Windsor NW Operating Instructions Manual

Wide area vacuum

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Wide Area Vacuum
86011370-AA
04/04/13
Operating instructions (ENG)
MODELS:
Read these instructions before using the machine.
NW
10125330
NWIFE
10125340
NUWAV UA
10125360

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Summary of Contents for Windsor NW

  • Page 1 Wide Area Vacuum Operating instructions (ENG) MODELS: 10125330 NWIFE 10125340 NUWAV UA 10125360 Read these instructions before using the machine. 86011370-AA 04/04/13...
  • Page 2: Machine Data Log/Overview

    Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.
  • Page 3: Table Of Contents

    Table of Contents Parts Machine Data Log/Overview....2 Overview ....... . 2 Brush Deck .
  • Page 4: How To Use This Manual

    The MAINTENANCE section contains preventive correct repair parts. maintenance to keep the machine and its compo- Parts may be ordered from authorized Windsor nents in good working condition. They are listed in dealers. When placing an order for parts, the...
  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. This machine is for dry use only. Use only as described in this manual.
  • Page 6 Safety IMPORTANTES MESURES DE SÉCURITÉ L'utilisation d'un appareil électrique demande certaines précautions: LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL) Pour réduire les risques d'incendie, de choc électrique ou de blessure: N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie. N'utiliser cette machine que comme décrit dans le présent manuel.
  • Page 7: Hazard Intensity Level

    Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. 86011370 NUWAVE...
  • Page 8 LORS DE L'ENTRETIEN DE LA MACHINE : Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homo- loguées.
  • Page 9: Grounding Instructions

    Safety GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL Improper connection of the equipment-grounding USE ONLY. conductor can result in a risk of electric shock. Check with a qualified electrician or service ELECTRICAL: person if you are in doubt as to whether the outlet The amp, hertz, and voltage are listed on the data is properly grounded.
  • Page 10: Safety Label Location

    Safety SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.
  • Page 11: Operations

    Operations Technical Specifications ITEM DIMENSION/CAPACITY Rated Amperage (120V) 15 AMPS Rated Amperage (230V) 7.5 AMPS Brush Motor 0.5 HP (373 W) Bag Capacity 792 in³ (13 L) Brush Two 25.5 in. (647mm) by 4 in. (10 mm) diameter Brush Speed (120 V) 1550 RPM Brush Speed (230 V) 1350 RPM...
  • Page 12: Controls & Componets

    Operation Controls & Componets 1. Main handle Adjust for operator comfort and storage 2. Handle Adjustment Lever Adjusts for operator comfort and storage. 3. Vac on/off switch. Turns on and off vac motor. 4. Brush Motor Circuit Breaker Protects brush motor from overheating. 5.
  • Page 13 Operation 7. Intake Filter Filters intake air for extend vacuum motor life. 8. Filter Bag Cover Raises to allow access to filter bag and vacuum motors. 9. Filter Bag Basket Locates filter bag for maximum fill efficiency and easy changing. 10.
  • Page 14: Set Up

    Operations Set Up 1. Take machine out of storage position by lowering onto all four wheels. 2. Adjust handle to comfortable position at waist level by opening adjustment lever on left side of machine and moving handle. Lock back into position by closing adjustment lever.
  • Page 15: How It Operates

    Operations Cleaning Route How It Operates This machine is a portable, easy to use wide area vacuum designed for use indoors, in a commercial or light industrial environment. When operating as a carpet vacuum, soil is lifted from the carpet surface by two counter-rotating brushes and carried into a removable bag by the vacuum motors.
  • Page 16: Maintenance

    Maintenance Components 1. Primary Drive Belt 8. Drive Housing Cover Plate 2. Brush Motor Assembly 9. Secondary Timing Belt 3. Belt Guard 10. Drive Housing 4. Brush Deck Assembly 11. Belt Tensioning Nut 5. Vacuum Hose 12. Belt Tensioning Bracket 6.
  • Page 17: Brush Deck

    Maintenance NOTE: The following service items should be 3. The brush assembly and end cap should drop performed by an authorized service facility or autho- down. Then pull the brush down far enough to rized service personnel. All parts referred to in these clear the bottom of the housing.
  • Page 18: Belt Replacement

    Maintenance Belt Replacement 4. Remove brush motor assembly by loosening the The primary drive belt and secondary belt should be (4) mounting bolts. replaced if they are damaged or broken. To determine if a belt is damaged or broken, there will be 5.
  • Page 19 Maintenance Secondary Belt Replacement The secondary belt can be accessed from the under 7. Loosen nut on the belt tensioning bracket and side of the machine. remove damaged/broken belt. Install new secondary belt in the same configuration. 1. Unplug power cord. 8.
  • Page 20: Remove Vac Motor And Filters

    Maintenance Remove Vac Motor And Filters Vacuum Motor Carbon Brushes Replacement 1. Unplug power cord. 2. Open cover. Carbon Brushes 3. Remove (6) screws from vacuum motor retaining plate. 4. Remove (8) screws from vac motor brackets, (4) each bracket. 5.
  • Page 21: Daily Maintenance

    Maintenance Daily Maintenance 1. Unplug power cord. 2. Shake down the contents of the bag daily. 3. Check power cord for damaged or frayed insula- tion. 4. Check for and remove any lint or debris around brush and brush housing. Regular/periodic Maintenance 1.
  • Page 22: Service Schedule

    Maintenance Service Schedule MAINTENANCE DAILY WEEKLY MONTHLY QUARTERLY Check bag and replace if necessary Check filters and replace if necessary Check hoses for wear, blockages, or damage Inspect base for clogs Check vac nozzle for clogs; remove clogs with fingers (if appropriate) Check major gaskets for leakage Check brush-should be clean with no lint or strings attached...
  • Page 23: Parts

    Parts PARTS 86011370 NUWAVE...
  • Page 24: Brush Deck

    Brush Deck 86011370 NUWAVE...
  • Page 25 Brush Deck SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86293390 SCR, M5 X .8 X 15 SHCS GR 10.9 BLK 86137300 WASHER, M8 FLAT DIN125A PLT 86173350 WASHER, M5, FLAT, ISO7089, SS 86290110 NOZZLE, VACUUM, DECK 86218140 GASKET, VAC NOZZLE 86270830 NUT, 5/16-18 HEX NYLOCK SS 86010670...
  • Page 26: Brush Motor

    Brush Motor 86011370 NUWAVE...
  • Page 27 Brush Motor SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86216750 CLAMP, WORM GEAR 40-64MM 86293380 SCR, 5/16-18 X 3/4, CARR GR 10.9 WITH 86222120 MOTOR, 115V, 0.5HP, INDUCTION CAPACITORS 86222150 MOTOR, 230V, .5HP, INDUCTION 86012580 BRACKET, CAPACITOR, MOTOR MNT 86010630 WASHER, 1/4 ID X 5/8 OD SS 86173340...
  • Page 28: Control Panel

    Control Panel 86011370 NUWAVE...
  • Page 29 Control Panel SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86172640 NUT, M8, NYLOCK, ISO7040, SST 86173300 WASHER, M8, FLAT ISO7089, SST 86224730 SPRING, COMP, 12MM OD X 12.7MM 86215410 BOOT, CIRCUIT BREAKER MP/MB 86348660 SWITCH, 2 POSN, BRUSH 230V ONLY 86007130 SWITCH DPDT 2-POSITION ROCKER 120V ONLY...
  • Page 30: Cover

    Cover 86011370 NUWAVE...
  • Page 31 Cover SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86217470 COVER, ACCESSORY PORT 86218300 GASKET, ACCESSORY PORT COVER 86173330 WASHER, M5, FLAT, ISO7093, SS 86293360 SCR, M5X12 GR 8.8, PLT 86293390 SCR, M5X15 SHCS, GR 10.9 BLK 86173350 WASHER, M5, FLAT, ISO7089, SS 86008650 COTTER, 1/4"...
  • Page 32: Decal

    Decal 86011370 NUWAVE...
  • Page 33 Decal SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86221460 LABEL, CONTROL PANEL VACUUM 86221530 LABEL, NUWAVE RT 86221540 LABEL, NUWAVE LT 86004970 LABEL, WINDSOR LOGO DOMED 86012590 LABEL, BRUSH INSTALLATION 86011370 NUWAVE...
  • Page 34: Frame

    Frame 86011370 NUWAVE...
  • Page 35 Frame SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86274860 SCR. M8X20 HHMS 86137310 WASHER, M8 SPLIT LOCK 86137280 WASHER, M8 FLAT DIN125A PLT 86295660 WELDMENT, HANDLE BRACE 86295780 M8X40 HHCS GR 8.8 PLT 86226050 WHEEL, 9.75" X 1.5” 86225730 WASHER, M6 (20.5 ODX1.6T) PLT 86173310 WASHER, SPRING LK, M6, DIN127B, SST...
  • Page 36: Handle

    Handle 86011370 NUWAVE...
  • Page 37 Handle SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86218970 HOOK, CORD, CONSOLE 86298140 CONSOLE, TRIMMED, BLU 86218600 HANDLE, MAIN, MOLDED GRIP 86293400 SCR, M5X12 SHCS GR 10.9 PLT 86215630 BRACKET, LEVER, CONSOLE 86224540 SPACER, 8.5 ID X 45L 86218190 GASKET, CONSOLE, TUBE 86218720 HANDLE, EXTRUSION, LEFT...
  • Page 38: Housing

    Housing 86011370 NUWAVE...
  • Page 39 Housing SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86222230 NET, CARGO, MOLDED 86292430 CLIP, TREE, FASTENER 86297590 SCR, M8X25 FHCS, BLK 86218940 HINGE, BODY 86291240 RAIL, GLIDE, EXTRUDED 86215900 BRKT, BODY/HINGE MOUNT 86137280 WASHER, M8 FLAT DIN125A PLT 86137310 WASHER, M8 SPLIT LOCK 86274860 SCR,M8X20 HHMS...
  • Page 40: Vacuum

    Vacuum 86011370 NUWAVE...
  • Page 41 Vacuum SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86225510 VAC MOTOR, 120V 5.7 1ST TF 120V ONLY 86225520 VAC MOTOR, 230V 5.7 1ST TF 230V ONLY 86218310 GASKET, 5.50OD X 3.85ID X .06 86223070 PLATE, MOUNT, VAC MOTOR 86293430 SCR, M6X16 HHMS GR 10.9 PLT 86173310 WASHER, SPRING LK, M6, DIN127B, SST...
  • Page 42: Wiring Diagram - 120V

    Wiring Diagram - 120V ACCESSORY PORT SWITCH POWER CORD 25 F 150 F VACUUM SWITCH BRUSH MOTOR MOTOR SWITCH CIRCUIT BREAKER MOTOR CIRCUIT BREAKER CIRCUIT BREAKER INDICATOR LIGHT MACHINE LEVER BRACKET CONTROL PANEL 86011370 NUWAVE...
  • Page 43 Wiring Diagram - 120V SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86266900 WIRE, 5" BLK/14 76029 X 76029 86268400 WIRE, 3" BLK/14 76029 X 76050 86218860 HARNESS, MAIN VACUUM 86267290 WIRE, 14" GRN/18 76008 X 76011 86268210 WIRE, 15" GRN/18 76008 X 76008 86218850 HARNESS, SWITCH VACUUM 86295540...
  • Page 44: Wiring Diagram - 230V

    Wiring Diagram - 230V 86011370 NUWAVE...
  • Page 45 Wiring Diagram - 230V SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86266900 WIRE, 5" BLK/14 76029 X 76029 86268400 WIRE, 3" BLK/14 76029 X 76050 86218860 HARNESS, MAIN, VACUUM 86267290 WIRE, 14" GRN.18 76008 X 76011 86268210 WIRE, 15" GRN/18 76008 X 76008 86218850 HARNESS, SWITCH VACUUM 86295540...
  • Page 46: Suggested Spare Parts

    Suggested Spare Parts SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 86216120 BRUSH, 25.5 X 4.0 OD, FRONT 86216110 BRUSH, 25.5 X 4.0 OD, REAR 86215310 BELT, TIMING, 5MM X 15MM X 575 86291380 BELT, 290J6, MICRO-V 86215670 BREAKER, 8A VDE CIRCUIT 120V ONLY 86215710 BREAKER, 5A VDE CIRCUIT...
  • Page 47 Notes: 86011370 NUWAVE...
  • Page 48: Holster - Optional

    Holster - Optional 86011370 NUWAVE...
  • Page 49 Holster - Optional SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86308710 ASSY, HOSE 86141550 EXTENSION TUBE 86305100 WIRE FORM, HOLSTER 86276850 SCR, #10 X 5/8 PPHST HI LO BLK 86011370 NUWAVE...
  • Page 50: Serial Numbers

    Serial Numbers REF. NO. MODEL: SERIAL # 86011370 NUWAVE...

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