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Heat Transfer SSV100-45R Operating, Installation And Service Manual

Voyager gas fired water heater
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oema
ANSI Z 21.10.3
MANUFACTUREDBY:
HEAT TRANSFER
PRODUCTS,
INC
P O BOX429,
120 BP,ALEY ROAD
EAST FREETOWN,
MA 02717
TEL.:
FAX."

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Summary of Contents for Heat Transfer SSV100-45R

  • Page 1 oema ANSI Z 21.10.3 MANUFACTUREDBY: HEAT TRANSFER PRODUCTS, P O BOX429, 120 BP,ALEY ROAD EAST FREETOWN, MA 02717 TEL.: FAX."...
  • Page 2 aas pe II(DegreesFahrenhelt) Series U.S. Tamp. Wa_. A=6yrs. parts; t) yrs. €omm.;10 yrs. rea. ,m tur. rren (Deg. R = 160 B = 1 yr. parts; 3 yrs. comm.; 10 yrs. res. Gal. GALLON INPUT BTU/I'IR. TEMPERATURE RISE IN DEGREES FAHRENHErr MODEL CAPACITY NATURAL &...

  • Page 3: What To Do If You Smell Gas

    24" service clearance is achieved when the door is opened or panel is removed. Under no circum- stances, shall Heat Transfer Products Inc. be held liable for any such water damage whatsoever. This water heater must not be located near flammable liquids such as gasoline, adhesives, solvents, paint thinners, butane, liquefied propane, etc.;...
  • Page 4 EXPANSION TANK Apotable h otwater e xpansion tank may be required to offset the water expansion as the water is heated. In most city plumbing sys- tems, the water meter has a no return or back flow device built into the system to prevent back flowing of water back into city mains. Some require back flow preventers on all incoming water supplies.
  • Page 5 GAS CONNECTION(CONTINUED) Failure to follow all orecautlons could result in fire. exclosion or death! It is recommended that a soapy solution be used to detect leaks. Bubbles will appear on pipe to indicate a leak is present. The gas piping must be sized for the proper flow and length of pipe, to avoid pressure drop.

  • Page 6: Pipe / Fittings

    VENTING FOR ALL 3" VENTED MODELS EXCEPT SSV1O0-45R AND SSV130-45R (WHICH ARE 2" VENTED) (FOR 2" VENTED MODELS SSV100-45R AND SSV130-45R, SEE MIDDLE OF PAGE 8) The vent intake and exhaust must be properly cleaned and glued, for pressure tight joints. Several methods for venting the Voyager can be found on Daoes 21 and 22.
  • Page 7 FRICTION LOSS EQUIVALENCE TABLES 2" VENTED MODELS AFTER THE FIRST 10' OF 3" 3"VENTED M ODELS SSV100-45R/SSV130-45R ONLY4" EQUIVALENT TABLE EQUIVALENT EQUIVALENT EQUIVALENT FITTING FEET FEET FITTING DESC. FEET OF DESC. OF PIPE FITTING DESC, OF PIPE PIPE 3" 90 2"...
  • Page 8 ITISEXTREMELY IMPORTANT TOFOLLOW THESE I NSTRUCTIONS EXACTLY. FAILURE TO FOLLOW INSTRUCTIONS EXACTLY COULD RESULT IN FIRE. INJURY OR DEATH. SPECIAL VENTING INSTRUCTIONS FOR 2" VENTED SSV100R, & SSV130R MODELS _)NLY. FOR 3" VENTED MODELS, _ PAGE 5. VENTING SSV100R AND SSV130R ONLY tnlet air supply, top pipe on the right of the shroud.
  • Page 9 SSVH MODEL P ERFORMANCE AND SET-UP I NFORMATION SSVH models are available in the 90,000 BTU/hr, 130,000, and 199,000 BTU/hr. firing rates. The illustration on Daoe 43 show the location of the heat exchanger and other ports. For maximum output, the bronze circulator provided must be attached between the hot outlet and cold inlet as shown on 1_.

  • Page 10: Set Point A Djustment

    SET POINT A DJUSTMENT PROCEDURE (CONTINUED) To change or access the programmed temperature set point value, utilize the red button on the display panel. Momentarily depressing the button will briefly illustrate the existing set point value. If the button is held down for more than one second, the programming mode is entered and the set point value will begin incrementing by one degree per second.

  • Page 11: Status Indicators

    STATUS I NDICATORS _g_JL_,_J_=IB_L_. contain seven individual diagrams which illustrate the various operating states of the appliance and their relation to the LED status indicators found on the controller. These diagrams reflect normal water heater operation. MAINTENANCE The control system requires no periodic maintenance under normal conditions. However, in unusually dirty or dusty conditions, period- ic vacuuming of the cover to maintain visibility of the display and indicators is recommended.
  • Page 12 V2"SPT X 6"GAS INLET NIPPE 2. (;AS VALVE (CVIO00) -_ j 5. GAS VALVE ELBOW ( PBE90) 4.GAS O RIEICE t;SlOS (SOON) 5. GAS ORIfiCE C ONVERSION KITS 90,000 PROPANE [0 N#URAI ( NBAC) 90,000 NATURAL TOPROPANE (PBA6) 100,000 P ROPANE TONATURAL .(NIOAG) 100,000 N ATURAl...
  • Page 13 REPLACEMENT PARTS NOT SHOWN LOW VOLTAGE CABLE ASSEMBLY (710B0041) INTERCONNECT RIBBON CABLE (7000-665) LINE CABLE (710B0048) PUSH BUTTON (7000-667) TRANSFORM ER (7000-666) GASKET BURNER MOUNTING FLANGE (G5010) GASKET BLOWER OUTLET FLANGE (G5020) GASKET AIR INLET (G5030) GASKET BURNER MOUNTING FLANGE WHITE (G5040) ORIFICES All of the Voyager gas fired water heaters have unique air and gas orifice sizes.
  • Page 14 THERE ARE NOUSER SERVICEABLE PARTS W ITHIN T HE CONTROL SYSTEM. TOMAINTAIN SAFETY A ND PROPER APPLI- ANCE PERFORMANCE, REFER A LLTROUBLESHOOTING TOQUALIFIED SERVICE PERSONNEL. TROUBLESHOOTING The appliance controller has many inherent diagnostic and fault detection routines built into its operating software and hardware. These routines, along with the three digit LED display and nine LED status indicators present on the display panel, can greatly assist the service person in quickly pinpointing the source of problems that may occur with the appliance.
  • Page 15 i@,oM N cUNE vollACE oR 24 VOLT] Line lid & 24 VAC LED Off POSSIBLL-CAUSF REMEDY No inpbt scwe" Apply power 2 Wiriqg a:sco_"eemd 2 c'_eck aii wirnc_ .; One ar more wnk_g 5. Reconnect plugs receptoc:es disconnected or, control, confirm COMB from control oil ore fui!y seated...
  • Page 16 iCNRION LOCKOUT Gas Valve LED Flashing lhis condition resaits from a failure to establish burner k]ni[iaq aqer throe successive trials lr/ st;oh cases: IF l . ; ! [:rs/, ir'vc_:k]a[e: the possibe cause end remedy arly obscrvahons Second, morrertarly press the button on [he dispiay VALVE panel to reset lhe lockout condition.
  • Page 17 • II D r Iasf,Rg RF{MF D Y POSS!BI t CAdSI ?_cieales !_c: ',}U_I()'] O" (ar':r(I ']as h's:i(d or(' d: pay bot;'d 1,') '(e (_ caqtrol Y _h:s (!,rrr Ks ]qtcrnal dicgrrs]c CONTROL self tests• accurs repec!edly, repiacn tt'n ELL('TRONICR control B_b1'K4 CONTROL...
  • Page 18 WHC1200 INTEGRATED WATER HEATER CON-[ROL DISPLAY BOARD "I MAIN CONTROL CN1 • 2 WHITE OLNF BOARD ORANGE [ i#,,_ N S[ ORMER BLACK 6 CONDUCTOR RIBBON CABLE n4Onr 4 RED SWITCH "10 VALVE IGNITER BLUE FLAME PROBF PRESSURE SWITCH ,)-7 v-'1;_...
  • Page 19 INTECRATED HEATER ,,ONTROL 12O0 PA_TS HTP PART NUMBER I EM DESCRIP riON i;_-, TRA'B'_,_MER _ B_OWER HU_'" O ABLE cO :ROL HOARD i7000 ZOO0 SPECIFY MODLL &" HERIAL NUMBER WHEN ORDERINC D S_LAY BOARD DSPLAY BOARD TO CONTROL BOARD WIRE _<£_UREHW_TCH"...
  • Page 20 TYPICAL VENTING VERY qMPORTANT: YOLJ M-JST USE SUPPLIED PIPE i,O:'_ I I-_S7 84" I XHAUSf PIPING ADDI]IONAI PIP!N(} (;AN BE A:3S OR PVC YOU MUST SUPPORI PIPNG, APPIIANSF NOT N[ENDED TO SUPPORT VLNTINC PIPES PLEASE NOTE: THE METHODS DESCRIBED ARE SUGGESTED GENERIC METHODS ONLY SPLCI:IC...
  • Page 21 HAVE A COMBUSTION ANALYZER, FOLLOWING RATINGS WILl WILL BE VERY HELPFUL SETTING YOUR VOYAGER: FOR NATURAL GAS READING SHOULD BE BETWEEN 9 1/2 % & 10,1/2 02 READING SHOULD BE BETWEEN 5 1/2 3 _ MAX CO READING SHOULD BE UNDER 10 PPM INTAKE_ PROPANE READING...
  • Page 22 REDUCFB TO 3" UTILIZE SID_ WALL VENT TERMINAL 3' pv REQ'D FRESH FOR COMBUSTION OpTIOnAL VIO00 VENT (S!DE VIEW) EXHAUST -_-_ / 4" pvc f COLD FLOOR MOUNTED FLOOR MOUNTED (FRONT VIEW) 3" PIPE SUPPORT piPE SUPPORT MI N 84" REO"...
  • Page 23 REVERSE PIPING VOYA,_,[ VOYAGER STORAGE TANK COLD COLD WATER COLD WATER SS-CB ,,o,_ I_I_I CHECK VALVE .._!, ._ [i_i ,_. , < DRAIN CONDENSAT DRAIN ]RA'N INFORMATION CONTANED IN THiS MANbAL ;S FOR ,_C,L,AN,..; ONLY. FACTORY CANNOT BE HELD RESPONSBLE FOR AX v PROBLEMS...
  • Page 24 COMBINATION HEATING, COOLING, AND DOMESTIC HOT WATER HEATING AND RADIANT LOOP FOR HEATINC COMBINATION HEATING, COOLING, AND DOMESTIC HOT WATER HEATING WITH ADDITIONAL STORAGE CIRCULATOR REQUIRED LINE SPARCO AQUAMIX SHOWN DRAIN fLOOR 14OUNTED p_pE SUPPORT VOYAGER HIGH E_FICIENC v GAS FIRED WATER HEATERS...
  • Page 25 COMBINATION WATER HEATING COMBINATION HEATING, COOLING, AND DOMESTIC AND FLOOR RADIANT HEATING HOT WATER HEATING AND RADIANT LOOP FOR HEATING SPARCC AQUAt_ SHOWN (AM-I01C} OTHER VALVES, CONSUL T VALVL MANUFACTURER. COLD VOYAGER CLOSED LOOP IEAT SOURC_ r VOYAGER HIGH EFFICIENCY GAS-FIRED WATER HEATERS WITH A_R HANDLERS...
  • Page 26 COMPLETE TEAR DOWN PROCEDURE 5/16" NUT DRIVER ¼" FLAT HEAD SCREWDRIVER TOOLS REQUIRED: #2 PHILLIPS HEAD SCREWDRIVER 3/8" DEEP SOCKET 10" PIPE WRENCH 7/16" DEEP SOCKET V2"DEEP SOCKET 1 ¼" DRIVE INCH POUND TORQUE 3/8" WRENCH WRENCH (RANGE 0-200) SNAP RING OR NEEDLE NOSE PLIERS 7/16"...
  • Page 27 ASSEMBLY REPLACE THE WHITE FIBER BURNER MOUNTING FLANGE GASKET WITH A NEW GASKET. PUT THE BURNER MOUNTING FLANGE BACK IN PLACE WITH THE ½" HOLE NEXT TO THE LARGE HOLE IN THE CENTER OF THE PLATE TO THE RIGHT AND WITH THE STUDS FACING OUT. TIGHTEN THE SIX ½"...
  • Page 28 TIGHTEN THE TWO 3/8" IGNITOR NUTS TO 50 INCH POUNDS TORQUE. PLACE THE FLAME RECTIFICATION PROBE BACK INTO THE BURNER MOUNTING FLANGE AND TIGHTEN THE SCREW WITH A #2 PHILLIPS HEAD SCREWDRIVER. RE-INSTALL THE AIR INLET GASKET TO THE RIGHT SIDE OF THE BLOWER WITH THE TWO ANGLE CUTS FACING TOWARD THE WATER HEATER.

  • Page 29: Parts I Llustrations

    PARTS I LLUSTRATIONS .i-_[ AIR INLET ADAPTER N1110 AIR INLET MANIFOLD A5000 PAGE: 29 LP-41 REV.: 12/16/98...
  • Page 30 GASKET AIR INLET G5030 GAS ORIFICE UNION GGU5 PAGE: 30 LP-41 REV.: 12/16/98...

  • Page 31: Gas Orifice

    GAS ORIFICE 01000 AIR ORIFICE A3001 = 1.0 SIZE; A3002 = 1,125 SIZE; A3003 = 1.375 SIZE FLAME RECTIFICATION PROBE PSE-TF1 PAGE: 31 LP-41 REV.: 12/16/98...
  • Page 32 GASKET BURNER MOUNTING FLANGE G5010 BURNER MOUNTING FLANGE 7000-616 PAGE: 32 LP-41 REV.: 12/16/98...
  • Page 33 GAS VALVE GV1000 AIRINLET CONNECTOR F3000 PAGE: 33 LP-41 REV.: 12/16/98...
  • Page 34 • 110V IGNITOR - SURFACE IGNITER 0206FF003 © GASKET BURNER MOUNTING FLANGE WHITE G5040 GASKET BLOWER OUTLET FLANGE G5020 PAGE: 34 LP-41 REV.: 12J16/98...
  • Page 35 GAS ORIFICE C ONVERSION INSTRUCTIONS IF UNIT IS INSTALLED, TURN OFF POWER AND GAS SUPPLY BEFORE PERFORMING ANY CONVERSIONS. TO CHANGE GAS ORIFICE, DISCONNECT UNION (#6) BETWEEN THE GAS VALVE AND AIR INLET; REMOVE OLD GAS ORIFICE (#5), AND INSTALL THE NEW GAS ORIFICE IN THE UNION THAT CORRESPONDS TO THE UNIT MODEL NUMBER AND FUEL BEING USED.
  • Page 36 REPLACE GAS TYPE LABEL OVER GAS INLET PIPE. © _PLIANCF • SE: UP FOR IF YOU ENCOUNTER COMBUSTION PROBLEMS, REFER TO PROCEDURE "1" ON PAGE 40. GASVALVEREPLACEMENT-REMOVAL SHUT OFF POWER TO THE VOYAGER. REMOVE THE DOOR FROM THE VOYAGER CABINET. SHUT OFF THE GAS VALVE BY TURNING THE BLUE KNOB ON THE VALVE TO THE "OFF"...
  • Page 37 BREAK THE UNION THAT CONNECTS THE GAS VALVE TO THE AIR INLET MANIFOLD. BREAK SLIDE THE GAS VALVE OUT THROUGH THE FRONT OF THE VOYAGER CABINET. REMOVE THE GAS VALVE WIRING HARNESS FROM THE GAS VALVE. GAS VALVE REPLACEMENT - INSTALLATION NOTE: IF YOU HAVE TWO MANOMETERS AVAILABLE,...
  • Page 38 RE-CONNECT THE SUPPLY GAS PIPING TO THE VALVE. TURN ON THE GAS TO THE VOYAGER. TURN THE BLUE KNOB ON THE GAS VALVE TO THE "ON" POSITION. PILOT REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTER-CLOCKWISE WITH A PAIR OF SNAP RING OR NEEDLE NOSE PLIERS.
  • Page 39 IF IGNITION WAS POOR: LOOK AT THE COLOR OF THE FLAME WHILE THE UNIT IS RUNNING, THROUGH THE SIGHT GLASS. IF IT IS GREEN OR RED IN COLOR, OR THE HEATER WHISTLES ON IGNITION, TURN THE ADJUSTMENT SCREW COUNTERCLOCKWISE AT V2TURN INTERVALS, UNTIL THE FLAME TURNS BLUE/LIGHT BLUE IN COLOR, OR THE WHISTLING AT IGNITION STOPS.
  • Page 40 CONNECT THE VACUUM HOSING ACCORDING TO THE FOLLOWING DIAGRAM: • , (.\vsJ. MANOMI TFR RE-CONNECT THE SUPPLY GAS PIPING TO THE VALVE. TURN ON THE GAS TO THE VOYAGER. TURN THE BLUE KNOW ON THE GAS VALVE TO "ON". P[LDT REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTERCLOCKWISE WITH A SMALL PUNCH AND HAMMER.
  • Page 41 LET THE VOYAGER CYCLE. AFTER THE VOYAGER STARTS, LET IT RUN FOR 30 SECONDS, THEN ADJUST THE GAS VALVE BY USING THE GAS VALVE ADJUSTMENT SCREW, SO THAT MANOMETER #2 READS EXACTLY THE SAME AS MANOMETER EXAMPLE: IF MANOMETER #1 READS -.35" AND MANOMETER #2 READS .1";...
  • Page 42 IMPORTANT INSTRUCTIONS FOR SSVH MODELS HOW THE SYSTEM W ORKS W ITH RADIANT HEAT BOTH THE VOYAGER SSV AND SSVH MODELS ARE VERY EFFICIENT AND POWERFUL WATER HEATING DEVICES. VOYAGER SSV AND SSVH MODELS PRODUCE LARGER AMOUNTS OF HOT WATER IN A VERY SMALL COMPACT DESIGN, WHEN COMPARED WITH CONVENTIONAL WATER HEATERS.
  • Page 43 NOTE: A BRONZE CIRCULATOR BETWEEN DOMESTIC HOT WATER OUTLET AND DOMESTIC C_LD,WATER INLET REQUIRED TO ACHIEVE RATINGS BELOW: VOYAGER SSVH MODEL SIZING CHART Flow TEMPERATURE RISE (DEGREES... 15,co0 20,000 25,ooo 30,000 22,500 30,000 37,500 45,000 30,000 40,000 50,000 60,000 37,500 50,000 62,500 75,000...
  • Page 44 THIS VOYAGER HAS THE NEW 1200 BOARD AND BLOWER SYSTEMI THE ADDmONAL FEATURES ARE LISTED BELOW: THE BOARD WILL DETECT PROPER POLARITY BY ILLUMINATING THE GREEN LED LIGHT LOCATED ON THE LOWER RIGHT CORNER OF THE BOARD. NO LIGHT MEANS IMPROPER POLARITYI THE BLOWER CABLE AND THE CURRENT LIMITER HAVE BEEN ELIMINATED.

This manual is also suitable for:

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