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Samsung SGH-X510 Service Manual

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GSM TELEPHONE
SGH-X510
GSM TELEPHONE
CONTENTS
1. Safety Precautions
2. Specification
3. Product Function
4. Array course control
5. Exploded View and Parts list
6. MAIN Electrical Parts List
7. Block Diagrams
8. PCB Diagrams
9. Flow Chart of Troubleshooting
10. Reference data

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Summary of Contents for Samsung SGH-X510

  • Page 1 GSM TELEPHONE SGH-X510 GSM TELEPHONE CONTENTS 1. Safety Precautions 2. Specification 3. Product Function 4. Array course control 5. Exploded View and Parts list 6. MAIN Electrical Parts List 7. Block Diagrams 8. PCB Diagrams 9. Flow Chart of Troubleshooting...

  • Page 2: Table Of Contents

    Contents 1. Safety Precautions 1-1. Repair Precaution ......................1-1 1-2. ESD(Electrostatically Sensitive Devices) Precaution ..........1-2 2. Specification 2-1. GSM General Specification ..................2-1 2-2. GSM TX power Level ....................2-2 3. Product Function 4. Array course control 4-1. Downloading Binary Files ..................4-2 4-2. Pre-requsite for Downloading ................4-2 4-3.
  • Page 3 Contents 9. Flow Chart of Troubleshooting 9-1. Baseband ......................9-1 9-1-1. Power ON .....................9-1 9-1-2. Initial ......................9-4 9-1-3. SIM Part ......................9-6 9-1-4. Microphone Part ...................9-7 9-1-5. Speaker Part_1(MP3, SPEAKER PHONE) ..........9-8 9-1-6. Speaker Part_2(RECEIVER) ..............9-10 9-1-7. Charging Part .....................9-11 9-2. RF ........................9-13 9-2-1.

  • Page 4: Safety Precautions

    ● Don't use as you pleases after change other material than replacement registered on SEC System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 5: Esd(Electrostatically Sensitive Devices) Precaution

    ● You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 6: Specification

    2. Specification 2-1. GSM General Specification G SM900 EG SM 900 DCS1 800 PCS190 0 Pha se 1 Phase 2 Phase 1 Freq. Band[MHz] 890~915 880~915 1710~1785 1850~1910 Uplink/Downlink 935~960 925~960 1805~1880 1930~1990 ARFCN range 1~124 0~124 & 975~1023 512~885 512~810 Tx/Rx spacing 45 MHz...

  • Page 7: Gsm Tx Power Class

    Speclflcation 2-2. GSM Tx Power Class TX Power TX Power TX Power GSM900 DCS1800 PCS1900 control level control level control level 33±2 dBm 30±3 dBm 30±3 dBm 31±2 dBm 28±3 dBm 28±3 dBm 29±2 dBm 26±3 dBm 26±3 dBm 27±2 dBm 24±3 dBm 24±3 dBm 25±2 dBm...

  • Page 8: Product Function

    - Speed dial - Network services - Send SMS or MMS messages - Voicemail - Broadcast, Push, SOS message - Web browser - Camera - IrDA SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 9: Array Course Control

    4. Array course control Test Jig (GH80-03307A) Test Cable (GH39-00127A) RF Test Cable (GH39-00283A) SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 10: Downloading Binary Files

    •Swift Model firmware is composed of 2 files –*.s3 : Main source code binary. 4-2. Prerequisite •Downloader program(Optiflash.exe) •X510 Moblie Phone •Data Cable •Binary Files SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 11: S/W Downloader Program

    -> “Settings” -> “Generic” -> “Specify hardware platform”. Choose hardware platform for the downloader file setting. Set the everything else as the default values which are shown below SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 12 OptiFlash will use to communicate with the phone. However, Optiflash will use a slower speed if either the PC’s or the phone’s serial hardware is incapable of handling the selected speed. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 13 Set the directory path and choose the latest S/W binary, for example "gsmstack.s3", for the downloader binary setting. And Check "Reserved Memory Regions" - 0x00008000 - 0x0001ffff SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 14 8. Confirm the downloaded version name by key-string( *#1234# Memory reset will be done by pressing the following key-strings. Full Reset : “ *2767*3855# ” will reboot the phone automatically. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 15: Exploded View And Parts List

    5-1. Cellular phone Exploded View QFU01 QFR01 QLC01 QIF01 QSP01 QLC03 QMO01 QCA01 QKP01 QMP01 QME01 QFL01 QAN05 QCR12 QAN02 QSC01 QMW02 QRF03 QRE01 QVO01 QRF01 QBA01 QCR12 QBA00 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 16: Cellular Phone Parts List

    　 ASSY KEY-VOLUME GH98-01510A QFR01 　 ASSY CASE-FRONT GH98-01864A 　 QIF01 PMO-COVER IF GH72-33320A QRE01 　 ASSY CASE-REAR GH98-01867A 　 QRF03 PMO-COVER EARJACK V2 GH72-30586H SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 17 MPR-TAPE GASKET PCB 1 GH74-26353A MPR-TAPE GASKET PCB 2 GH74-26354A MPR-TAPE GASKET PCB 3 GH74-26355A MPR-SPONGE INTENNA GH74-27227A MPR-INSU TAPE GH74-27268A MPR-INSU TAPE GH74-27589A MPR-TAPE WIRE GH74-27590A SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 18: Disassembly

    ※ caution 1) Pay attention not to damage PAB & Front 1) During disconnecting the LCD connector, pay attention not to tear the FPCB. locker. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 19 ※ caution 1) Be care of Shooting out damage and scratch 1) Be care of Shooting out damage and scratch not to occur. not to occur. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 20 1) Hold FOLDER UPPER as a picture below with two hand grapping. ※ caution 1) Be care of harmful of locker wehn disjoint 1) UPPER disjointed view. Upper case. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 21 1) Be are of touching FPCB with the bottom side 2) Remove LCD CON TO CON of FOLDER LOWER. ※ caution 2) Remove LCD module with Camera. 1) Be care of damage in Connector. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 22: Assembly

    Assemble LCD panel as a PIC3 using reference RIB in the bottomside. d. Fix the SPK/MOT wire to the tape on the LCD module. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 23 Let the LCD assy' on the Lower Case. ※ caution a. Be care of SPEAKER/MOTOR power line a. Lock the CAM connetor as a pic1. arrangement. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 24 Remove LCD CON TO CON ※ caution ※ caution a. Be care of damege on the SCREW COVER. a. Be care of damage in Connector. 5-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 25 Lock a LCD CONNECTOR to PBA same locatio with reference RIB on the front ※ caution assy. a. Be care of damage on CONNECTOR PIN. 5-11 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 26 REAR Case assembing order. a. Be care of Shooting out damage and scratch ※ caution a. Be care of damage on LOCKER. not to occur. 5-12 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 27: Lcd Kit

    C .The PCB & LCD should be fixed at guide rib in the lower part of the LCD and assembled like fig.3 D. Like fig.4 after attached both faces TAPE, you should attach SPEAKER & MOTOR WIRE. 5-13 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 28 Exploded View and Parts List <fig.5> <fig.6> A. Attach the insulation tape like fig.5 B. Unite the CON TO CON FPCB like fig.6 5-14 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 29: Main Electrical Parts List

    U101 IC-POWER AMP 1203-003304 UCP301 IC-POWER SUPERVISOR 1203-003663 U102 IC-BATTERY 1204-001811 U302 IC-MELODY 1205-002683 U100 IC-TRANSCEIVER 1209-001219 U203 IC-SENSOR 1405-001082 V101 VARISTOR 1405-001082 V102 VARISTOR SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 30 R-CHIP 2007-000148 R306 R-CHIP 2007-000148 R313 R-CHIP 2007-000148 R327 R-CHIP 2007-000148 R329 R-CHIP 2007-000157 R106 R-CHIP 2007-000157 R122 R-CHIP 2007-000157 R204 R-CHIP 2007-000157 R325 R-CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 31 R-CHIP 2007-001119 R304 R-CHIP 2007-001119 R321 R-CHIP 2007-001284 R211 R-CHIP 2007-001284 R230 R-CHIP 2007-001290 R214 R-CHIP 2007-001290 R226 R-CHIP 2007-001290 R302 R-CHIP 2007-001292 R220 R-CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 32 R-CHIP 2007-008419 R130 R-CHIP 2007-008419 R131 R-CHIP 2007-008419 R132 R-CHIP 2007-008419 R133 R-CHIP 2007-008419 R134 R-CHIP 2007-008486 R135 R-CHIP 2007-008486 R136 R-CHIP 2007-008486 R137 R-CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 33 C-CER,CHIP 2203-000438 C346 C-CER,CHIP 2203-000654 C337 C-CER,CHIP 2203-000679 C216 C-CER,CHIP 2203-000812 C307 C-CER,CHIP 2203-000812 C344 C-CER,CHIP 2203-000812 C352 C-CER,CHIP 2203-000812 C353 C-CER,CHIP 2203-000940 C328 C-CER,CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 34 C-CER,CHIP 2203-005736 C118 C-CER,CHIP 2203-005736 C128 C-CER,CHIP 2203-005777 C101 C-CER,CHIP 2203-005777 C107 C-CER,CHIP 2203-005777 C112 C-CER,CHIP 2203-005819 C311 C-CER,CHIP 2203-005819 C312 C-CER,CHIP 2203-005819 C314 C-CER,CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 35 C-CER,CHIP 2203-006318 C116 C-CER,CHIP 2203-006318 C119 C-CER,CHIP 2203-006324 C309 C-CER,CHIP 2203-006377 C162 C-CER,CHIP 2203-006423 C120 C-CER,CHIP 2203-006423 C122 C-CER,CHIP 2203-006423 C124 C-CER,CHIP 2203-006423 C125 C-CER,CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 36 C-CER,CHIP 2203-006556 C160 C-CER,CHIP 2203-006562 C146 C-CER,CHIP 2203-006562 C161 C-CER,CHIP 2203-006562 C163 C-CER,CHIP 2203-006562 C310 C-CER,CHIP 2203-006562 C318 C-CER,CHIP 2203-006562 C321 C-CER,CHIP 2203-006562 C326 C-CER,CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 37 2904-001592 F101 FILTER-SAW 2904-001599 F102 FILTER-SAW 2904-001600 F103 FILTER-SAW 3301-001659 L302 BEAD-SMD 3301-001729 L201 BEAD-SMD 3301-001729 L301 BEAD-SMD 3404-001152 SWITCH-TACT 3404-001152 SWITCH-TACT 3705-001358 RFS101 CONNECTOR-COAXIAL SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 38 4302-001130 BAT300 BATTERY-LI(2ND) GH09-00036A UCP201 IC MICOM-SGHX480 GH13-00036A U301 IC ASIC-SGHX670 GH30-00313A MIC301 MICROPHONE-ASSY-SGHX510 GH71-06338A ANT100 NPR-BRACKET ANT CONTACT GH71-06338A ANT101 NPR-BRACKET ANT CONTACT 6-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 39: Block Diagrams

    7. Block Diagrams SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 40: Pcb Diagrams

    TP_UPPER_B YTE TP_CSROM TP_INTRQ OSC200 UME200 SIM300 TA201 D101 U102 TA306 V307 V306 BTC104 ZD102 ZD101 MIC301 TA102 IFC101 TP105 TP102 TP101 TP100 TP103 U104 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 41 PCB Diagrams U304 V213 LED206 LED210 LEFT RIGHT V205 LED209 LED211 DOWN SEND CLEAR LED205 LED201 V209 LED213 V202 V207 LED207 LED208 V212 LED214 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 42: Flow Chart Of Troubleshooting

    Flow Chart of Troubleshooting 1. Baseband 9-1-1. Power ON 'Power ON' does not work check the current consumption Download again >= 100mA Check the Voltage of the Battery Charge the battery >= 3.3V Check "Power Check the pin C311, On with jig C312, C313, C314 is Download again box"...
  • Page 43 Flow Chart of Troubleshooting VRTC_3V VSIM K12 VSIM VRTC H11 LED2_DRV G12 VCCB_2.9V VRF_2.9V VCCD_1.8V LED1_DRV G13 KEY_BL1 VCCA_2.9V VCCD_2.9V RING_DRV F13 VIB_DRV F15 R301 VLDO_7 C12 VLDO_6 A14 VL5S_B VL5S_A D10 VLDO_5 B10 VL4S_B B11 BAND_SEL2 VL4S_A A12 BAND_SEL1 VLDO_4 B12 VLDO_3 A13 VLDO_2 J12...

  • Page 44: Initial

    Flow Chart of Troubleshooting 9-1-2. Initial Initial Failure check the pin RSTB Check U201 of UCP201 is LOW? Check check the pin CKI of UCP201 is 13Mhz? R101, C105 Check the clock signal check at pin #3 of OSC101 OSC101 Freq=26Mhz? Check the pin #9 of U100 is HIGH and pin #11, #13 is...
  • Page 45 Flow Chart of Troubleshooting VCCD_2.9V VRF_2.9V C100 GSM_PAM_IN C102 DPCS_PAM_IN R100 RF_EN C103 CLK13M_TR R101 C105 C106 CLK13M_MC 8 XOUT RFIPP PCS_LNA_IN_P RTX_IP C109 RFIPN CLK13M_YMU PCS_LNA_IN_N R102 RTX_IN 6 BIN RFIDP DCS_LNA_IN_P RTX_QP U100 RFIDN DCS_LNA_IN_N RTX_QN RFIEP GSM_LNA_IN_P SERDAT SDIO RFIEN...

  • Page 46: Sim Part

    Flow Chart of Troubleshooting 9-1-3. Sim Part "Insert SIM" is displayed on the LCD Check the UCP301 The voltage is 2.8V at the pin#1 of SIM300 Is there any signal pin Check the UCP201 & UCP301 #2,3,4 of SIM300? Check the SIM Card SIM300 1 VCC VSIM...

  • Page 47: Microphone Part

    Flow Chart of Troubleshooting 9-1-4.Microphone Part * Call with Sim before testing. MicroPhone does not work Check the soldered status Resolder microphone of microphone Check the reference Check voltage on mic path C359,R328,R332,C360,R327R329,C351,C35 R321 ≒ 2.0V 5,R326,C358,TA206,R321,C357 Is microphone OK? Check UCP301 VCCA_2.9V...
  • Page 48 Flow Chart of Troubleshooting...

  • Page 49: Speaker Part_2(Receiver)

    Flow Chart of Troubleshooting 9-1-5. Speaker Part There is no sound from speaker Check the connection status reconnect HEA101 of LCD connector HEA101 Are there any signal at the Replace the speaker module speaker pad on LCD PCB? Check R323, R322 of U303. Check UCP301 Voltage is ≥...

  • Page 50: Lcd Backlight

    Flow Chart of Troubleshooting 9-1-6. LCD backlight Backlight does not work Backlight ON "TIME" Select backlight "15 sec" mode mode in the menu? Check conecting between Check FPCB PBA and LCD conector Check the U103 on the LCD PCB...
  • Page 51 Flow Chart of Troubleshooting 9-2. RF 9-2-1. GSM Rx CONTINOUS RX ON RF INPUT : 62CH AMP : -50dbm Normal condition Check ANT, L101, C110, C108, L105 catch the channel ? Check U101 Resolder or change pi n 12 ≥ -65 RFS101, C112,L102,L103,L104 dbm ? Check U101...
  • Page 52 Flow Chart of Troubleshooting 9-11...

  • Page 53: Dcs Rx

    Flow Chart of Troubleshooting 9-2-2. DCS Rx CONTINOUS RX ON RF INPUT : 698CH AMP : -50dbm Normal condition Check ANT, L101, C110, C108, L105 catch the channel ? Check U101 Resolder or change pi n 12 ≥ -65 RFS101, C112,L102,L103,L104 dbm ? Check U101 Resolder or change...
  • Page 54 Flow Chart of Troubleshooting 9-13...

  • Page 55: Pcs Rx

    Flow Chart of Troubleshooting 9-2-3. PCS Rx CONTINOUS RX ON RF INPUT : 660CH AMP : -50dbm Normal condition Check ANT, L101, C110, C108, L105 catch the channel ? Check U101 Resolder or change pi n 12 ≥ -65 RFS101, C112,L102,L103,L104 dbm ? Check U101 Resolder or change...
  • Page 56 Flow Chart of Troubleshooting 9-15...
  • Page 57 Flow Chart of Troubleshooting RFS101 F101 C101 GSM_LNA_IN_N L100 C104 C107 GSM_LNA_IN_P L102 L103 L104 F102 C111 C112 C113 DCS_LNA_IN_N L106 C114 C115 DCS_LNA_IN_P F103 C116 PCS_LNA_IN_N L107 C118 C119 PCS_LNA_IN_P U101 9-16...
  • Page 58 Flow Chart of Troubleshooting 9-2-4. GSM Tx CONTINUS TX ON CONDITION TX POWER DAC : 554 CODE Check U100 Check and Check U100 APPLIED pin 15 : about change pin 6 : 2.8V ? CH : 62ch 2~3 dbm? UCP201,UCP301 RBW : 100KHz VBW : 100KHz SPAN : 10MHz...

  • Page 59: Pcs Tx

    Flow Chart of Troubleshooting 9-2-5. DCS/PCS Tx CONTINUS TX ON CONDITION TX POWER DAC : 560 CODE Check U102 Check U100 APPLIED pin 16 : about Check and change pin 6 : 2.8V ? CH : 698CH(DCS), 660CH(PCS) 2~3 dbm? UCP201,UCP301 RBW : 100KHz VBW : 100KHz...

  • Page 60: Reference Data

    PS : Pilot Symbol QPSK: Quadrature Phase Shift Keying RS : Reed-Solomon SI : Service Information TDM : Time Division Multiplexing TS : Transport Stream 10-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 61 ⓒ This Service Manual is a property of Samsung Electronics Co.,Ltd. Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. 2006. 10. Rev.1.0...

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