Table of Contents
Advertisement
This .pdf document is bookmarked
Operating Instructions and Parts Manual
Lever Operated Chain Hoist
JLH Series
1.6 Ton model shown
WALTER MEIER (Manufacturing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086
Part No. M-275050
Ph.: 800-274-6848
Revision C2 12/2012
www.waltermeier.com
Copyright © 2012 Walter Meier (Manufacturing) Inc.
Advertisement
Table of Contents
Related Manuals for Jet JLH Series
Summary of Contents for Jet JLH Series
- Page 1 This .pdf document is bookmarked Operating Instructions and Parts Manual Lever Operated Chain Hoist JLH Series 1.6 Ton model shown WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-275050 Ph.: 800-274-6848 Revision C2 12/2012 www.waltermeier.com...
-
Page 2: Warranty And Service
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com. WARRANTY JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking). WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the exceptions stated below. -
Page 3: Table Of Contents
Hooks (Top and Bottom) ........................ 12 Troubleshooting ..........................13 Replacement Parts ........................... 13 JLH Series Lever Hoists (JLH-80/100/160/250/320/630/900) ............14 Parts List: JLH-80 (0.8 Ton) ......................15 Parts List: JLH-100 (1 Ton) ......................17 Parts List: JLH-160 (1.6 Ton) ......................19 Parts List: JLH-250 (2.5 Ton) ...................... -
Page 4: Warning
Warning 1. Read and understand the entire owner’s manual before attempting operation. Failure to comply with instructions and warnings may cause serious injury. 2. This lever hoist is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a lever hoist, do not use until proper training and knowledge have been obtained. -
Page 5: Introduction
Introduction This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and maintenance procedures for the JET JLH-Series Lever Hoists. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This tool has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. -
Page 6: Specifications (Jlh-80/100/160/250)
Specifications (JLH-80/100/160/250) Min. Lbs. Hook Distance Load Pull Lever Overall Throat Stock Rated Standard between Chain Lift per to Lift Length width Opening Number Description Capcty. Lift hooks (in.) falls Diameter full turn capacity (in.) (in.) (in.) (in.) Weight (ton) (ft.) (mm) (in.) -
Page 7: Specifications (Jlh-320/630/900)
Specifications (JLH-320/630/900) Min. Lbs. Hook Distance Load Pull Lever Overall Throat Stock Rated Standard between Chain Lift per to Lift Length width Opening Number Description Capcty. Lift hooks (in.) falls Diameter full turn capacity (in.) (in.) (in.) (in.) Weight (ton) (ft.) (mm) (in.) -
Page 8: Unpacking
Unpacking Open carton and check for shipping damage. Report damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Lever Hoist is assembled and running properly. Read this entire instruction manual thoroughly for set-up, maintenance and safety instructions. -
Page 9: Inspecting Hooks
The load chain supplied with your lever hoist designed, manufactured, and tested for proper fit and durability. chain should ever need replacing, for your own safety use factory replacement chain only. Use of other than factory replacement chain cause serious injury and/or damage to the lever hoist. -
Page 10: Operation
Operation The JLH Lever Hoist may be used either in vertical position as a hoist; or in angled or horizontal position as a puller. Below is the general procedure for operating the hoist: 1. Set the top hook securely. 2. Place the selector switch on the handle in the center neutral position, and pull out on the handwheel (Figure 4). -
Page 11: Precautions
Point Hooks Point or “shipyard” hooks are available for your JET lever hoist, in 1.6 ton and 3.2 ton load Figure 8 sizes. They are available in both upper and lower hook styles. -
Page 12: Maintenance
Maintenance The lever hoist should be stored in a clean, dry environment. Clean and oil the hoist before storage. Hoists that are installed out-of-doors should be covered or brought inside when not in use. Periodically apply a light coat of 30 weight oil to the load chain. -
Page 13: Troubleshooting
Troubleshooting The numbers in parentheses refer to the parts breakdown on the following page. Trouble Probable Cause Remedy* Hoist will not lift (no Pawl (#12) not engaging ratchet disc Clean and lubricate pawl/ratchet disc clicking sound). (#15); possible dirt or foreign material. assemblies. -
Page 14: Jlh Series Lever Hoists (Jlh-80/100/160/250/320/630/900)
JLH Series Lever Hoists (JLH-80/100/160/250/320/630/900) -
Page 15: Parts List: Jlh-80 (0.8 Ton)
Parts List: JLH-80 (0.8 Ton) Parts listed under each assembly are parts that make up that assembly. Index No. Part No. Description Size 1 ....JLH80-1 ....Gear Case Assembly (0.8, 1 Ton) ............1 ..........Gear Case ..................1 ..........Bushing....................3 .... - Page 16 24A..JLH80-24A ....Rubber Grip (0.8, 1 Ton) ..............1 25 .... JLH160-25 ....Hex Cap Screw (0.8, 1, 1.6 Ton) ......M6 x 12 ...... 1 25A..JLH160-25A ....Lock Washer (0.8, 1, 1.6 Ton) ......6mm ......1 26 .... JLH160-26 ....Cam (0.8, 1, 1.6, 2.5 Ton) ..............1 ....
-
Page 17: Parts List: Jlh-100 (1 Ton)
Parts List: JLH-100 (1 Ton) Parts listed under each assembly are parts that make up that assembly. Index No. Part No. Description Size 1 ....JLH80-1 ....Gear Case Assembly (0.8, 1 Ton) ............1 ..........Gear Case ..................1 ..........Bushing....................3 .... - Page 18 24A..JLH80-24A ....Rubber Grip (0.8, 1 Ton) ..............1 25 .... JLH160-25 ....Hex Cap Screw (0.8, 1, 1.6 Ton) ......M6 x 12 ...... 1 25A..JLH160-25A ....Lock Washer (0.8, 1, 1.6 Ton) ......6mm ......1 26 .... JLH160-26 ....Cam (0.8, 1, 1.6, 2.5 Ton) ..............1 ....
-
Page 19: Parts List: Jlh-160 (1.6 Ton)
Parts List: JLH-160 (1.6 Ton) Parts listed under each assembly are parts that make up that assembly. Index No. Part No. Description Size 1 ....JLH160-1 ....Gear Case Assembly ................1 ..........Gear Case ..................1 ..........Bushing....................3 ..........Cover Plate ..................1 2 ..... - Page 20 24A..JLH160-24A ....Rubber Grip (1.6, 2.5 Ton) ..............1 25 .... JLH160-25 ....Hex Cap Screw (0.8, 1, 1.6 Ton) ......M6 x 12 ...... 1 25A..JLH160-25A ....Lock Washer (0.8, 1, 1.6 Ton) ......6mm ......1 26 .... JLH160-26 ....Cam (0.8, 1, 1.6, 2.5 Ton) ..............1 ....
-
Page 21: Parts List: Jlh-250 (2.5 Ton)
Parts List: JLH-250 (2.5 Ton) Parts listed under each assembly are parts that make up that assembly. Index No. Part No. Description Size 1 ....JLH250-1 ....Gear Case Assembly ................1 ..........Gear Case ..................1 ..........Bushing....................3 ..........Cover Plate ..................1 2 ..... - Page 22 24A..JLH160-24A ....Rubber Grip (1.6, 2.5 Ton) ..............1 25 .... JLH320-25 ....Hex Cap Screw (2.5, 3.2, 6.3 Ton) .....M8 x 14 ...... 1 25A..JLH320-25A ....Lock Washer (2.5, 3.2, 6.3 Ton) ......8mm ......1 26 .... JLH160-26 ....Cam (0.8, 1, 1.6, 2.5 Ton) ..............1 ....
-
Page 23: Parts List: Jlh-320 (3.2 Ton)
Parts List: JLH-320 (3.2 Ton) Parts listed under each assembly are parts that make up that assembly. Index No. Part No. Description Size 1 ....JLH320-1 ....Gear Case Assembly (3.2, 6.3, 9 Ton) ..........1 ..........Gear Case ..................1 .... - Page 24 24A..JLH320-24A ....Rubber Grip (3.2, 6.3, 9 Ton) ............... 1 25 .... JLH320-25 ....Hex Cap Screw (2.5, 3.2, 6.3, 9 Ton) ....M8 x 14 ...... 1 25A..JLH320-25A ....Lock Washer (2.5, 3.2, 6.3, 9 Ton) .....8mm ......1 26 .... JLH320-26 ....Cam (3.2, 6.3, 9 Ton) ................1 ....
-
Page 25: Parts List: Jlh-630 (6.3 Ton)
Parts List: JLH-630 (6.3 Ton) Parts listed under each assembly are parts that make up that assembly. Index No. Part No. Description Size 1 ....JLH320-1 ....Gear Case Assembly (3.2, 6.3, 9 Ton) ..........1 ..........Gear Case ..................1 .... - Page 26 24A..JLH320-24A ....Rubber Grip (3.2, 6.3, 9 Ton) ............... 1 25 .... JLH320-25 ....Hex Cap Screw (2.5, 3.2, 6.3, 9 Ton) ....M8 x 14 ...... 1 25A..JLH320-25A ....Lock Washer (2.5, 3.2, 6.3, 9 Ton) .....8mm ......1 26 .... JLH320-26 ....Cam (3.2, 6.3, 9 Ton) ................1 ....
-
Page 27: Parts List: Jlh-900 (9 Ton)
Parts List: JLH-900 (9 Ton) Parts listed under each assembly are parts that make up that assembly. Index No. Part No. Description Size 1....JLH320-1 ....Gear Case Assembly (3.2, 6.3, 9 Ton) ............. 1 ............Gear Case ......................1 ............ - Page 28 26....JLH320-26 ....Cam (3.2, 6.3, 9 Ton) ..................1 ....JLH320-26-1....Cam (3.2, 6.3, 9 Ton) (models from 05-01-2008 to 01-31-2009) ....1 ....JLH320-26-2....Cam (3.2, 6.3, 9 Ton) (models from 02-01-2009 and forward) ......1 27....JLH320-27 ....Twisting Spring I (3.2, 6.3, 9 Ton) ..............1 28....JLH320-28 ....