Exmark Phazer 4500-461 Parts Manual

Exmark Phazer 4500-461 Parts Manual

Exmark lawn mower part's manual

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PHAZER
For Serial Nos.
790,000 & Higher
Part No. 4500-461 Rev. A

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Summary of Contents for Exmark Phazer 4500-461

  • Page 1 PHAZER ™ For Serial Nos. 790,000 & Higher Part No. 4500-461 Rev. A...
  • Page 3 READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT TABLE OF CONTENTS Description Page 34” Deck Group ...3-4 Decal Group ...13 Electrical Diagram...15 Electrical Group ...14 Electrical Logic Schematic ...16 Engine Group ...11 Frame Group ...5-6 Fuel Group...10 Motion Control Group ...7 Park Brake Group ...8...
  • Page 4 109-2465 Decal, Belt Routing ...1 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Includes all item shown on pages 3 & 4. Does not include struts or strut hardware. ■...
  • Page 5 103-9817 Asm, Chain Deck ...3 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Anti-scalp kit P/N AS34 is available for this unit. Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings and spindles &...
  • Page 6: Frame Group

    Asm, Rear Guard W/Decal...1 109-0375 Grip, Brake Lever...1 109-2356 Decal, Motion Control...2 109-2421-03 Bracket, LH Fuel Tank ...1 109-2422-03 Bracket, RH Fuel Tank...1 Exmark black touch up spray paint – gloss black. FRAME GROUP Qty. Item Part No. 109-2429-03 109-2466 109-2467 109-2490 109-2494...
  • Page 7 104-8301 Nut, Nyloc 3/8-16 Flg ...1 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut Item #10. FRAME GROUP (cont.) Qty.
  • Page 8: Motion Control Group

    Item Part No. Description 1-543017 Balljoint ...2 3296-4 Nut, Esna 5/16-24 ...2 1-633181 Plate, Tapped...2 1-633257 Grip, Control Lever...2 1-809057 Screw, SH 5/16-18 x 3/4 ...4 65-7410 Switch ...2 98-5975 Washer, Spring Disc 3/8...4 103-9367 Asm, Lever Control (RH) W/Grip ...1 103-9368 Asm, Lever Control (LH) W/Grip...1 103-9373...
  • Page 9: Park Brake Group

    Item Part No. Description 3256-3 Washer, 5/16 Std ...2 32120-19 E-Ring...1 103-9408 Bar, Equalizer ...1 103-9409 Bracket ,Brake Pivot...1 104-8300 Nut, Nyloc 5/16-18 Flg ...2 109-5376 Wld, Brake Bellcrank...1 103-9925 Spring, Brake ...1 103-9926 Nut, Square...1 32120-35 E-Ring...1 10 114-0548 Wld, Brake Clevis...1 PARK BRAKE GROUP Qty.
  • Page 10: Seat Group

    Bumper, Seat...2 104-8300 Nut, Nyloc 5/16-18 Flg ...4 109-3128 Asm, Seat W/Decals ...1 109-2427-03 Bar, Seat Stop...1 Exmark black touch up spray paint – gloss black. SEAT GROUP Qty. Item Part No. Description 116-0950 Decal, Service Aid ... 1 109-2607-03 Bracket, Seat ...
  • Page 11: Fuel Group

    Item Part No. Description 1-303077 Clamp, Fuel Line...12 1-603770 Valve, Fuel...1 1-633023 Stud, Fuel Tank...4 1-633349 Spring ...4 99-5000 Valve, Fuel Check...2 99-5005 Fitting, Barbed Tee...1 104-7789 Bushing...2 107-7684 Hose, Fuel Line 11"...1 108-4582 Hose, Fuel Line 21"...1 109-0293 Hose, Fuel Line 8 1/2"...1 Refer to Engine Owner’s manual.
  • Page 12: Engine Group

    Pulley, Idler ...1 103-9946 Asm, Throttle Control ...2 Exmark black touch up spray paint – gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt. Supplied in literature pack.
  • Page 13: Transaxle Group

    Asm, Wheel & Tire ...2 109-2596 Wheel ...2 Exmark black touch up spray paint – gloss black. LH and RH transmission comes complete with items #28, #31, #32, #33, #34, #35, #36, & #37 Use Pro-Lock, Nut type (P/N 1-840022, .5ml tube) screw.
  • Page 14: Decal Group

    Decal, Missing Cover ... 4 109-2462 Decal, Commercial 34... 1 109-2862 Decal, Rotating Devices... 1 116-0950 Decal, Service Aid ... 1 109-2466 Decal, Phazer ... 1 103-3999 Decal, Exmark Logo... 1 1-513747 Decal, Battery ... 1 109-3530 Decal Kit -13- Qty.
  • Page 15: Electrical Group

    Relay, 12VDC 40 Amp ...2 3290-500 Screw, PPH #10-24 x 5/8 ...4 109-4736 Asm, Switch W/Nut ...1 Use dielectric grease on all wiring harness connectors Exmark black touch up spray paint – gloss black. ELECTRICAL GROUP Qty. Item Part No. 103-0498 103-2106...
  • Page 16: Electrical Diagram

    ELECTRICAL DIAGRAM VIOLET BLACK BLACK BLACK BLACK GREY BLUE BLACK -15- GREEN GREEN STRIPE GREEN/WHT WHITE BLACK BLACK BLACK GREEN GREEN STRIPE ORANGE/BLK STRIPE GREEN/WHT YELLOW BLUE GREEN GREEN STRIPE PINK/BLK BLUE BLUE GREEN GREEN GREEN BLUE BLUE G007920...
  • Page 17: Electrical Schematic

    ELECTRICAL SCHEMATIC VIOLET BLACK BLACK BLACK BLACK GREY BLACK BLUE GREEN GREEN BLACK STRIPE GREEN/WHT WHITE BLACK BLACK GREEN GREEN STRIPE GREEN/WHT STRIPE ORANGE/BLK YELLOW BLUE GREEN GREEN STRIPE PINK/BLACK GREEN GREEN GREEN BLUE BLUE -16- G007921...
  • Page 18: Service Record

    SERVICE RECORD Date Description of Work Done Service Done By -17-...
  • Page 19 -18-...
  • Page 20 © 2009 Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE 68310 All Rights Reserved Part No. 4500-461 Rev. A (402) 223-6300 Fax (402) 223-5489 Printed In USA.

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