Page 1 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storageand retrieval system or translation in whole or part is not permitted withoutwritten authorization from Ford Motor Company. Copyright 1997 Ford Motor Company...
Page 2: Introduction
If possible, you should avoid full use of the brakes for the first 1 600 km (1 000 miles). INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation.
Page 3 Light Truck Body Builders Advisory Service 1–800–635–5560. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance...
Page 4: Instrumentation
Instrumentation Instrument cluster (pg. 6) Gearshift (includes Auxiliary power overdrive button) point* (pg. 27) (pg. 20) P R N D 2 1 ACCEL COAST Headlamp control (pg. 13) Speed control* (pg. 22) Driver side air bag Turn signal and (pg. 46) wiper/washer control (pg.
Page 5 Climate control systems (pg. 14) FAN HI VENT NORM COOL WARM FM 1 VOL-PUSH ON FM 1 BASS TREB FADE SEEK DOLBY 8 NR SCAN TAPE TUNE SIDE 1-2 Electronic sound system; refer to Audio Guide (pg. 20) Instrumentation Passenger side air bag (pg.
Page 6 Instrumentation WARNING LIGHTS AND CHIMES 50 60 0 0 0 0 0 0 km/h 0 0 0 0 SERVICE BRAKE ENGINE SOON Brake system warning Momentarily illuminates when the ignition is turned to the position ON BRAKE and the engine is off. Also illuminates when the parking brake is engaged.
Page 7 The Service Engine Soon indicator light illuminates when the ignition is first turned to the ON position to check the bulb. If it comes on after the engine is started, one of the engine’s emission control systems may be malfunctioning. The light may illuminate without a driveability concern being noted.
Page 8 (TCIL). The TCIL may flash steadily if a malfunction is detected. If the TCIL is flashing, contact your Ford dealer as soon as possible. If this condition persists, damage to the transmission could occur. Safety belt...
Page 9 High beams Illuminates when the high beam headlamps are turned on. Oil pressure/Engine coolant This light will come on when the key is in the ON position and the: engine coolant temperature is very high engine oil pressure is low The light serves as a notice that a system needs your attention and to check the engine coolant temperature gauge and the engine oil pressure gauge.
Page 10 Instrumentation GAUGES 50 60 0 0 0 0 0 0 km/h 0 0 0 0 Speedometer Indicates the current vehicle speed. 50 60 0 0 0 0 0 0 km/h 0 0 0 0 Fuel gauge Displays approximately how much fuel is in the fuel tank (when the key is in the ON position).
Page 11 Engine coolant temperature gauge Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area (the area between the “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine immediately and let the engine cool.
Page 12 Instrumentation Battery voltage gauge This gauge shows the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated), have the vehicle’s electrical system checked as soon as possible. Odometer Registers the total kilometers (miles) of the vehicle.
Page 13: Controls And Features
HEADLAMP CONTROL Pull the headlamp control toward you to the first position to turn on the parking lamps, tail lamps, license plate lamps and marker lamps. Pull the headlamp control toward you to the outer position to turn on the headlamps (in addition to the previous lamps).
Page 14 Controls and features Flash to pass Pull toward you to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel. Rotate clockwise/counterclockwise when it is in the on position. Rotate fully counterclockwise to turn on the courtesy and cargo lamps.
Page 15 Fan speed control Controls the volume of air circulated in the vehicle. Temperature control knob Controls the temperature of the airflow inside the vehicle. On heater-only systems, the air cannot be cooled below the outside temperature. Mode selector control Controls the direction of the airflow to the inside of the vehicle.
Page 16 Controls and features Operating tips In humid weather, select your windshield from fogging. After a few minutes, select any desired position. To prevent humidity buildup inside the vehicle, don’t drive with the climate control system in the OFF position. Don’t put objects under the front seat that will interfere with the airflow to the back seats.
Page 17 Fan speed control Controls the volume of air circulated in the vehicle. Temperature control knob Controls the temperature of the airflow inside the vehicle. Mode selector control Controls the direction of the airflow to the inside of the vehicle. The air conditioning compressor will operate in all modes except VENT and FLR.
Page 18 Controls and features Under normal conditions, your vehicle’s climate control system should be left in any position other than MAX A/C or OFF when the vehicle is parked. This allows the vehicle to “breathe” through the outside air inlet duct. MAX A/C-Uses recirculated air to cool the vehicle.
Page 19 To prevent humidity buildup inside the vehicle, don’t drive with the climate control system in the OFF position. Don’t put objects under the front seat that will interfere with the airflow to the back seats. Remove any snow, ice or leaves from the air intake area (at the bottom of the windshield).
Page 20 Controls and features To control the auxiliary fan with this control, the rear fan switch on the front control unit must be in the rear control position. The auxiliary unit does not provide for mixing of hot and cold air. Adjustment of temperature in the rear may be accomplished by increasing or decreasing the rear fan speed.
Page 21 POSITIONS OF THE IGNITION 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. 3. OFF, shuts off the engine and all accessories without locking the steering wheel.
Page 22 Controls and features SPEED CONTROL (IF EQUIPPED) To turn speed control on Press ON. Vehicle speed cannot be controlled until the vehicle is traveling at or above 48 km/h (30 mph). Do not use the speed control in heavy traffic or on roads that are winding, slippery, or unpaved.
Page 23 To set a speed Press SET ACC/SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph). If you drive up or down a steep hill, your vehicle speed may vary momentarily slower or faster than the set speed.
Page 24 Controls and features You can accelerate with the accelerator pedal at any time during speed control usage. Releasing the accelerator pedal will return your vehicle to the previously programmed set speed. To set a lower set speed Press and hold CST/COAST. Release the control when the desired speed is reached or Press and release CST/COAST.
Page 25 To disengage speed control Depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed. To return to a previously set speed Press RES/RSM/RESUME. For RES/RSM/RESUME to operate, the vehicle speed must be faster than 48 km/h (30 mph).
Page 26 Controls and features TILT STEERING (IF EQUIPPED) Pull the tilt steering control toward you to move the steering wheel up or down. Hold the control while adjusting the wheel to the desired position, then release the control. Never adjust the steering wheel when the vehicle is moving. WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high...
Page 27 Controls and features Push the control on the end of the stalk to activate washer. Push and hold for a longer wash cycle. OVERDRIVE CONTROL Activating overdrive (Overdrive) is the normal drive position for the best fuel economy. The overdrive function allows automatic upshifts to second, third and fourth gear.
Page 28 Controls and features INTERIOR LAMPS Cargo and dome lamps Rear cargo lamps equipped with an ON/OFF/DOOR control will light when: the doors are closed and the switch is in the ON position. the switch is in the DOOR position and any door is open. the switch is in the DOOR position and the front door handle is lifted.
Page 29 POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows. Press the top portion of the rocker switch to close. Press the bottom portion of the rocker switch to open. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors.
Page 30 Controls and features POWER SIDE VIEW MIRRORS (IF EQUIPPED) To adjust your mirrors: 1. Select to adjust the left mirror or to adjust the right mirror. 2. Move the control in the direction you wish to tilt the mirror. 3. Return to the center position to lock mirrors in place. REMOTE ENTRY SYSTEM (IF EQUIPPED) The remote entry system allows you to lock or unlock all vehicle doors without a key.
Page 31 Locking the doors Press this control to lock all doors. To confirm all doors are closed and locked, press the control a second time within five seconds. The doors will lock again, the horn will chirp and the lamps will flash. Sounding a panic alarm Press this control to activate the alarm.
Page 32 Controls and features structures around the vehicle other vehicles parked next to the vehicle To replace the batteries: 1. Twist a thin coin between the two halves of the transmitter near the key ring. DO NOT TAKE THE FRONT PART OF THE TRANSMITTER APART.
Page 33 Illuminated entry The interior lamps illuminate when the remote entry system is used to unlock the door(s) or sound the personal alarm. The system automatically turns off after 25 seconds or when the ignition is turned to the START or ACC position. The dome lamp switch (if equipped) must not be set to the OFF position for the illuminated entry system to operate.
Page 34: Seating And Safety Restraints
Seating and safety restraints SEATING Front seats Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page 35 Adjusting the front power seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page 36 Seating and safety restraints Using the manual lumbar support Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness. Rear bench seat To remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward.
Page 37 Stow the tongue end of the detachable anchor. 2. Lift and rotate the LH/RH seat latch handles rearward. 3. Lift the LH/RH latch rod hook ends out of the locking holes in the front strikers. 4. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers.
Page 38 Seating and safety restraints Quick release captains chair To remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward. Stow the tongue end of the detachable anchor.
Page 39 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. To install the seats: Check to see that the seat and seatback is latched securely in position.
Page 40 Seating and safety restraints Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver, should always wear their safety belts.
Page 41 2. To unfasten, push the red release button and remove the tongue from the buckle. The front and rear outboard safety restraints in the vehicle are combination lap and shoulder belts. The front and rear seat passenger outboard safety belts have two types of locking modes described below: Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode, allowing free shoulder belt length adjustment to your movements and locking in...
Page 42 Seating and safety restraints How to use the automatic locking mode Buckle the combination lap and shoulder belt. Grasp the shoulder portion and pull downward until the entire belt is extracted. Allow the belt to retract. As the belt retracts, you will hear a clicking sound.
Page 43 The safety belt buckle pretensioner is a device which removes excess webbing from the safety belt system. The safety belt buckle pretensioner uses the same crash sensor system as the air bag supplemental restraint system (SRS). When the safety belt buckle pretensioner deploys, the buckle moves downward, pulling excess webbing from the lap and shoulder safety belt.
Page 44 Seating and safety restraints Insert the tongue into the correct buckle. To lengthen the belt, turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle. To tighten the belt, pull the loose end of the belt through the tongue until it fits snugly across the hips.
Page 45 (if equipped), shoulder belt height adjusters (if equipped), child safety seat tether bracket assemblies (if equipped), and attaching hardware, should be inspected after a collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.
Page 46 Seating and safety restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) P R N D 2 1 Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed to: work with the safety belt to protect the driver and right front passenger.
Page 47 Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln-Mercury dealer. Children and air bags...
Page 48 Seating and safety restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder (to lubricate the bag) or sodium compounds (e.g., baking soda) that result from the combustion process that inflates the air bag.
Page 49 section in the Instrumentation chapter. Routine maintenance of the air bag is not required. A difficulty with the system is indicated by one or more of the following: The readiness light will either flash or stay lit. The readiness light will not illuminate immediately after ignition is turned on.
Page 50 Forward facing convertible safety seats can be used in the center of the three-passenger second row bench seat only if a top tether strap is used. Ford recommends placing forward-facing safety seats in the second row and using safety seats with top tether straps for added protection.
Page 51 Put the safety belt in the automatic locking mode. Refer to Automatic locking mode. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage.
Page 52 Seating and safety restraints 1. Position the child safety seat in a seat with a combination lap and shoulder belt. Air bag can kill or injure a child in a child seat. If you must use a forward-facing child seat in the front seat, move seat all the way back.
Page 53 Seating and safety restraints 4. Insert the belt tongue into the proper buckle for that seating position until you hear and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is...
Page 54 Seating and safety restraints 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. 10.
Page 55 Seating and safety restraints Front passenger seating position The front passenger seating position does not require any tether hardware. The tether can be attached directly to the rear of the front seat. 1. Position the child safety seat on the front right-hand passenger seat. 2.
Page 56 Seating and safety restraints 4. Grasp the tether strap and position it to the seat pedestal as shown. 5. Rotate the tether strap as shown. 6. Clip the tether strap to the seat pedestal as shown. Do not clip the tether strap to the seat pedestal as shown.
Page 57 Seating and safety restraints If the tether strap is clipped incorrectly (as shown) the child safety seat may not be retained properly in the event of a collision. 7. Rotate the tether strap clip as shown. 8. Adjust the front right-hand passenger seat to the full rearward position.
Page 58 Seating and safety restraints including instructions, may be obtained at no charge from any Ford dealer. Second row bucket seats (at rear of lower seat frame) 3–passenger bench seat (on rear rail of seat cushion frame)
Page 59: Starting
PREPARING TO START YOUR VEHICLE Engine starting is controlled by the ignition system. This system meets all Canadian Interference-Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the accelerator before or during starting.
Page 60 Starting 2. Make sure the headlamps and vehicle accessories are off. 3. Make sure the parking brake is set. 4. Make sure the gearshift is in P (Park). 5. Turn the key to 4 (ON) without turning the key to 5 (START). DOOR AJAR BRAKE...
Page 61 Make sure the corresponding lights illuminate briefly. If a light fails to illuminate, have the vehicle serviced. If the driver’s safety belt is fastened, the light ( STARTING THE ENGINE 1. Turn the key to 5 (START) without pressing the accelerator pedal and release as soon as the engine starts.
Page 62 Starting Guarding against exhaust fumes Although odorless and colorless, carbon monoxide is present in exhaust fumes. Take precautions to avoid its dangerous effects. If you ever smell exhaust fumes of any kind inside your vehicle, have your dealer inspect and fix your vehicle immediately. Do not drive if you smell exhaust fumes.
Page 63: Driving
Driving BRAKES Your brakes are self-adjusting. Refer to the “Service Guide” for scheduled maintenance. Occasional brake noise is normal and often does not indicate a performance concern with the vehicle’s brake system. In normal operation, automotive brake systems may emit occasional or intermittent squeal or groan noises when the brakes are applied.
Page 64 Driving light will remain on and your vehicle should be serviced as soon as possible. Normal braking is still effective unless the BRAKE warning lamp is also illuminated. Using ABS In an emergency or when maximum efficiency from the ABS is required, apply continuous full force on the brake.
Page 65 The parking brake is not designed to stop a moving vehicle. However, if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency. Since the parking brake applies only the rear brakes, the vehicle’s stopping distance will increase greatly and the handling of your vehicle will be adversely affected.
Page 66 Driving If your vehicle gets stuck in mud or snow it may be rocked out by shifting from forward and reverse gears in a steady pattern. Press lightly on the accelerator in each gear. Do not rock the vehicle for more than a few minutes. The transmission and tires may be damaged or the engine may overheat.
Page 67 (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four. (Overdrive) can be deactivated by pressing the Transmission Control Switch (TCS) on the end of the gearshift lever. The transmission control indicator light (TCIL) (the word OFF) on the end of the gearshift lever will illuminate.
Page 68 Driving 1 (First) Use 1 (Low) to provide maximum engine braking on steep downgrades. Upshifts can be made by shifting to 2 (Second) or to (Overdrive). Selecting 1 (Low) at higher speeds causes the transmission to shift to a lower gear, and will shift to 1 (Low) after vehicle decelerates to the proper speed.
Page 69 Maximum Trailer Weight : maximum weight of a trailer the loaded vehicle (including passengers and cargo) is permitted to tow. It is determined by subtracting the weight of the loaded trailer towing vehicle from the GCWR for the towing vehicle. Trailer Weight Range : Specified weight range that the trailer must fall within that ranges from zero to the maximum trailer weight rating.
Page 70 Driving DRIVING THROUGH WATER Do not drive quickly through standing water, especially if the depth is unknown. Traction or brake capability may be limited and if the ignition system gets wet, your engine may stall. Water may also enter your engine’s air intake and severely damage your engine.
Page 71 GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Engine axle ratio 4.2L 3.73 5.4L 3.73 4.2L 4.09 5.4L 3.73 5.4L 3.55 5.4L 4.10 6.8L 3.73 6.8L 4.10 7.3L 3.55 (Diesel) 7.3L 4.10 (Diesel) 5.4L 3.55 5.4L 4.10 6.8L 3.73 6.8L 4.10 7.3L 3.55 (Diesel)
Page 72 Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Engine axle ratio 4.6L 3.55 5.4L 3.55 Club Wagon Regular E-350 (12 passenger) 5.4L 3.55 5.4L 4.10 6.8L 3.73 6.8L 4.10 7.3L 3.55 (Diesel) 7.3L 4.10 (Diesel) Club Wagon Super E-350 (15 passenger) 5.4L 3.55 5.4L...
Page 73 GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Engine axle ratio E-350 Commercial Cutaway (single rear wheel) 7.3L 4.10 (Diesel) E-350 Commercial Cutaway (dual rear wheel) 5.4L 4.10 6.8L 4.10 7.3L 4.10 (Diesel) 6.8L 4.63 7.3L 4.63 (Diesel) E-250/350 Stripped Chassis (single rear wheel) 4.2L 4.09 5.4L...
Page 74 Driving Your vehicle’s load capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. Distribute the load so that only 10 to 15% of the total is on the tongue. Tie down the load so that it does not shift and change the weight on the hitch.
Page 75 The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Trailer lamps Trailer lamps are required on most towed vehicles. Make sure your trailer lamps conform to local and Federal regulations. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps.
Page 76 Driving Trailer towing tips Practice turning, stopping and backing up in an area before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will clear curbs and other obstacles.
Page 77: Hazard Lights Control
HAZARD LIGHTS CONTROL Use only in an emergency to warn traffic of vehicle breakdown, approaching danger, etc. The hazard flashers can be operated when the ignition is off. The hazard lights control is located on top of the steering column. Depress hazard lights control to activate all hazard flashers simultaneously.
Page 78 Roadside emergencies Except commercial stripped chassis vehicles Commercial stripped chassis vehicles...
Page 79 FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within the fuse. Check the appropriate fuses before replacing any electrical components. Always replace a fuse with one that has the specified amperage rating.
Page 80 Roadside emergencies To remove a fuse use the fuse puller tool provided on the fuse panel cover. The fuses are coded as follows. Fuse/Relay Fuse Amp Location Rating RABS/4WABS Module Brake Warning Diode/Resistor, Instrument Cluster, Warning Chime, 4WABS Relay, Warning Indicators Main Light Switch, RKE Module, Radio Power Locks w/RKE, Illuminated Entry, Warning Chime, Modified Vehicle, Power...
Page 81 Fuse/Relay Fuse Amp Location Rating — — Roadside emergencies Description Shift Interlock, Speed Control, DRL Module Multi-Function Switch, Turn Signals Radio Capacitor(s), Ignition Coil, PCM Diode, PCM Power Relay, Fuel Heater, Glow Plug Relay (Diesel) Wiper Control Module, Windshield Wiper Motor Main Light Switch, (External Lamps) Multi-Function Switch (Flash-to-pass)
Page 82: Power Distribution Box
Roadside emergencies Fuse/Relay Fuse Amp Location Rating — — — — — — — 20A C.B. — *Either fuse 21 or circuit breaker 43 will be present for power windows. Power distribution box The power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads.
Page 83 The high-current fuses are coded as follows. Fuse/Relay Fuse Amp Location Rating — — — — Roadside emergencies Description Not Used Not Used Not Used PCM Keep Alive Memory, Instrument Cluster Right Trailer Turn Signal Left Trailer Turn Signal Not Used I/P Fuses 5, 11, 23, 38, 4, 10, 16, 22, 28 PCM Power Relay, Engine Compartment Fuse Auxiliary Battery Relay, Engine Compartment...
Page 84 Roadside emergencies Fuse/Relay Fuse Amp Location Rating — — — — — Relays Relays are located in the power distribution box and should be replaced by qualified technicians. Description Trailer Running Lamps Relay, Trailer Backup Lamps Relay Main Light Switch RKE Module, Auxiliary Blower Motor Relay Fuel Pump Relay, IDM (Diesel) I/P Fuses 40, 41...
Page 85 Roadside emergencies CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily. Instead, gradually decrease your speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. Spare tire information The spare tire for your vehicle is stowed under the rear of your vehicle (except cutaway and stripped chassis models).
Page 86 Roadside emergencies 3. Raise the tire by turning the wrench or handle clockwise. Continue until the lift mechanism “clicks.” 4. Check that the tire is tightly seated under the vehicle by pushing against the tire. Retighten as necessary. 5. Replace the access cover, anti-theft bracket and thumb screw.
Page 87 5. Block the wheel that is diagonally opposite the tire you are changing. On E-Super Duty vehicles, the parking brake is on the transmission. Therefore, the vehicle will not be prevented from moving when a rear wheel is lifted, even if the parking brake is applied.
Page 88 Roadside emergencies Replacing the tire 1. Assemble the jack handle sections together and lock into jack. Use the jack handle to slide the jack under the vehicle. To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire.
Page 89 E-Super Duty Front axle jacking points: All models Place the jack under the pin on the front axle. 3. Turn the jack handle clockwise until the wheel is completely off the ground. 4. Remove the lug nuts with the lug nut wrench. 5.
Page 90 Roadside emergencies 5 lug wheel 8 lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven.
Page 91 E-250, E-350 and E-Super Duty * Torque specifications are for nut and bolt threads free of dirt and rust. Do not use oil or grease on threads. Use only Ford recommended replacement fasteners. JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes.
Page 92 Roadside emergencies Connecting the jumper cables 1. Position the vehicles so that they do not touch one another. 2. Switch off the engine. Switch off any unnecessary electrical equipment. 3. Connect the positive ( +) terminal of the discharged battery (1) to the positive ( +) terminal of the booster battery (2).
Page 93 Jump starting 1. Start the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the vehicle with the discharged battery. 3. Once the engine has been started, run both vehicles for a further three minutes before disconnecting the leads. Removing the jumper cables 1.
Page 94 When calling for a tow truck, tell the operator what kind of vehicle you have. A towing manual is available from Ford Motor Company for all authorized tow truck operators. Have your tow truck driver refer to this manual for proper hook-up and towing procedures for your vehicle.
Page 95: Maintenance And Care
SERVICE RECOMMENDATIONS To help you service your vehicle: We highlight do-it-yourself items in the engine compartment for easy location. We provide a “Service Guide” which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide necessary parts and service.
Page 96 Maintenance and care Working with the engine on 1. Set the parking brake and ensure the gearshift is securely latched in P (Park). 2. Block the wheels to prevent the vehicle from moving unexpectedly. Do not start your engine with the air cleaner removed and do not remove it while the engine is running.
Page 97 Maintenance and care 1. Windshield washer fluid reservoir 2. Engine oil filler 3. Automatic transmission fluid dipstick 4. Air filter assembly 5. Engine oil dipstick 6. Power steering fluid reservoir 7. Brake fluid reservoir 8. Engine coolant recovery reservoir 9. Battery ENGINE OIL Checking the engine oil Check the engine oil each time you fuel your vehicle.
Page 98 Maintenance and care 4.6L V8 engine 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. If the oil level is between the MIN and MAX marks the oil level is acceptable. DO NOT ADD OIL. If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range.
Page 99 Change your engine oil and filter according to the appropriate schedule listed in the “Service Guide”. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, startup engine noises or knock may be experienced.
Page 100 Maintenance and care Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, startup engine noises or knock may be experienced.
Page 101 WINDSHIELD WASHER FLUID Checking and adding washer fluid Check the washer fluid whenever you stop for fuel. The reservoir is highlighted with a If the level is low, add enough fluid to fill the reservoir. In very cold weather, do not fill the reservoir all the way.
Page 102 Motorcraft CXC-8–B) or an equivalent premium engine coolant that meets Ford specification ESE-M97B44–A. Ford Premium Engine Coolant is an optimized formula that will protect all metals and rubber elastomers used in Ford cooling systems for four years or 80,000 km (50,000 miles).
Page 103 Ford-approved processes. Not all coolant recycling processes produce coolant which meets Ford specification ESE-M97B44–A, and use of such coolant may harm engine and cooling system components. Always dispose of used automotive fluids in a responsible manner.
Page 104 Maintenance and care How fail-safe cooling works If the engine overheats, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this occurs, the engine coolant temperature gauge will move into the red area, the illuminate.
Page 105 Maintenance and care CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid at least twice a year. If adding fluid is necessary, use only MERCON ATF. 1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge will be near the center of the NORMAL band).
Page 106 Maintenance and care TRANSMISSION FLUID Checking and adding automatic transmission fluid Follow the scheduled service intervals outlined in the “Service Guide”. Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and/or dipstick handle and also in the Lubricant specifications section in the Capacities and specifications chapter.
Page 107 Maintenance and care 2. With the parking brake engaged P R N D 2 1 and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 3.
Page 108 Maintenance and care BATTERY Your vehicle may be equipped with a Superstart maintenance-free battery. If the original equipment battery needs replacing, it may be replaced with a low-maintenance battery. The low-maintenance battery normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check your battery electrolyte level, at least...
Page 109 3. The relearning process will automatically complete as you drive the vehicle. If you do not allow the engine to relearn its idle, the idle quality of your vehicle may be adversely affected until the idle is eventually relearned. If the battery has been disconnected or a new battery has been installed, the clock and the preset radio stations must be reset once the battery is reconnected.
Page 110 Maintenance and care Gasoline engines Disconnect: 1. Disconnect the primary battery ground cable. 2. Disconnect the auxiliary battery frame ground. Remove the ground bolt. Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1.
Page 111 2. Reconnect the primary battery ground cable. Diesel engines Disconnect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Disconnect the secondary positive cable from the primary battery terminal. 2. Wrap the secondary positive cable with a non-conductive material to insulate.
Page 112 Maintenance and care 3. Disconnect the primary battery ground cable. 4. Disconnect the primary battery positive cable. Connect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Reconnect the primary battery positive cable.
Page 113 Maintenance and care WINDSHIELD WIPER BLADES Check the wiper blades at least twice a year or when they seem less effective. Substances such as tree sap and some hot wax treatments used by commercial car washes reduce the effectiveness of wiper blades. Checking the wiper blades If the wiper blades do not wipe properly, clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild...
Page 114 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 115 Temperature A B C The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure.
Page 116 Maintenance and care Four tire rotation Five tire rotation...
Page 117 Replacing the tires Replace the tires when the wear band is visible through the tire treads. Failure to follow these precautions may adversely affect the handling of the vehicle and make it easier to lose control and roll over. Tires that are larger or smaller than your vehicle’s original tires may also affect the accuracy of your speedometer.
Page 118 Maintenance and care Do not use tire chains on aluminum wheels. Chains may chip the wheels. Remove the tire chains when they are no longer needed. Do not use tire chains on dry roads. The suspension insulation and bumpers will help prevent vehicle damage.
Page 119 Fuels can also be harmful if absorbed through the skin. If fuel is splashed on the skin, promptly remove contaminated clothing and wash skin thoroughly with soap and water. If fuel is splashed in the eyes, remove contact lenses, flush with water for 15 minutes and seek medical attention.
Page 120 It should not be necessary to add any aftermarket products to your fuel tank if you continue to use a high-quality fuel. Cleaner air Ford approves the use of gasolines to improve air quality, including reformulated gasolines that contain oxygenates up to 10% ethanol or 15% MTBE.
Page 121 If other than Ford, Motorcraft or Ford authorized parts are used for maintenance replacements or for service of components affecting emission control such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 122 Maintenance and care Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working.
Page 123 Turn signals Backup lamps License plate lamp Do not remove lamp bulbs unless they will be replaced immediately. If a bulb is removed for an extended period of time, contaminants may enter the lamp housings and affect performance. Replacing headlamp bulbs (aerodynamic) Handle a halogen headlamp bulb carefully and keep out of children’s reach.
Page 124 Maintenance and care 6. Remove the bulb retaining ring by rotating it counterclockwise (when viewed from the rear) about an eighth of a turn to free it from the bulb socket, and by sliding the ring off the plastic base. Keep the ring because it will be used again to retain the new bulb.
Page 125 3. The headlamp beams are pointed substantially away from a slightly down and to the right position. CLEANING AND CARING FOR YOUR VEHICLE Refer to the “Customer Assistance Guide” for a list of Ford-approved cleaners, polishes and waxes. Maintenance and care...
Page 126 Repairing paint chips Minor scratches or paint damage from road debris may be repaired with touch-up paint, repair foil or aerosol paint spray from the Ford accessory line. Observe the application instructions on the products. Remove particles such as bird droppings, tree sap, insect remains, tar spots, road salt and industrial fallout immediately.
Page 127 Cleaning the engine Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal. When washing: Take care when using a power washer to clean the engine. The high pressure fluid could penetrate the sealed parts and cause damage. Do not spray with cold water to avoid cracking the engine block or other engine components.
Page 128 Maintenance and care Cleaning the exterior lamps Wash with the same detergent as the exterior of your vehicle. Use glass cleaner or tar remover if necessary. To avoid scratching the lamps, do not use a dry paper towel, chemical solvents or abrasive cleaners. Cleaning the wiper blades If the wiper blades do not wipe properly, clean the windshield and wiper blades with undiluted windshield wiper solution or a mild detergent.
Page 129: Capacities And Specifications
Fuel filter Oil filter PCV Valve Spark plugs* * Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. REFILL CAPACITIES Fluid Ford Part Name Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Engine oil...
Page 130 Capacities and specifications Fluid Ford Part Name Rear axle Refer to footnote 4 Fuel tank Application Capacity Ford 8.8/9.75 2.6-2.7L inch (5.5-5.8 pints) conventional and Traction-Lok Dana 9.75 inch 3.0L (M60-IU) (6.3 pints) Dana 10.5 inch 3.1L (M70-2U) (6.6 pints) Dana 10.5 inch...
Page 131 Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole. Add 118 ml (4 oz.) of additive friction modifier C8AZ-19B546-A, Ford specification EST-M2C118–A, for complete refill of 8.8 inch and 9.75 inch Traction-Lok axles.
Page 132 Capacities and specifications LUBRICANT SPECIFICATIONS Item Ford part name Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Door Silicone Lubricant weatherstrips Engine Ford Premium coolant Cooling System Fluid Engine oil Motorcraft 5W-30 (gasoline) Super Premium Motor Oil Engine oil Consult separate diesel engine owner’s guide...
Page 133 Concentrate Add 118 ml (4 oz.) of EST-M2C118–A (friction modifier Part No. C8AZ-19B546–A) for complete refill of Ford Traction-Lok rear axles. Add 237 ml (6 oz.) of EST-M2C118–A (friction modifier Part No. C8AZ-19B546–A) for complete refill of Dana Traction-Lok rear axles.
Page 134 Capacities and specifications ENGINE DATA Engine Cubic inches Horsepower Torque Required fuel grade Firing order Spark plug gap Ignition system Compression ratio Engine Cubic inches Horsepower Torque Required fuel grade Firing order Spark plug gap Ignition system Compression ratio Engine Cubic inches Horsepower Torque...
Page 135 Engine Cubic inches Horsepower Torque Required fuel grade Firing order Spark plug gap Ignition system Compression ratio VEHICLE DIMENSIONS Van/wagon models (1) Overall height (2) Track front/rear (3) Overall width (excluding mirrors) (4) Wheelbase (5) Overall length Capacities and specifications 265 @ 4250 rpm 405 lbs.ft.
Page 136 Capacities and specifications...
Page 137 Refer to Body Builder for specifications. length VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: On the metal tag attached to the top of the instrument panel on the driver’s side.
Page 138 Capacities and specifications On the safety compliance certification label. This label is required by the National Highway Traffic Safety Administration and is made of special material. If it is tampered with, it will be destroyed or a destruction pattern will appear. Incomplete vehicles On completed derivations of incomplete vehicles, the safety compliance certification label is affixed at a location determined by a subsequent...
Page 139: Reporting Safety Defects
However, NHTSA cannot become involved in individual problems between you, your dealer or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (202–366–0123 in the Washington D.C.
Page 140: Index
Index Aiming headlamps ...125 Air bag supplemental restraint system ...46 and child safety seats ...47 description ...46 disposal ...49 indicator light ...48 passenger air bag ...47 Air conditioning manual heating and air conditioning system ...16,17,18 Anti-lock brake system (ABS) description ...64 Battery ...108 voltage gauge ...12 Brake fluid...
Page 141 Hood release lever ...96 Ignition positions of the ignition ...21 Instrument panel lighting up panel and interior .14 Jump-starting your vehicle ...91,93 attaching cables ...92 disconnecting cables ...93 Keys key in ignition chime ...9 Lamps interior lamps ...28,124 Lights, warning and indicator air bag ...8 anti-lock brakes (ABS) ...6 brake ...6...
Page 142 Index treadwear ...114 Traction-lok rear axle ...107 Trailer towing ...70 tips ...76 Transmission ...106 automatic operation ..65,66,67,68 fluid, checking and adding (automatic) ...106 Transmission control indictor light ...8 Trip odometer ...12 Turn signal lever ...21 Vehicle Identification Number (VIN) ...137 Vehicle loading ...68 Ventilating your vehicle ...62 Warning chimes ...6...
Page 144: Filling Station Information
Filling station information Fuel information Fuel tank capacity Engine oil specifications Tire size and pressure Hood release location Fuel filler location Unleaded only - 87 octane Refer to Refill capacities in the Capacities and specifications chapter. Use only oil displaying the American Petroleum Institute Certification Mark SAE 5W-30 See Safety Compliance Certification Label on...

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