK NP 86277480 SCR, 5/16-18 X1/2 PTHMS SS 86070710 BRKT, LEFT CONSOLE MOUNT 86237900 GASKET, .125T X .25W X 23L 86062220 CONSOLE, BURNISHER 86070700...
  • Page 25 Decal 86347810 Chariot iVacuum 34...
  • Page 26 Decal SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86004970 LABEL, WINDSOR LOGO DOMED 86346620 LABEL, CHAR, IVAC 34, RIGHT 86244360 LABEL, PANEL R VAC 86244190 LABEL, PANEL BASIC LEFT 86243990 LABEL, COVER PANEL 86346610 LABEL, CHAR, IVAC 34 LEFT...
  • Page 27 Frame-lower 86347810 Chariot iVacuum 34...
  • Page 28 Frame-Lower SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86092510 FRAME, MAIN ASM 86088760 TRAY, SLIDE, LEFT 86270830 NUT, 5/16-18 HEX NYLOCK SS 86071430 BRKT, BRACE, RGT FRONT 86071120 BRKT, TIP BRACE, RIGHT, REAR 86010670 WASHER, 5/16 FLAT SS 86064300 PAD, TIPPING BAR 86070740 BRKT, LINKAGE, RIGHT...
  • Page 29 Frame-Upper 86347810 Chariot iVacuum 34...
  • Page 30 Frame-Upper SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86071360 BRKT, HORIZ ELECT, BURNISHER 86270830 NUT, 5/16-18 HEX NYLOCK SS 86010670 WASHER, 5/16 FLAT SS 86276070 SCR, 5/16 X 3/4 CARRIAGE SS 86078620 BRKT, VERTICAL SUPPORT 86091820 BRKT, SIDE CHANNEL R 86073500 BRKT, SIDE CHANNEL L 86277460...
  • Page 31 Hood 86347810 Chariot iVacuum 34...
  • Page 32 Hood SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86293630 LID, VACUUM 86076720 HINGE, LID 86273830 SCR, 1/4-20 X 1/2 HHCS SS NP 86226370 BUSH, BRZ FLG .25 X .38 X .38 86005810 NUT, 1/4-20 HEX NYLOCK SS 86076710 HINGE, TANK 86010630 WASHER, 1/4 ID X 5/8 OD SS 86006840...

  • Page 33: Pedal Platform

    Pedal Platform 86347810 Chariot iVacuum 34...
  • Page 34 Pedal Platform SERIAL PART NO. QTY DESCRIPTION NOTES NO.FROM 86233170 CLAMP, 3/8 NYLON UL/CSA 86264920 CABLE TIE, .19 X 7 UL/CSA 86222510 PEDAL, THROTTLE 86221850 LINK, THROTTLE 86136310 NUT, M5 HEX 86312820 BRACKET, POT, SPEED 86288720 NUT, M6 NYLOCK PLATED 86272040 NUT, M3.5 X 2.8 HEX 86223260...

  • Page 35: Pedal Platform Mounting

    Pedal Platform Mounting 86347810 Chariot iVacuum 34...
  • Page 36 Pedal Platform Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86279630 WASHER, .344ID X 1.13 OD X .09T PLT 86274690 SCR, 5/16-18 X 1.5 HHCS GR5PLT 86264920 CABLE TIE, 7" UL/CSA 86231070 BUMPER, 1 X 1.375 RUBBER 86010670 WASHER, 5/16 FLAT SS 86259430 M12 FLAT WASHER 86010770...

  • Page 37: Rear Cover

    Rear Cover 86347810 Chariot iVacuum 34...
  • Page 38 Rear Cover SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86324760 PLATE, COVER LATCH 86324640 HANDLE, CAM LATCH 86248280 PAD FLAT LEANING 86010630 WASHER 1/4 ID X 5/8 OD SS 86005810 NUT 1/4-20 HEX NYLOCK SS 86324650 PAWL, HANDLE 86010780 WASHER 1/4 SPLIT LOCK PLTD 86271940...

  • Page 39: Side Broom

    Side Broom SIDE BROOM ASM. 24 23 86347810 Chariot iVacuum 34...
  • Page 40 Side Broom SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86006560 SCR, 5/16-18 X 1 HHCS SS 86271840 NUT, 5/16 -18 HEX NYLOCK THIN SS 86062570 COVER, SIDE BROOM 86274350 SCR, 10-24 X 1/2 PHTC -F- 86068350 BRACKET, MOUNT, SIDE BRUSH 86259410 WASHER, THRUST .51 ID X 1 OD X .063 86277130...
  • Page 41 Steering 86347810 Chariot iVacuum 34...
  • Page 42 Steering SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86271610 NUT, 5/8-16 HEX NYLOCK THN 86234810 COVER, STEERING WHEEL 86259610 WHEEL, STEERING 40 SPLINE HUB 86224050 SHAFT, UPPER STEERING 86228790 BEARING, FLANGE .88ODX.75IDX.75 86091740 BRKT, UPPER STEERING 86270830 NUT, 5/16-18 HEX NYLOCK SS 86005610 NUT, 7/8 DIA PUSHLOCK 86219600...
  • Page 43 Vacuum TO VAC NOZZLE 86347810 Chariot iVacuum 34...
  • Page 44 Vacuum SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86273780 70015 SCR, 1/4-20 X 3/4 HHCS SS NP 86197220 87193 WASHER, 1/4 X 1.5 FENDER PLTD 86086740 730397 SCREEN, VAC INTAKE 86237960 35362 GASKET, VACUUM BOX LID 86075570 51460 COVER, VAC BOX 86272020 57313...
  • Page 45 Wheel-Front Drive-Gear GEAR REPLACEMENT KIT 86347810 Chariot iVacuum 34...
  • Page 46 Wheel-Front Drive-Gear SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86275190 SCR, 3/8-16 X 1.25 HHCS SS 86010790 WASHER, 3/8 SPLIT LOCK PLTD 86002830 CABLE TIE, .375 X 24.7 86006170 PIN, ROLL 1/8" X 3/4"L 86223980 SEALED BALL BRNG, 25MM X 52MM 86219420 HUB STEERING 86223480...
  • Page 47 Wheel-Front Drive Brake 86347810 Chariot iVacuum 34...
  • Page 48 Wheel-Front Brake SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86010790 WASHER, 3/8 SPLIT LOCK PLTD 86275190 SCR, 3/8-16 X 1.25 HHCS SS 86006170 PIN, ROLL 1/8" X 3/4"L SS 86005810 NUT, 1/4-20 HEX NYLOCK SS 86318830 SCR, M10 X 30 SHCS 86233410 CLAMP, 3/4 DIA CUSHION .406DIA 86005710...
  • Page 49 Wheel-Rear 86347810 Chariot iVacuum 34...
  • Page 50 Wheel-Rear SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86322590 WHEEL, 10X2.5 W/BRNGS, GRY, NT 86008710 RING, ¾" EXT SNAP H-D 86347810 Chariot iVacuum 34...
  • Page 51 Wiring-Batteries 86347810 Chariot iVacuum 34...
  • Page 52 Wiring-Batteries SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86260200 WIRE, 4X14.5BK 3/8 RING X 3/8 RING 86002510 CABLE ASM, BAT. JUMPER X 15” 86008920 BOOT, RUBBER TERM. ISOLATOR 86271910 NUT, 5/16-18 FLEXLOCK 86010670 WASHER, 5/16 FLAT SS 86264960 CABLE TIE, .375 X 43” 86260610 WIRE, 4X25RD CTERM X 3/8RING 86002570...

  • Page 53: Components

    Wiring-Components 86347810 Chariot iVacuum 34...
  • Page 54 Wiring-Components SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86010780 WASHER, 1/4 SPLIT LOCK PLTD 86273830 SCR, 1/4-20 X 1/2 HHCS SS NP 86255910 STANDOFF, 1/4-20 X 1.0 HEX INS 86005710 NUT, 1/4-20 HEX W/STAR WASHER 86010630 WASHER, 1/4 ID X 5/8 OD SS 86006850 SET SCR, 1/4-20 1.25L 86008920...
  • Page 55 Wiring-Control Panel 62/BLK 49/RED 63/BLK 61/RED 55/WHT-RED 2 BLK 1 WHT 54/RED 73/RED 74/RED 53/RED 3/LT BLU 28/RED 16/RED BAG FULL 42/GRN 41/YLW 17/RED 15/RED 43/GRN 40/YLW 13/RED 44/GRN 70/LT BLU 12/RED 71/ORG 69/BLK 64/RED 8/BRN 32/WHT 9/BRN 65/WHT 63/BLK 66/WHT 84/BLK INTERRUPT RELAY...
  • Page 56 Wiring-Control Panel SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86239230 HARNESS, CONTROL PANEL 86260540 WIRE, 4X13 RD C.TERM X 5/16RING 86010860 WIRE, 4X20 BL CTERM X5/16RING 86261210 DIODE ASM, 76008, 79008 86261250 DIODE ASM, FAST RECOVERY 86251490 RESISTOR ASM, 1/2 WATT 33 OHM 86311210 LIGHT ASM, INDICATOR, COD 86347810 Chariot iVacuum 34...
  • Page 57 Wiring-Drive Motor 1 WHT 2 BLK 2 BLK 1 WHT 2 BLK CONTROL PANEL HARNESS 86347810 Chariot iVacuum 34...
  • Page 58 Wiring-Drive Motor SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86239120 HARNESS, CHARIOT PROPEL 86347810 Chariot iVacuum 34...

  • Page 59: Chariot Ivacuum

    Wiring-Main Harness DIAGRAM A 24/BLK 12 1 23/ORG 16/RED 21/BLK 27/WHT-RED 31/WHT-BLK 58/WHT-ORG 87/BLK 86/WHT-YLW 67/WHT-GRN 60/WHT-GRN HEADLIGHT DIAGRAM B DIAGRAM C 20/BLK HORN 13/RED BRAKE 11/BLK 28/RED DRIVE SIDE MOTOR BROOM DIAGRAM D MOTOR 84/BLK 7/BRN BRUSH MOTOR 32/WHT 8/BRN DIAGRAM E 78/RED...
  • Page 60 Wiring-Main Harness SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86239170 HARNESS, BRAKE 86239240 HARNESS, LEVER SWITCH 86348450 HARNESS, CHARIOT I VAC, MAIN 86347810 Chariot iVacuum 34...
  • Page 61 Wiring-Pedal Platform 8 BLU 9 RED DIAGRAM A DIAGRAM B LT BLU 86347810 Chariot iVacuum 34...
  • Page 62 Wiring-Pedal Platform SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86315100 HARNESS, PEDAL 86347810 Chariot iVacuum 34...

  • Page 63: Wiring Diagram

    Wiring Diagram LIFT PLATFORM LEVER FRONT REAR BACK UP SWITCH HEAD WARNING SWITCH WARNING ALARM BRUSH LIGHT FULL BAG LIGHT VACUUM SIDE TRACTION MOTOR MOTOR BROOM SWITCH OPERATION PRESENT SWITCH 4 PIN DEUTSCH 6 PIN DEUTSCH FLASHER THROTTLE UNIT 4 PIN DEUTSCH 6 PIN 6 PIN...

  • Page 64: Circuit Breakers

    Suggested Spare Parts SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 86001910 BREAKER, 30A 50VDC CIRCUIT 86002000 BREAKER, 3 AMP 1681-090-300 86002010 BOOT, 3/8 CIRCUIT BREAKER 86232130 CAP, 2.75 ID X 1.0 L BLACK VINYL 86004860 KEY, SWITCH 86251410 RELAY, 15A 36V MINI 86007140 SWITCH, SPST 2-POSITION ROCKER 86007190 SWITCH, DPST KEY 86001740 BRAKE, 36 VDC W/CONNECTOR...

  • Page 65: Chariot Ivacuum

    Back-Up Alarm-Option 86347810 Chariot iVacuum 34...
  • Page 66 Back-Up Alarm-Option SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86071140 BRKT, BACK UP ALARM 86231500 BUZZER, PIEZO 6-28VCD 86276780 SCR, 5/16-18 X 3/4 HHCS SS 86271840 NUT, 5/16-18 HEX NYLOCK THIN 86347810 Chariot iVacuum 34...
  • Page 67 Battery Cart-Option 86347810 Chariot iVacuum 34...

  • Page 68: Bumper

    Battery Cart-Option SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86006930 SCR, 5/16-18 X 1.00 BSHCS SS 86254290 SPACER, 10D X .343ID, .5 LG 86270830 NUT, 5/16-18 HEX NYLOCK SS 86077010 HOUSING, BATTERY CART 86010670 WASHER, 5/16 FLAT SS 86228840 BEARING, FLANGED .314D X .502OD 86259410 WASHER, THRUST, .51 ID X 1 OD X .063...

  • Page 69: Vacuum

    Battery Cart-Option 86347810 Chariot iVacuum 34...

  • Page 70: Battery Cart-Option

    Battery Cart-Option SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86078330 PEDAL, BATTERY CART 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 NUT, 5/16-18 HEX NYLOCK SS 86087800 STIFFENER, PEDAL, BATTERY CART 86228840 BEARING, FLANGED .314ID X .502OD 86259410 WASHER, THRUST .51 ID X 1 OD X .063 86006560 SCR, 5/16-18 X 1 HHCS SS NP 86077140...

  • Page 71: Seat-Option

    Seat-Option 86347810 Chariot iVacuum 34...
  • Page 72 Seat-Option SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86248390 PAD, REAR REST 86082640 PLATE, SEAT COVER 86276890 SCR, 5/16-18 X 3/4 PTHMS SS 86279460 WASHER, 1/2 SPLIT LOCK PLTD 86270710 NUT, WING 3/8-16 86271930 NUT, 3/8-16 HEX NYLOCK SS 86278910 WASHER, 3/8 ID X 7/8 OD SS 86070830...

  • Page 73: Warning Light-Option

    Warning Light-Option FRONT REAR 86347810 Chariot iVacuum 34...
  • Page 74 Warning Light-Option SERIAL PART NO. QTY DESCRIPTION NOTES: NO.FROM 86270990 NUT, 10-32 HEX NYLOCK SS 86010650 WASHER, #10 X 9/16 OD 86276820 SCR, 10-32 X 1/2 PTHMS BLK NP 86071490 BRKT, UPPER WARNING LIGHT 86270990 NUT, 10-32 HEX NYLOCK SS 86246200 LED AMBER LIGHT, 12V 86071500...

  • Page 75: Serial Numbers

    Serial Numbers REF. MODEL: SERIAL # 10125650000020, 10125790000001 10125650000038, 10125790000001 86347810 Chariot iVacuum 34...

This manual is also suitable for:

Chariot 10125790Chariot 10125650Chariot cv34x

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