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Related Manuals for Officezone RHIN-O-TUFF OD 4000
Summary of Contents for Officezone RHIN-O-TUFF OD 4000
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Page 2: Od 4000 Punch
OD 4000 W/BINDING MODULES OD 4000 PUNCH OD 4000 PUNCH WITH COMB OPENER “-.’ O D 4000 PUNCH WITH WIRE CLOSER OD 4000 PUNCH WITH WIRE CLOSER AND COIL INSERTER OD 3500 W/BINDING MODULES OD 3500 COMBO BINDING STATION WITH OD 3500 COMBO BINDING STATION WITH COMB OPENER AND COIL INSERTER W/RE CLOSER AND COIL INSERTER... - Page 3 OD 4000 PUNCH and OD 3500 COMBO BINDING STATION Setup & Operator Manual Issue 2 April, 99 Performance Design Inc. The Office Duty (OD 4000) electric punch, shown on opposite page, has been designed to punch most any job that may pass through your office. No matter what type of binding you need to carry out, the OD 4000 can punch the job.
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Page 4: Table Of Contents
Table of Contents OD 4000 PUNCH Topic: Page Number: 1) Important safety notices 2) Placing your machine in the proper location 3) Providing power to the machine 4) Die installation + Removing punch pins + Die maintenance 5) Setting the paper guide 6) Punching paper 7) Removing paper waste 8) Paper jam (Reverse knob) -
Page 5: Topic
Page Number: Topic: 12) Attaching the Versa Switch to OD 4000 Setup Illustrations Diagram 1 Punch Punch Diagram 2 Punch Diagram 3 Diagram 4 Coil inserter Diagram 5a Coil inserter Diagram 5b Coil inserter Diagram 5c Coil inserter Diagram 5d Coil inserter Diagram 5e Coil inserter Diagram 6 Wire closer... -
Page 6: Placing Your Machine In The Proper Location
2) Placing your machine in the proper location: Place the machine on a hard level surface placing the foot pedal on the floor in front of the machine. Set aside some room for the books that have to be punched and also some room for the books that had already been punched. -
Page 7: Die Maintenance
enough so the punch pin can be removed. Pull the pin straight up through the die retainer. Reinstall the die using die installation procedure. + Die maintenance: Die maintenance can be performed with the die installed in the machine. To perform the die maintenance, loosen the safety screw (4) on the top front cover and raise it up so it stays open. -
Page 8: Punching Paper
Comb dies are the only kind to have an adjustable backstop. These are specia/ order dies and are not standard. To change the position of the hole placement (margin) to the back edge of the sheet, first install the die into the OD 4000. Pull on the black handle, which is part of the die. - Page 9 Diagram 3...
- Page 10 Only qualified personal should attempt to work on this equipment. There is not much to go wrong with the OD 4000 punch. Most of the problems are due to setup error. There are two fuses located at the rear of the punch that can be replaced by the customer.
- Page 11 @,25@ SIIO Die list: This is a list of the most common dies manufactured by < Performance Design. Special dies are available. T o 1 R o u n d Askyourdealerfor 2 more information. Drawings ,3333 0,172 scale. 3 To 1 Round ,250 0.172 To 7 R o u n d...
- Page 12 6MM Round 4,250 ~ 3 H o l e X 5/16 Drawings are to...
- Page 13 Drawings are to scale. , 2 5 0 Sq - . 5 0 0 - S q u a r e 7 t .3333 i- ,156 S q u a r e...
- Page 14 Coil Inserter Module 1) Installation Instructions: Diagram 4 Procedure to attach the coil inserter onto the OD 4000 punch Unplug the main power cord from the OD 4000. Loosen the safety screw and open the top cover on the OD 4000. Align the two threaded studs (1) that protrude from the coil inserter option into the two holes located on the right side of the OD 4000.
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Page 15: Setup Instructions
Setup Instructions: Diagram 5a, 5b, 5c, 5d & 5e Determine the correct size coil. Use a coil that is at least 3/32" (2.5mm) larger than the book thickness for coil sizes up to 3/4" (2Omm). After 3/4”, use a coil size of at least 1/8" over the book size. -
Page 16: E) Adjusting The Paper Stop
Diagram 5a Adjusting the paper stop. Place the book on the top cover of the punch with the right side of the book against the paper stop bracket. Adjust the paper stop (6) so the holes of the book hang over the edge of the front cover on the OD 4000 punch. -
Page 17: G) Forward / Off / Reverse Switch
Forward /off / reverse switch The forward I off I reverse (8) switch has three positions. The center position of this switch is the off position and should be placed in this position when not using the machine. Press the left side (forward) of the switch and the coil will rotate into the book. -
Page 18: I) Drive Wheel Stop Screw
Drive wheel stop screw, The drive wheel stop screw (12) will prevent the wheel from pressing to hard on the mandrel. it is very important not to have too much pressure on the mandrel when inserting the larger coils. If the leading edge of the coil stops on a miss-aligned sheet, the coil wants to tie itself into a knot between the book and the end of the mandrel. - Page 19 Diagram 5e Only qualified personal should attempt to work on this equipment. There is very little that can go wrong with the Coil Inserter Module. Most of the problems are due to setup error. There is one fuse located at the rear of the inserter that can be replaced by the customer.
- Page 20 (120 volt AC) NOTE: The motor is protected by a thermal overload located in the motor. It will reset automatically after the motor cools. This product has earned the UL Listing Mark and the UL Listing Mark for Canada. El 79574 The Cl 3000 has been tested with a duty cycle of 4 seconds on, 15 seconds off with a rest period of 2 minutes after 30 seconds of run time.
- Page 21 Wire Closer Module 10) installation Instructions: Diagram 6 Procedure to attach the wire closer onto the OD 4000 punch Unplug the main power cord from the OD 4000 punch. Place the closer module on the backside of the OD 4000 punch so the closer adjustment knobs are facing the front of the punch and are pointing up.
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Page 22: Setup Instructions
Setup Instructions: Diagram 7a, 7b, 7c & 7d a) Determine the correct wire size. Use the table below to determine the correct wire size for the book thickness. You can insert more sheets into the wire, but it may affect the appearance of your book. -
Page 23: C) Setting The Closing Bar Height
Diagram 7a c) Setting the closing bar height. The closing bar is adjustable on each end allowing the operator to achieve a perfect close at each end of the book. Pull the handle on the closer all the way down and adjust both knobs (3) so the top edge (4) of the closing bar lines up with the line (5) next to the wire size you want to close. -
Page 24: D) Closing The Book
Diagram 7c Closing the book Place the book so the open end of the wire is firmly pressed against the back plate (6) inside the closing machine. The narrow loop (7) should be on the top of the book while pushing the book against the back plate. Hold the book with your left hand as you pull the handle (8) down with your right hand. - Page 25 Comb Opener Module 11) Installation Instructions: Diagram 8 Procedure for attaching the comb opener onto the OD 4000 punch. + Unplug the main power cord from the OD 4000 punch. + Place the comb opener module on the backside of the OD 4000 punch so the narrow section of the comb opener is facing the front of the OD 4000 punch.
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Page 26: A) Determine The Correct Comb Size
a) Determine the correct comb size. Use the table below to determine the correct comb size for the book thickness. You can insert more sheets into the comb, but it may affect the appearance of your book. Covers are not included with the number of sheets column. -
Page 27: D) Placing The Book Onto The Comb
d) Placing the book onto the comb. Place the holes of the book on the fingers of the comb. A slight rotating of the book will help guide the holes onto the comb. Return the opener handle to close the comb into the book. The binding process is now complete. e) Margin setting The margin on a standard comb die is fixed at 3/32”. - Page 28 Diagram 9 12) Attaching the Versa Switch to OD 4000: Diagram 9 The versa switch replaces the foot pedal and paper stop. By pushing the paper against this switch, it positions the paper in the correct location so the holes are centered in the sheet and also activates the punch.