UST GG5500 Series Owner's Manual
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UST GG5500 Series Owner's Manual

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Owner s Manual
Do Not Return To Store
One year or 60 hours Limited Warranty (see page22)
For customer service or warranty information call toll free
866 797 2738
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user , s manual
could result in personal injury and/or property damage! retain the user ,s manual for future
reference.call toll free number 866 797 2738 for parts and service.
DISCLAIMER: All pictures may not be identical to product inside box.
Distributed by
Fullerton, CA 92833

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Summary of Contents for UST GG5500 Series

  • Page 1 Owner s Manual Do Not Return To Store One year or 60 hours Limited Warranty (see page22) For customer service or warranty information call toll free 866 797 2738 Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information.
  • Page 2 SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. Attention is required in order to avoid serious personal injury. The signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to alert you to special instruction about a particular operation that may be hazardous if pe rformed incorrectly or carelessly.

  • Page 3: Table Of Contents

    CONTENTS 1.SAFETY 2.COMPONENT IDENTIFICATION 3.PRE-OPERATION CHECK LIST 4.STARTING THE ENGINE 5.GENERATOR USE 6.STOPPING THE ENGINE 7.MAINTENANCE 8.STORAGE 9.TROUBLESHOOTING 10.WIRING DIAGRAM 11.SPECIFICATIONS 12.WHEELKIT 13.PARTS LIST AND DIAGRAM 13.1 CRANKCASE ASSY. 13.2 CYLINDER HEAD ASSY. 13.3 CAMSHAFT ASSY. 13.4 CRANKSHAFT ASSY. 13.5 CRANKSHAFT ASSY. & PISTON 13.6 CENTRIFUGAL TIMING IMPLEMENT ASSY.

  • Page 4: Safety

    1. SAFETY 1.1 SAFETY LABELS - 1 -...

  • Page 5: Component Identification

    1.2 GENERATOR SAFETY DO NOT USE INSIDE HOUSE. DO NOT USE IN WET DO NOT CONNECT TO SURROUNDING. HOUSEHOLD CIRCUIT. KEEP FLAMMABLE MATERIAL NO SMOKING. DO NOT SPILL. STOP ENGINE. AT LEAST 1m(3FT).AWAY BEFORE REFUELING 2.COMPONENT IDENTIFICATION 1 FUEL GAUGE 8 HANDRAIL 15 WHEEL 22 SPARK PLUG...

  • Page 6: Pre-Operation Check List

    3.PRE-OPERATION CHECK 1.OIL LEVEL CAUTION: Be sure to check the generator engine fluid levels with the generator on a level surface Recommended oil:4-stroke motor oil service classification SJ,SL, SG or SAE 10W-30 for general temperature. 1.Remove the oil filler cap/dipstick and wipe off any oil.

  • Page 7: Starting The Engine

    3. AIR CLEANER 1.Unsnap the air cleaner cover springs,and remove the air cleaner cover 2.Check the air cleaner element to be sure it is clean and in good condition. 3.If it is dirty,remove and clean (1)Wash in solvent 4.Reinstall the air cleaner element the element.

  • Page 8: Generator Use

    5.Pull the starter grip lightly until resistance is felt then pull briskly. 6.Push the choke rod to the OPEN position Warning:Do not allow the starter grip to snap as the engine warms up. back against the engine. Return it gently. 5.GENERATOR USE To keep the generator always in top mechanical and electrical condition, observe the following: WARNING...
  • Page 9 3.When two or more pieces of apparatus are connected to your generator, turn them on beginning with the one drawing higher current when starting. A C A P P L I C A T I O N 1.Start the engine 2.Make sure that the needle on the voltmeter indicates the voltage.

  • Page 10: Stopping The Engine

    DC APPLICATION The DC terminals may be used for charging 12V automotive-type batteries only 1.Connect the charging cables to the battery terminal. 2.Start the engine and charge the battery NOTE: An overloaded DC circuit will trip the DC circuit breaker (push button comes out) If this happens.

  • Page 11: Maintenance

    7.MAINTENANCE (1):These items shoule be serviced by a dealer. (2):Every 3 years Change Check-Readjust Check Clean SEE page First month Every 3 months Every 6 months Every year Engine Air cleaner Fuel strainer Battery fluid level Spark plug ( ) 1 Valve Clearance ( ) 1 Combustion...

  • Page 12: Storage

    2.AIR CLEANER(See 4 page) 3.SPARK PLUG TYPE:F7RTC(NGK-BPR6ES) 1.Remove the spark plug cap. 2.Remove the spark plug. 0.7~0.8mm(0.028~0.031in) 5.Reinstall the spark 4.Measure the gap. 3.Clean the deposit. plug and plug cap. 4.FUEL STRAINER 1.Turn the fuel valve 2.Clean the sediment to the OFF position cup and fuel filter and remove the se screen.

  • Page 13: Troubleshooting

    9.TROUBLE SHOOTING ENGINE DOES NOT START: 1.Turn on the engine switch. 2.Check fuel. 3.Check oil. 4.Remove spark plug. 5.Check spark. NO ELECTRICITY: Check AC circuit breaker - 10 -...

  • Page 14: Wiring Diagram

    In case long term storage generator has no output when started, please disconnect all appliances and prod the ARM to increase the throttle until the volt-meter indicates voltage 10.WIRING DIAGRAM CIRCUIT AC OUT BREAKER VOLT METER CIRCUIT BREAKER GROUND TERMINAL DIODE DIODE DC PROTECTER...

  • Page 15: Specifications

    11.SPECIFICATIONS Package(LxWxH)(in) 32.1 21.26 22.05(815 540 560mm) Net weight(Ibs) 178.6(81kg) Model GG5500 Type Single phase, AVR Rated voltage(V) 120/240 Rated frequency(Hz) Rated current(A) 41.67/20.83 Rated power(kW) Max.power(kW) Power factor(cos( )) DC rated voltage(V) DC rated current(A) Safety device N.F.B Engine JF182FPH-2A Air-cppled single cylinder.4-stroke Yype...

  • Page 16: Wheelkit

    12.WHEEL KIT 1.Install the two wheels on the generator using two bolts . 2.Install the crutches on the under frame. 2.Install the handrails on the right frame. HANDRAILS WHEELS BOLTS CRUTCHES 13.PARTS LIST AND DIAGRAM 13.1 CRANKCASE ASSY PARTS NO. DESCRIPTION Buse, locating QJ182QDP.01-11...

  • Page 17: Cylinder Head Assy

    13.2 CYLINDER HEAD ASSY PARTS NO. DESCRIPTION Cylinder Head Assy QJ182QDP.02.01 Bolt, Cylinder Head QJ182QDP.02-01 Cover Assy QJ182QDP.02.02 Spacer, Seal QJ182QDP.02-03 Clamp QJ182QDP.02-04 QJ182QDP.02-02 Bolt Spacer Assy QJ182QDP.02.03 Bolt, Intake Pipe QJ182QDP.02-05 Cowling QJ182QDP.02-06 GB5787-88 Bolt M6 12 Spacer, Intake Pipe QJ182QDP.02-07 Spark Plug(NGK-BPR6ES) QJ182QDP.02.04...

  • Page 18: Camshaft Assy

    13.3 CAMSHAFT ASSY PARTS NO. DESCRIPTION QJ182QDP.03-12 Exhaust valve QJ182QDP.03-11 Lower retainer Valve spring QJ182QDP.03-05 Exhaust valve spring retainer QJ182QDP.03-08 QJ182QDP.03-09 Valve rotator QJ182QDP.03-04 Pivot bolt QJ182QDP.03-06 Valve rocker arm Rocker arm pivot QJ182QDP.03-07 Pivot adjusting nut QJ182QDP.03-11 Intake valve spring retainer QJ182QDP.03-10 QJ182QDP.03.02 Push rod...

  • Page 19: Crankshaft Assy & Piston

    13.5 CRANKSHAFT ASSY & PISTON PARTS NO. DESCRIPTION QJ182QDP.05-01 PISTON QJ182QDP.05-02 RING 1ST QJ182QDP.05-03 RING 2ND QJ182QDP.05.01 RING SET OIL PIN, PISTON QJ182QDP.05-04 QJ182QDP.05-05 CIRCLIP QJ182QDP.05.02 CONNECTING ROD ASSY QJ182QDP.05-02-01 CONNECTING ROD QJ182QDP.05-02-02 CONNECTIONG ROD CAP QJ182QDP.05-02-03 CONNECTING ROD BOLT 13.6 CENTRIFUGAL TIMING IMPLEMENT ASSY PARTS NO.

  • Page 20: Starter Assy

    13.8 STARTER ASSY PARTS NO. DESCRIPTION QJ182QDP.08.01-10 Handle Pull Rope QJ182QDP.08.01-11 Clockwork Spring QJ182QDP.08.01-09 Rotary Table QJ182QDP.08.01-03 Spring, Return QJ182QDP.08.01-05 QJ182QDP.08.01-07 Screw GB5789-86 Bolt M6x12 QJ182QDP.08-01 Starter Canister QJ182QDP.08-02 Fan Wheel Cowling Assy, cylinder QJ182QDP.08.01-01 QJ182QDP.08.01-08 Guide Pan Clump QJ182QDP.08.01-04 QJ182QDP.08.01-06 Press Reed QJ182QDP.08.01-02...

  • Page 21: Air Cleaner Assy

    13.11 CARBURETOR ASSY PARTS NO. DESCRIPTION Air Cleaner Assy QJ182QDP.11 Clip, Fixup QJ182QDP.11-6 Clip, Fixup QJ182QDP.11-7 QJ182QDP./11-8 Air Cleaner Cover GB6177-2000 NUT M5 Core, Filtrate QJ182QDP.11-9 QJ182QDP.11-3 Hole Board Seal Gasket, QJ182QDP.11-4 Below Shell, Air Cleaner QJ182QDP.11-5 QJ182QDP.11-2 Air Cleaner GB6177-2000 NUT M6 13.12 CARBURETOR ASSY...

  • Page 22: Generator

    13.13 GENERATOR CODE DESCRIPTION GB/T5787-86 Bolt M5*12 Right Cover QJ6500.03-04 QJ6000.03.04 GB/T5789-86 Bolt M5*20 QJ6500.03-03 Connector GB/T5789-86 Bolt M5*12 QJ6500.03.03 Rectifier GB/T5789-86 Bolt M10*250*1.25 Brush Equipment QJ6000.03.01 QJ6000.03-02 Motor Shell Rotor Assy QJ6500.03.01 QJ6500.03-06 Motor cover QJ6000.03.03.01 BEARING, needle QJ6000.03.03-06 Carbon Brush Ring QJ6000.03.03 Stator...

  • Page 23: Panel Assy

    13.15 PANEL ASSY QTY. CODE DESCRIPTION QJ6500.02.02 Engine Switch QJ6500D.01.01 Panel QJ6500D.01-01 Bottom Shell QJ6500.02.07 Carburetor Controller QJ6500.02.03 Circuit Breaker QJ3200.01.02 3-Pole Socket for USA GB/T6177-86 Nut M4 QJ6500D.01.03 4-Pole Socket QJ6500.02.04 DC Protector QJ6500D.01.04 Hour Meter GB/T5787-86 Bolt M6*16 GB/T6170-86 Nut M6 GB/T923-88...

  • Page 24: Frame Assy

    13.17 FRAME ASSY CODE DESCRIPTION QTY. QJ6500D.04-06 Wheel Axis Bolt QJ6500D.04.02 Wheel 4.10/3.5 Frame Jointing Assy QJ6500D.04.01A GB/T6177.1-2000 Nut M10*1.25 Shockproof Big Mounting Feet QJ6000.08.02 Shockproof Small Mounting Feet QJ6000.08.03 GB/T6177.1-2000 Nut M6 GB/T5789-86 Bolt M6*40 QJ6500D.04-01A Handrail QJ6500.04-02 Handrail Jacket GB/T6177-2000 Nut M8 GB/T5780-2000...

  • Page 25: Parts Replacement Limited Warranty

    - 22 -...

  • Page 26: Product Registration Card

    PRODUCT REGISTRATION CARD For more efficient customer service, please fill out the information below and mail to International Merchandis- ing Service,Inc Purchase Date Engine Serial No. Model No. Purchased from: [ ]Retail location [ ] Private Consumer [ ]Other Name: Location Address: Purchase Price: Telephone w/ area code:...

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