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SERVICING PRECAUTIONS
AIR RECHARGING
IN COMPRESSOR
Test the refrigeration
system connecting
it electrically before
refilling operation. It is necessary to ascertain the function
of the motor-compressor and identify the defects
immediately. If defects have been found, empty the old
system of possible R-134a residue by breaking off the end
of the extension piece at its narrow point. (Figure 1)
Replace the filter and any damaged
components.
Unsolder
and pull off the piece remaining
inside the service tube and
then attach an complete extension with male Hanson and
at last, solder it to the same tube again. (Figure 2)
POINT TO BE BROKEN
CHARGE
TUBE
FEMALE
EXTENSION
HANSEN
'.J__
i
MALE HANSEN
SERVICE
TUBE EXTENSION
SOLDERING
POINT
Figure
1
Figure
2
It is necessary to execute the soldering operation with
valve open so that the fumes caused by oil residue can
come out freely without blowholes between two tubes
during the heating the of the point to be soldered.
The extension fitted with the male Hanson is connected to
the female fitting of the vacuum pump tube. (Figure 3)
Air evacuating from the system begins as soon as the
pump starts. The refrigeration system must be kept under
vacuum until the reading on the low-pressure gauge
indicates vacuum (0 absolute, -1 arm., -760 mm hg). In any
case it is advisable to keep the pump running for about 30
minutes. (Figure 3)
If considerable leakage occurs, it will be necessary to stop
the vacuum pump and to add a small quantity of Freon to
the system. If vacuum should not be obtained (pressure
gauge can't fall to 1 atmosphere), start the refrigeration
unit and find the leakage with special leak-finder. When the
defective soldering point is visible, repair it after opening
the extension tube valve and reestablishing the normal
outside pressure inside the group.
Because the melted alloy is sucked into the tubes and
blocks them, the pressure must be rebalanced
when
vacuum is in the system when soldering. As soon as the
vacuum operation is over, add the quantity in grams of
R-134a to the refrigeration system. Remember
that every
system has an exact quantity of R-134a that can be added
with a tolerance of +5 grams. (Figure 4)
TO THE R-134a CYLINDER
:__
TO THE REFRIGERATION
SYSTEM
I
Figure 4
Before performing this operation (if the vacuum pump and
refilling cylinder are connected), make sure that the valve
placed between the vacuum pump end the refilling tube is
closed in order to keep the Frecn for addition to the system.
(Figure 5)
FILLING OR
VALVE TO BE OPENED
CHARGE TUBE
WHEN REFILLING
TO THE REFRIGERATION
TO THE CHARGE
SYSTEM
CYLINDER
VALVE TO BE CLOSED
AFTER VACUUM
TO THE
VACUUM
[
Figure
5
PUMP
T
In addition, check the graduated scale on the cylinder for
the quantity of R-134a to be added, for example, if we have
750 grams of Freon in the cylinder and must add 140
grams to the group, this amount will be reached when
R-134a has dropped to 610 grams, remembering that the
indicator shows a lower limit of meniscus. Do this after
choosing the scale corresponding to the gas pressure
different scales reported as the same gas pressure
indicated by the pressure gauge on the top of the column.
To make R-134a flow into the system, open the valve
placed at the base of the cylinder connected to the filling
tube. The amount of Fraon cannot be added to the system
all at once because it may cause a blocking of motor-
compressor. Therefore, proceed by adding the original
quantity of about 20-30 grams and close the valve
immediately.
The pressure rises and the motor compressor
must start
sucking the gas and lowering the pressure again. Open the
valve again, maintaining the same manner until reaching to
the quantity of R-134a established for the system being
charged. When the system is running, the suction pressure
must be stabilized between 0.30 to 0.6 (0.10 to 0.4)
atmosphere.
"3-

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Summary of Contents for LG LRTB1821W

  • Page 1 SERVICING PRECAUTIONS AIR RECHARGING IN COMPRESSOR vacuum operation is over, add the quantity in grams of R-134a to the refrigeration system. Remember that every Test the refrigeration system connecting it electrically before system has an exact quantity of R-134a that can be added refilling operation.
  • Page 2 2001.06.01 160/120 CIRCUITDIAGRAM WATER SUPPLYING TIME CONTROL OPTION _'_ERMOSTAT GYIDEFROST'TIMERj-_T )" CAUTION : Please u np_Jg thepower cord from t he wall o utlet. ;i_ _ ,_ '_i_ I!! h'_ I I 'K:E_','XE. i :_ _ON_O'FFS PN IL_' _ J_ ,._ °"...
  • Page 3: Parts Identification

    2. PARTS IDENTIFICATION FREEZER COMPARTMENT Freezer Shelf GeneralType Ice Tray Ice Cube Box Freezer Door Bin Freezer Temperature Control Dial Door Cooling On the refrigerator door, the cold air passageway is REFRIGERATOR installed to supply COMPARTMENT cold air to the doorside of the refrigerator Temperature compartment.
  • Page 4 3. DISASSEMBLY 3-2 DOOR SWITCH 3-1 DOOR • Freezer Door 1. To remove the door switch, pull out it with a slotted type 1. Remove the hinge cover by pulling it upwards. driver as shown in (figure 9). 2. Disconnect the lead wire from the switch. 2.
  • Page 5: Defrost Control Assembly

    3-4 FAN AND FAN MOTOR 3-6 REFRIGERATOR ROOM LAMP 1. Remove the freezer shelf. (If your refrigerator have an Ice Maker, disassemble the Ice maker first) REFRIGERATOR ROOM LAMP 2. Remove the grille by pulling it out and by loosening a ......
  • Page 6: Ptc-Starter

    4. ADJUSTMENT 4-1 COMPRESSOR 4-2-3 PTC-Applied Circuit Diagram 4-1-1 Role • According to Starting Method for the Motor The compressor intakes low temperature and low pressure gas evaporated from evaporator of the refrigerator, and OVERLOAD PROTECTOR(O.L.P) condenses this gas to high temperature and high pressure gas, and then plays delivering role to condenser.
  • Page 7: Circuit Diagram

    4-30LP (OVERLOAD PROTECTOR) CONTACTING 4-3-1 Definition of OLP POINT COVER (1) OLP (OVERLOAD PROTECTOR) is attached to the Compressor and protects the Motor by cutting the BIMETAL current to the Motor if the temperature rises and activates the bimetal spring in the OLR (2) When over-voltage flows to Compressor motor, the Bimetal works by heating the heater inside the OLP, and the OLP protects Motor by cutting off current which...
  • Page 8: Troubleshooting

    6. TROUBLESHOOTING 6-1 COMPRESSOR AND ELECTRIC COMPONENTS Remove the PTC- Starter from the Power Source. _.}_ (Rating Voltage .10%)? "[_ Compressor measure the voltage between Terminal C of Compressor and Terminals 5 or 6 of PTC. "_No Voltage. OLP disconnected? Replace OLR cC°hnec i_tic°'n n ecti°...
  • Page 9: Defrost Timer

    6-2 PTC AND OLP Separate the PTC- Normal operation of Compressor "-_ Starter from 220V/50Hz : 22Q:t:30% Check another electric components, impossible or poor. Compressor 115V/60Hz : 6,8_±30% measure the 240V/50Hz ; 330._30% resistance between Observation value is 127, 220V/6OHz : 22£_ No.
  • Page 10: Other Electric Components

    6-4 OTHER ELECTRIC COMPONENTS • Cooling is impossible Check if current flows to Cause i >i doesn't run. the following Compressor components. Poor contacting and a. Thermostat gas leakage. I_ Shorted or broken, b. Starting devices Poor contacting c. OLP I= or shorted.
  • Page 11: Service Diagnosis Chart

    6-4 SERVICE DIAGNOSIS CHART COMPLAINT POINTS TO BE (_HECKED REMEDY Cooling is • Is the power cord unplugged from the outlet? • Plug to the outlet. impossible. • Check if the power S/W is set to OFF. • Set the switch to ON, •...
  • Page 12 6-5 REFRIGERATING CYCLE • Troubleshooting Chart STATE OF STATE OF THE TEMPERATURE CAUSE THE SET EVAPORATOR OF THE REMARKS COMPRESSOR PARTIAL Freezer Low flowing sound of A little higher • Refrigerant level is low due LEAKAGE compartment and Refrigerant is heard and than ambient to a leak.
  • Page 13 • General Control of Refdgerating Cycle iTEMS UNIT STANDARDS PURPOSES REMARKS Min. Pipe and To protect Pipe: within 1 hour. The opening time should be reduced moisture piping system Comp: within 10 minutes. to a half of the standards during rain )enetretion.
  • Page 14: Exploded View And Replacement Parts List

    8. EXPLODED VIEW & REPLACEMENT PARTS LIST • The parts of refrigerator and the shape of each part are subject to change in different localities. • Capacitors and fuse are optional parts. GR-T622, GR-T722 -16-...
  • Page 15 -17-...
  • Page 16 i 244_ mlSm...

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