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Ferris 5900621 Operator's Manual

Is4500z series zero-turn riding mower
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Model Number:
5901178
5901179
5901180
5901181
5900626
5900621
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
Description
IS4500ZBL35, 35HP Zero-Turn Riding Mower
IS4500ZBL3561, 35HP, 61" Cut Zero-Turn Riding Mower
IS4500ZC28D61, 28HP, 61" Cut Zero-Turn Riding Mower
IS4500ZC28D61CE, 28HP, 61" Cut Zero-Turn Riding Mower (Export)
IS4500ZC28D61SDCE, 28HP, 61" Cut Zero-Turn Riding Mower (Export)
4500/72, 72" Mower Deck
OPERATOR'S
MANUAL
IS4500Z Series
Zero-Turn Riding Mower
5100798
Revision 01
Rev. Date: 9/2006
TP 100-7306-01-45-F

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  • Page 1 IS4500ZC28D61, 28HP, 61” Cut Zero-Turn Riding Mower 5901181 IS4500ZC28D61CE, 28HP, 61” Cut Zero-Turn Riding Mower (Export) 5900626 IS4500ZC28D61SDCE, 28HP, 61” Cut Zero-Turn Riding Mower (Export) 5900621 4500/72, 72” Mower Deck Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 OPERATOR’S...
  • Page 2 Copyright © 2006 Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved. The Ferris logo is a trademark of Briggs & Stratton Corporation Milwaukee, WI, USA. Contact Information: Ferris Industries. 5375 N. Main St. Munnsville, NY 13409-4003 (800) 933-6175 www.ferrisindustries.com...

  • Page 3: Table Of Contents

    Table of Contents Safety Rules & Information ...2 Identification Numbers ...11 Safety Decals ...12 Safety Icons ...13 Safety Interlock System...14 Features & Controls ...15 Control Functions...15 Operation ...17 General ...17 Checks Before Starting ...17 Priming the Fuel System (diesel model only) ...18 Starting the Engine ...19 Stopping the Tractor and Engine...19 Driving the Tractor ...20...

  • Page 4: Safety Rules & Information

    Safety Rules & Information Read the Manual The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation. Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.

  • Page 5: Slope Operation

    Thrown Objects This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing.
  • Page 6 Safety Rules & Information Retaining Walls, Drop- offs, and Water Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer.
  • Page 7 Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Safety Rules &...
  • Page 8 Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
  • Page 9 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25.
  • Page 10 Safety Rules & Information SERVICE AND MAINTENANCE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
  • Page 11 27. Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
  • Page 12 Safety Rules & Information WARNING Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT • The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation,...

  • Page 13: Identification Numbers

    I. CE Compliance Logo J. Sound Power in Decibels *** K. Mass of Unit in Kilograms This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 89/336/EC * Tested according to EN 836:1997/A2:2001, EN 1032:...

  • Page 14: Safety Decals

    Safety Decals SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important...

  • Page 15: Safety Icons

    Warning: Read Operator’s Manual. Read and understand the Operator’s Manual before using this machine. Danger: Thrown Objects. This machine is capable of throwing objects and debris. Keep bystanders away. Warning: Remove Key Before Servicing. Remove the key and consult technical literature before performing repairs or maintenance.

  • Page 16: Safety Interlock System

    Safety Interlock System SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 —...

  • Page 17: Features & Controls

    Figure 1. CONTROL FUNCTIONS The information below briefly describes the function of the individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground Speed Levers These levers control the ground speed of the rider.
  • Page 18 Features & Controls PTO (Power Take Off) Switch The PTO switch engages and disengages the mower. Pull UP on the switch to engage the mower, and push DOWN to disengage the mower. Throttle Control Moving the throttle control fully forward is FULL throttle position.

  • Page 19: Operation

    GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. •...

  • Page 20: Priming The Fuel System (Diesel Model Only)

    Operation PRIMING THE FUEL SYSTEM Diesel Model Only Priming the fuel system fills the fuel filters and removes any air bubbles from the fuel system. This must be performed before the first use, after any fuel filter maintenance or if the fuel system is run dry. WARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire.

  • Page 21: Starting The Engine

    WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls.

  • Page 22: Driving The Tractor

    Operation DRIVING THE TRACTOR 1. Sit in the seat and adjust the seat so that you can comfortably reach all of the controls and see the instrument and gauge panels. 2. Engage the parking brake. 3. Make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position.

  • Page 23: Zero Turn Driving Practice

    ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates, travels, and steers —...

  • Page 24: Advanced Driving

    Operation Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral. Repeat several times. NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward.

  • Page 25: Attaching A Trailer

    ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 300 lbs (138kg). Secure the trailer with a appropriately sized clevis pin (A, Figure 10) and clip (B). Excessive towed loads can cause loss of traction and loss of control on slopes.

  • Page 26: Mowing

    Operation MOWING 1. Engage the parking brake. Make sure the PTO switch is disengaged, the motion control handles are locked in the NEUTRAL position and the operator is on the seat. 2. Start the engine (see STARTING THE ENGINE). 3. Set the mower cutting height. 4.

  • Page 27: Mowing Methods

    When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high.
  • Page 28 Operation Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on the lawn surface.

  • Page 29: Storage

    STORAGE (Diesel Model) Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some fuel, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation.
  • Page 30 Operation STORAGE (Gas Model) Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation.
  • Page 31 Operation Notes...

  • Page 32: Regular Maintenance

    Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the hour meter. SAFETY ITEMS Check Safety Interlock System Check Rider Brakes...

  • Page 33: Checking/Adding Fuel (Diesel Model)

    CHECKING / ADDING FUEL (Diesel) To add fuel: 1. Remove the fuel cap (A, Figure 13). 2. Fill the tank to the bottom of the fill tube. This will leave room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommendations.

  • Page 34: Checking/Adding Fuel (Gas Model)

    Regular Maintenance CHECKING / ADDING FUEL (Gas) To add fuel: 1. Remove the fuel cap (see A, Figure 13). 2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion. NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations.

  • Page 35: Check / Add Engine Oil

    CHECK / ADD ENGINE OIL Refer to Figure 15 for dipstick and oil fill locations. Refer to the engine owners manual for specific engine oil check and fill procedures. Also refer to the engine owners manual for specific engine oil and filter change procedures.

  • Page 36: Check Engine Coolant Level

    Regular Maintenance CHECK ENGINE COOLANT LEVEL The engine coolant level and quality should be checked before each use, when the engine is cool and off. 1. Remove the radiator pressure cap (A, Figure 18) to check the fluid level. 2. Coolant level should be 1/2” (13mm) below the bottom of the filler tube.

  • Page 37: Lubrication

    LUBRICATION Lubricate the unit at the locations shown in Figure 20 through 25. Grease: Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Ferris Red Grease (P/N 5022285) is recommended, automotive-type high-temperature, lithium grease may be used when this is not available.

  • Page 38: Battery Maintenance

    Regular Maintenance BATTERY MAINTENANCE NOTE: This unit is equipped with a maintenance-free BCI58 battery) Cleaning the Battery and Cables 1. Disconnect the cables from the battery, negative cable first (A, Figure 26). 2. Remove the battery retainer strap (C). 3. Remove the battery and clean the tray and surrounding areas with a solution of baking soda and water.

  • Page 39: Servicing The Mower Blades

    SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16”...

  • Page 40: Troubleshooting, Adjustments & Service

    Troubleshooting, Adjustment & Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies.

  • Page 41: Troubleshooting The Mower

    Rider Troubleshooting Continued. PROBLEM Engine runs, but rider will not drive. Hydraulic pump drive belt slips. Brake will not hold. Rider steers or handles poorly. TROUBLESHOOTING THE MOWER PROBLEM Mower will not raise. Engine stalls easily with mower engaged. Excessive mower vibration. Excessive belt wear or breakage.

  • Page 42: Troubleshooting Common Cutting Problems

    Troubleshooting, Adjustment & Service TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM Streaking. Scalping. Stepped Cutting. Uneven Cutting. Stingers. CAUSE 1. Blades are not sharp. 2. Blades are worn down to far. 3. Engine speed is too slow. 4. Ground speed is too fast. 5.

  • Page 43: Seat Adjustment

    SEAT ADJUSTMENT See Figure 31. The seat can be adjusted fore and aft. Move the lever forward, position the seat as desired, and release the lever to lock the seat into position. GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers (how close the ends are to one another) and the height of the levers can be adjusted.

  • Page 44: Neutral Position & Return Spring Adjustment

    Troubleshooting, Adjustment & Service NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT To determine if it is necessary to adjust the neutral position, perform the following steps. 1. Disengage the PTO, engage the parking brake and turn off the engine. 2. Move the ground speed control levers in the operating position, pull levers rearward and release.

  • Page 45: Parking Brake Adjustment

    PARKING BRAKE ADJUSTMENT 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. 2. Jack up the rear of the machine and secure with jackstands. Remove both drive tires. 3. With the parking brake engaged, measure the compressed spring length (see Figure 36).

  • Page 46: Deck Lift Rod Timing Adjustment

    Troubleshooting, Adjustment & Service DECK LIFT ROD TIMING ADJUSTMENT 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 18 psi (1,24 bar); front tires to 25 psi (1,72 bar). 2.

  • Page 47: Deck Leveling Adjustment

    DECK LEVELING ADJUSTMENT NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 18 psi (1,24 bar);...

  • Page 48: Suspension Adjustment

    Troubleshooting, Adjustment & Service SUSPENSION ADJUSTMENT This unit is equipped with adjustable shock assemblies. The shocks can be adjusted to vary the amount of pre-load applied to the springs. This allows the operator to customize the ride according to operator’s weight and/or operating conditions. Less Pre-Load: •...

  • Page 49: Pto Clutch Adjustment

    Figure 47. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 100 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed.

  • Page 50: Belt Removal & Replacement

    Troubleshooting, Adjustment & Service BELT REMOVAL & REPLACEMENT WARNING If servicing the belts after the engine has been running, use extreme caution when raising the hood or lowering the rear shield. The surface of the hood and rear shield can be hot from the muffler and exhaust manifold.
  • Page 51 PTO Drive Belt Removal 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Release the hood cam latches and raise the hood until it locks in place.
  • Page 52 Troubleshooting, Adjustment & Service Figure 51. PTO Belt Routing NOTE: Gray areas indicate the flat side of the belt. Figure 52. Spindle Drive Belt Removal A. Idler Arm B. Trim Side Spindle Pulley Figure 53. Spindle Drive Belt Removal A. Spindle Pulley B.

  • Page 53: Battery Service

    BATTERY SERVICE WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. Checking Battery Voltage A voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts.
  • Page 54 Troubleshooting, Adjustment & Service Figure 54. Jump Starting WARNING Any procedure other than the preceding could result in: (1) personal injury caused by electrolyte squirting out the battery vents, (2) personal injury or property damage due to battery explosion, (3) damage to the charging system of the booster vehicle or of the immobilized vehicle.

  • Page 55: Specifications

    NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE: 28 HP* Caterpillar Make Caterpillar Model 3011C Horsepower 28 @ 3600 rpm Displacement 69 Cu. in (1131 cc) Electrical System 12 Volt, 40 amp. Alternator, Battery: 500 Oil Capacity 5.2 US qt.
  • Page 56 Ferris Industries (Ferris) warrants, in accordance with the provisions below, to the original purchaser only, for the periods described below that the commercial mower shall be free from substantial defects in material or workmanship under normal use and service. If you wish to file a claim under this limited warranty, you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period.
  • Page 57 Rear Wheels Tire Size: 24 x 12.00 -12 Inflation Pressure: 18 psi (1,24 bar) Front Wheels Tire Size: 13 x 6.50 - 6 Inflation Pressure: 25 psi (1,72 bar) Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com OPERATOR’S...

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