Table of Contents
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Owner's
Manual
GG5500
Series Gasoline
Generators
Using a _er_r
ln_
CAN _rj_ YOU _ _NLK_
Gen_ator exhaust ¢_ins
_oe
_noxi_
This
NEV_
use |esl_ a _me
Only u_e OUTS_E
er ga,_ge_ EVEN IF do_
far _
_
_n_,
UUl_t
un g_d_
de_
_ MATARA £N _Nt,ffOS,
E! es_pe _ene
_do
_ _ono,
un
_bxi_ us_
r_ Io W_
v_ nl o|e_r.
NUNCA _llf_
_ _ _r
n[
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en pa_.ee_
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g_
_MENTE
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_
y
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Do Not Return To Store
One year or 60 hours Limited Warranty (see page22)
For customer service or warranty information call toll free
866 797 2738
Read
carefully
before
attempting
to assemble,
install,
operate
or maintain
the product
described.
Protect
yourself
and
others
by observing
all safety
information.
Failure
to comply
with
the
user,
s man
ual
could
result
in
personal
injury
and/or
property
damage]
retain
the
user
,s manual
for
future
reference.call
toll
free
n umber
866
79 7 2 738 for
parts
and
service.
DISCLAIMER:
All pictures
may not be identical
to product
inside
box.
Distributed
by j- ....
_,US_Fullerton,
CA 92833
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Table of Contents
Related Manuals for UST GG5500 Series
Summary of Contents for UST GG5500 Series
- Page 1 Owner's Manual GG5500 Series Gasoline Generators Using a _er_r CAN _rj_ YOU _ _NLK_ Gen_ator exhaust ¢_ins _noxi_ This NEV_ use |esl_ a _me Only u_e OUTS_E er ga,_ge_ EVEN IF do_ far _ _n_, UUl_t un g_d_ _ MATARA £N _Nt,ffOS, E! es_pe _ene _ _ono, _bxi_ us_...
- Page 2 CONTENTS 1 .GENERATOR SAFETY ..............2.COMPONENT IDENTIFICATION ............ 3.PRE-OPERATION CHECK LIST ............. 4.STARTING THE ENGINE .............. 5.GENERATOR USE ............... 6.STOPPING THE ENGINE .............. 7.MAINTENANCE ................8.STORAGE .................. 9.TROU BLES H OOTI NG ..............10.WIRING DIAGRAM ..............11.SPECIFICATIONS ..............12.WHEELKIT ................13.PARTS LIST AND DIAGRAM .............
- Page 3 1.GENERATOR SAFETY /ii ' DO NOT USE INSIDE HOUSE. DO NOT USE IN WET DO NOT CONNECT TO SURROUNDING. HOUSEHOLD CIRCUIT. KEEP FLAMMABLE MATERIAL NO SMOKING. DO NOT SPILL. STOP ENGINE. BEFORE REFUELING AT LEAST lm(3FT).AWAY 2.COMPONENT iDENTiFiCATiON 1 FUEL TANK CAP 2 FUEL GAUGE 3 FUEL TANK 4 HOUR METER...
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Page 4: Pre-Operation Check
3.PRE-OPERATION CHECK 1.OIL LEVEL CAUTION: Be sure to check the generator engine fluid levels with the generator on alevel surface Recommended oil:4=stroke motor oil service classification SJ,SL, SG or SAE 10W-30 for general temperature. 1.Remove the oil filler cap/dipstick and wipe off any oil. -
Page 5: Starting Engine
3.AIRCLEANER 1.Unsnaptheair cleanercoversprings,andremovethe air cleanercover 2.Checkthe air cleanerelementtobe sureit isclean andin goodcondition. 4.Reinstallthe air cleanerelement 3.If it isdirty,removeandclean (1)Washin solvent the element. andsecurethe coverbysetting (2)Squeeze (3)Soakoil the coverspring. (4)Squeezedry 4.STARTING THE ENGINE 2.Turn the fuelvalve 1.Disconnect any load from the AC receptacle. -
Page 6: Generator Use
5.Pull the starter grip lightly until resistance is felt then pull briskly. 6.Push the choke rod to the "OPEN" position Warning:Do not allow the starter grip to snap back against the engine. as the engine warms up. Return it gently. 5.GENERATOR , To keep the generator always... - Page 7 3.When twoor more pieces of apparatus are connected toyour generator, turn them on beginning with the one drawing higher currentwhen starting. ACAPPLICATION 1.Start the engine 2.Make sure that the needle on the voltmeter indicates the voltage. 3.PlUgNote: in the appliance that i s';_%'_ a: Over current will automatically turn off theAC...
- Page 8 DC APPLICATION The DCterminats may be used for charging 12V automotive-type batteries only 1.Connect the charging cables to the battery terminal. 2.Start the engine and charge the battery NOTE: An overloaded DC circuitwill trip the DCcircuit breaker (push button comes out) If this happens.check the short circuit or counter...
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Page 9: Maintenance
7.MAINTENANCE (1):These itemsshoule be serviced bya dealer. (2):Every 3 years Change Clean Check-Readjust Check SEE page First orm°nth Every 3ormonths Every 6rn_Ont hs EVeroYrYear Engine Air cleaner Fuel strainer Battery fluid level Spark plug ValveClearance @(1) Combustion @(1) Chamber Fuel line 1.OIL CHANGE 4.Install the drain plug and tighten it securely. -
Page 10: Storage
2.AIR CLEANER(See4 page) 3.SPARK PLUG TYPE:FTRTC(NGK=BPR6ES) 1.Remove the spark plug cap. 2.Remove the spark plug. (0.028~0.031in) 5.Reinstall the spark 4.Measure the gap. 3.Clean the deposit. plug and plug cap. 4.FUEL STRAINER 1.Turn thefuel valve 2.Clean the sediment to the OFF position cup and fuel filter and remove the se screen. -
Page 11: Troubleshooting
9.TROUBLE SHOOTING ENGINE DOES NOT START: 1.Turn on the engine switch. 2.Check fuel. 3.Check oil. 5.Check spark. 4.Remove spark plug. NO ELECTRICITY: Check AC circuit breaker Warranty and Service Questions Missing or Damaged parts Call 866797 2738 -10-... -
Page 12: Wiring Diagram
In case long term storage generator has no output when started,please turn off the circuit breaker and prod the ARM to increase the throttle until thevolt-meter indicates voltage 1 0.WIRING DIAGRAM B,,,L._ FIELD WINDING MAIN ENGINE WENDING SWITCH Warranty and Service Questions Missing or Damaged... -
Page 13: Specifications
1 1 .SPECIFICATIONS Package(LxWxH)(in) 32.1x21.26x22.05(815×540x560mm) Net weight(Ibs) 178.6(81kg) Model GG5500 Type Single phase,Brushless Rated voltage(V) 120/240 Rated frequency(Hz) Rated current(A) 41.67/20.83 Rated power(kW) Max.power(kW) Power factor(cos( 4))) DC rated voltage(V) DC rated current(A) Safety device N.F.B Engine ZJ182FPH Type Air-cppled single cylinder.4-stroke engine... -
Page 14: Crankcase Assy
12.WHEEL 1 .Install the twowheeis on the generator using two bolts. 2.Install the standson the underframe. 1 3.PARTS LIST AND DIAGRAM WHEELS 13.1 CRANKCASEASSY PARTS DESCRIPTION QJ182QDP.01-11 Buse, locating 157.5-10 SPACER, drain 157.5-9 BOLT, drain QJ150FMG.5-8 DOWEL PIN GB5787-86 BOLT M6x 12 QJ182QDP.01.04 Sensor Assy, Fuel level 157-1-6-13... -
Page 15: Cylinder Head Assy
13.2 CYLINDER HEAD ASSY PARTS DESCRIPTION QJ182QDR02.01 Cylinder HeadAssy QJ182QDR02-01 Bolt, Cylinder Head QJ182QDR02.02 Cover Assy QJ182QDR02-03 Spacer, Seat QJ182QDR02-04 Clamp QJ182QDR02-02 Bolt QJ182QDR02.03 Spacer Assy QJ182QDR02-05 Bolt, Intake Pipe QJ182QDR02-06 Cowling GB5787-88 Bolt M6× 12 QJ182QDR02-07 Spacer, Intake Pipe QJ182QDR02.04 Spark Ptug(NGK-BPR6ES) QJ182QDR02.02-02... -
Page 16: Camshaft Assy
13.3 CAMSHAFT ASSY PARTS DESCRIPTION QJ182QDR03-12 Exhaust valve QJ182QDR03-11 Lower retainer QJ182QDP.03-05 Valve spring QJ182QDR03-08 Exhaust vNve spring retainer QJ182QDR03-09 Valve rotator QJ182QDR03-04 Pivot bolt QJ182QDR03-06 Valve rocker arm QJ182QDR03-07 Rocker arm pivot QJ182QDR03-11 Pivot adjusting QJ182QDR03-10 Intake valve spring retainer QJ182QDR03.02 Push rod QJ182QDR03-03... -
Page 17: Crankshaft Assy
13.5 CRANKSHAFTASSY& PISTON PARTS DESCRIPTION QJ182QDR05-01 PISTON QJ182QDR05-02 RING 1ST QJ182QDR05-03 RING 2ND QJ182QDR05.01 RING SET OIL QJ182QDR05-04 PIN, PISTON QJ182QDR05-05 CIRCLIP QJ182QDR05.02 CONNECTING ROD ASSY QJ182QDR05-02-01 CONNECTING QJ182QDR05-02-02 CONNECTIONGROD CAP QJ182QDR05-02-03 CONNECTINGROD BOLT 13.6 CENTRIFUGAL TIMING IMPLEMENTASSY PARTS DESCRIPTION Pull Pole, QJ182QDR06-09 steel wire... -
Page 18: Starter Assy
13.8 STARTER ASSY PARTS DESCRIPTION QJ182QDP.08.01-10 Handle QJ182QDP.08.01-11 Putt Rope QJ182QDP.08.01-09 Clockwork Spring QJ182QDP.08.01-03 Rotary Table QJ182QDP.08.01-05 Spring, Return QJ182QDP.08.01-07 Screw GB5789-86 Bolt M6x12 QJ182QDP.08-01 Starter Canister 7\\\\ QJ182QDP.08-02 Fan Wheel QJ182QDP.08.01-01 CowlingAssy, cyainder QJ182QDP.08.01-08 Guide Pan QJ182QDP.08.01-04 Clump QJ182QDP.08.01-06 Press Reed QJ182QDP.08.01-02 Washer... - Page 19 13.11 CARBURETOR ASSY PARTS DESCRIPTION QJ 182QDR 11 Air Cleaner Assy QJ182QDR11-6 Clip, Fixup I QJ182QDR11-7 Clip, Fixup II QJ182QDP./11-8 Air Cleaner Cover GB6177-2000 NUT M5 QJ182QDR11-9 Core, Filtrate QJ182QDR11-3 Hole Board QJ182QDP.11-4 Seal Gasket, QJ182QDR11-5 Below Shell, Air Cleaner QJ182QDR11-2 Air Cteaner GB6177-2000...
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Page 20: Generator
13.13 GENERATOR CODE DESCRIPTION GB/T5787-86 Bolt IV15"12 QJ6500.03-04 Right Cover GB/T5780-86 Bott M5"20 GB/T5789-86 Bott M5"12 QJ6500.03-03 Connector GB/T5789-86 Bolt M5"12 QJ6500.03.03 Rectifier GB/T5780-86 Bolt M10"250"1.25 QJ6000.03-02 Motor Shell QJ6500.03.01 Rotor Assy QJ6500.03-06 Motor cover QJ6000.03.03.01 BEARING, needle QJ6500.03.02-01 RotorAxis QJ6000.03.03-07 Rotor Wire Support QJ6000.03.03-09... -
Page 21: Panel Assy
13.15 PANEL ASSY N O. CODE DESCRI PTI ON QTY. QJ6500.02.02 Engine Switch QJ6500D.01.01 Panel QJ6500D.01-01 Bottom Shell QJ6500.02.07 Carburetor Controller QJ6500.02.03 Circuit Breaker QJ3200.01.02 3-Pole Socket for USA GB/T6177-86 Nut M4 QJ6500D.01.03 4-Pole Socket QJ6500.02.04 DC Protector QJ6500.02.06 Capacitance GB/T5787-86 Bolt M6"16 GB/T6170-86... -
Page 22: Frame Assy
13.17 FRAMEASSY CODE DESCRIPTION QTY. QJ6500D.04-06 Wheel Axis Bolt QJ6500D.04.02 Wheel 4.10/3.5 QJ6500D.04.01A Frame Jointing Assy GB/T6177.1-2000 Nut M10"1.25 QJ6000.08.02 Shockproof Big Mounting Feet QJ6000.08.03 Shockproof Small Mounting Feet GB/T6177.1-2000 Nut M6 GB/T5789-86 Bolt M6"40 QJ6500D.04-01, _ Handrail QJ6500.04-02 Handrail Jacket GB/T6177-2000 Nut M8 GB/T5780-2000... - Page 23 IT IS THE RESPONSIBILITY OF THE PURCHASER TO ARRANGE AND PREPAY ALL TRANSPORTATION CHARGES. NO UNITS SENT TO IMS-UST WILL BE RECEIVED AT IMS-UST WITHOUT A VALID CASE NUMBER INCLUDED ON THE SHIPPING LABEL.
- Page 24 PRODUCT REGISTRATION CARD For more efficient customer service, please fill out the information below and mail to International Merchandis- ing Service,Inc Model No. Engine Serial No. Purchase Date [ ]Other Purchased from: [ ]Retail location [ ] Private Consumer Name: Location Address: Purchase Price: Telephone w/area code:...
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