Exmark PHAZER Operator's Manual
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Exmark PHAZER Operator's Manual

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PHAZER
™
For Serial Nos.
820,977 & Higher
Part No. 4500-488 Rev. C

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Summary of Contents for Exmark PHAZER

  • Page 1 PHAZER ™ For Serial Nos. 820,977 & Higher Part No. 4500-488 Rev. C...
  • Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.

  • Page 3: Introduction

    All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

  • Page 4: Table Of Contents

    Contents Waste Disposal ..........32 Troubleshooting ........... 33 Schematics ............35 Introduction ............3 Safety ..............5 Safety Alert Symbol ......... 5 Safe Operating Practices ........5 Safety and Instructional Decals ..... 10 Specifications ............13 Model Numbers ..........13 Systems ............

  • Page 5: Safety

    Only use accessories and DANGER: White lettering / Red background. attachments approved by Exmark. Indicates an imminently hazardous situation which, if • Wear appropriate clothing including safety glasses, not avoided, Will result in death or serious injury.
  • Page 6 Safety DANGER DANGER In certain conditions gasoline is extremely In certain conditions during fueling, static flammable and vapors are explosive. electricity can be released causing a spark which can ignite gasoline vapors. A fire or A fire or explosion from gasoline can burn explosion from gasoline can burn you and you, others, and cause property damage.

  • Page 7: Slope Operation

    Safety Operation – Before clearing blockages. – Whenever you leave the mower. WARNING • Stop engine, wait for all moving parts to stop, and Operating engine parts, especially the muffler, engage parking brake: become extremely hot. Severe burns can occur –...

  • Page 8: Maintenance And Storage

    Safety • Be aware that operating on wet grass, across steep DANGER slopes or downhill may cause the mower to lose Operating on wet grass or steep slopes can cause traction. Loss of traction to the drive wheels may sliding and loss of control. Wheels dropping over result in sliding and a loss of braking and steering.
  • Page 9 Wear protective clothing and use insulated tools. accessories may alter the warranty, traction, and safety of the machine. Failure to use original DANGER Exmark parts could cause serious injury or Charging or jump starting the battery may death. produce explosive gases. Battery gases can Replace all parts including, but not limited to explode causing serious injury.

  • Page 10: Safety And Instructional Decals

    Exmark equipment dealer or labels. distributor or from Exmark Mfg. Co. Inc. • Replace all worn, damaged, or missing safety • Safety signs may be affixed by peeling off the signs.
  • Page 11 Safety 109-2463 109-2992 109-2465 116-0950 109-2467 109-2490 Hour Message Display 1. Hour Meter 4. Neutral 2. PTO 5. Operator’s presence switch 3. Parking Brake 6. Battery 109-2862...
  • Page 12 Safety 116-1400...

  • Page 13: Specifications

    Specifications Specifications Model Numbers Serial Nos: 820,977 and Higher PHZ19KA343; PHZ19KA343CA Systems • Operator must be in seat when PTO is engaged, brake is disengaged, or motion control levers are Engine moved in or engine will stop. • Engine will stop if either the left, the right, or •...

  • Page 14: Dimensions

    • Cutting Height Adjustment: Integrated drive systems. Foot operated deck lift lever is used to adjust the • Hydraulic Oil Type: Use Exmark Premium Hydro cutting height from 1 inch (2.5 cm) to 5 inches Oil. (12.7 cm) in 1/4 inch (6.4 mm) increments.

  • Page 15: Torque Requirements

    Product Overview Torque Requirements Product Overview Bolt Location Torque Cutter Housing Spindle 140-145 ft-lb (190-197 N-m) Blade Mounting Bolt 115-120 ft-lb (156-163 N-m) Anti-Scalp Roller Nyloc 40-45 ft-lb (54-61 N-m) Engine Mounting Bolts 25-30 ft-lb (34-41 N-m) Wheel Lug Nuts 90-95 ft-lb (122-129 N-m) Clutch Retaining Bolt 55-60 ft-lb (75-81 N-m)

  • Page 16: Operation

    Operation Operation The choke is used to aid in starting a cold engine. Moving the choke lever forward will put the choke in the “ON” position and moving the choke lever to Note: Determine the left and right sides of the the rear will put the choke in the “OFF”...

  • Page 17: Pre-Start

    Operation The hour meter records the number of hours that Drive wheel release levers are used to release the the engine has run. hydrostatic drive system to allow the machine to be pushed without the engine running. Pull each lever rearward and outward to lock. Pull each lever inward and push forward to reset.

  • Page 18: Operating Instructions

    Operation Engaging the PTO Make sure you understand the controls, their locations, their functions, and their safety DANGER requirements. The rotating blades under the mower deck are Refer to the Maintenance section and perform all the dangerous. Blade contact can cause serious necessary inspection and maintenance steps.

  • Page 19: Driving The Machine

    Operation 6. Allow the engine to run for a minimum of 15 seconds, then turn the ignition switch to the “OFF” position to stop the engine. 7. Remove the key to prevent children or other unauthorized persons from starting engine. 8.

  • Page 20: Transporting

    Operation The deck can be raised by pushing down on the foot operated deck lift assist lever located at the front right corner of the floor pan. Note: When changing the cutting height positions, always come to a complete stop and disengage the PTO.
  • Page 21 Operation angle may cause mower deck components to get CAUTION caught as the unit moves from ramp to trailer or This unit does not have proper turn signals, truck. Steeper angles may also cause the unit to tip lights, reflective markings, or a slow moving backward.

  • Page 22: Maintenance

    Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING WARNING While maintenance or adjustments are being The engine can become very hot. Touching a hot made, someone could start the engine. engine can cause severe burns.

  • Page 23: Periodic Maintenance

    Maintenance Periodic Maintenance Important: Make sure the negative battery cable is disconnected and the battery charger used for charging the battery has an output of 16 volts and Check Engine Oil Level 7 amps or less to avoid damaging the battery (see chart for recommended charger settings).

  • Page 24: Check Mower Blades

    Maintenance 2. Make sure the booster is a good and fully charged lead acid battery at 12.6 volts or greater. Use properly sized jumper cables (4 to 6 AWG) with short lengths to reduce voltage drop between systems. Make sure the cables are color coded or labeled for the correct polarity.

  • Page 25: Check Safety Interlock System

    Note: If machine does not pass any of these tests, Do Not operate. Contact your authorized EXMARK Check Safety Interlock SERVICE DEALER. System Important: It is essential that operator safety...

  • Page 26: Service Air Cleaner

    Oil level should be at the FULL COLD line on need more often under expansion reservoir. If not, add oil. Use only severe conditions. See Exmark Premium Hydro oil. Replace hydraulic the Engine Owner’s reservoir cap and tighten until snug. Do Not Manual for additional overtighten.

  • Page 27: Lubricate Grease Fittings

    6. Pack the bearings with a NGLI grade #1 multi-purpose grease. 7. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark P/N 103-0063) must be replaced. 8. If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to one spacer nut and thread onto the axle with the wrench flats facing outward.

  • Page 28: Check Spark Plugs

    Spin the Important: Before reinstalling new filter, caster tire. The tire should not spin freely apply a thin coat of Exmark Premium Hydro (more than 1 or 2 revolutions) or have any side oil on the surface of the rubber seal.

  • Page 29: Thread Locking Adhesives

    6. Add oil until it reaches the FULL COLD line on the expansion reservoir. Hardware Specifications Exmark Premium Hydro Oil is recommended. Service Interval: As required Refer to the chart for an acceptable alternative: When installing the nuts on the fuel tank studs, fully...

  • Page 30: Adjustments

    Maintenance Adjustments Motion Control Linkage Adjustment Note: Disengage PTO, shut off engine, wait for all moving parts to stop, engage parking brake, and Note: There are two lever height options available. remove key before servicing, cleaning, or making any Place the levers in the top two holes to increase adjustments to the unit.

  • Page 31: Adjust Throttle Lever Tension

    Maintenance Cleaning Clean Engine Air Cooling System Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) CAUTION Excessive debris can cause the engine and hydraulic system to overheat which can create Figure 15 a fire hazard.

  • Page 32: Motor Oil Disposal

    Maintenance 2. Raise deck to the transport (maximum cutting height) position. Lift the front of unit and support unit using jack stands or equivalent support. 3. Clean out any grass build-up from underside of deck and in discharge chute. Waste Disposal Motor Oil Disposal Engine oil and hydraulic oil are both pollutants to the environment.
  • Page 33 Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble.
  • Page 34 Troubleshooting Problem Possible Cause Corrective Action Engine overheats 1. Engine load is excessive 1. Reduce the ground speed. 2. Oil level in the crankcase is low. 2. Add oil to the crankcase. 3. Cooling fins and air passages for the 3.
  • Page 35 Schematics Schematics Electrical Diagram...
  • Page 36 Schematics Electrical Logic Schematic...
  • Page 37 No Claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Exmark mower. All warranty work must be performed by an authorized Exmark Service Dealer using Exmark approved replacement All implied warranties of merchantability (that the parts.
  • Page 39 Figure 17 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.
  • Page 40 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS MID-MOUNT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM OPERATOR CONTROLLED DISCHARGE FULL SUSPENSION SEAT ROLL OVER PROTECTION SYSTEM (ROPS) DECK LIFT ASSIST KIT SUN SHADE HITCH KIT TRASH CONTAINER LIGHT KIT...

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Phazer phz19ka343Phazer phz19ka343ca

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