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Coleman 3000 SERIES Assembly Instructions Manual

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IIIII
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®
ASSEMBLY
INSTRUCTIONS
3000
SERIES
WARNING:
THE EDGES OF SHEET METALPARTS CAN CAUSE INJURY
IF NOT HANDLED WITH CARE.
USE ,EXTREME CAUTION!
I
I
IMPORTANT!
TO ENSURE PROPER GAS FLOWs BURNER
CONTROL VALVES MUST BE
"OFF"
BEFORE
OPENING THE GAS CYLINDER VALVE,
I
lU
Las lnstrucciones
de Ensamlllajo
on e,,pa_ol
en la pallina 21.
11412077AX 01/01 (REV, 010603)
Coleman
Company,
Inc.
410t
Howard Bush Drive
Neosho,
Missoud 64850
Internet site:
www.bbqhq,
com
1-800-356-3612
_

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Summary of Contents for Coleman 3000 SERIES

  • Page 1 INSTRUCTIONS 3000 SERIES WARNING: THE EDGES OF SHEET METALPARTS CAN CAUSE INJURY IF NOT HANDLED WITH CARE. USE ,EXTREME CAUTION! IMPORTANT! Coleman Company, Inc. 410t Howard Bush Drive TO ENSURE PROPER GAS FLOWs BURNER Neosho, Missoud 64850 CONTROL VALVES MUST BE "OFF"...

  • Page 2: Gas Cylinder

    11412077AX (Pg.2) BEFORE YOU BEGIN ASSEMBLING Tools Needed YOUR QUALITY COLEMAN ,=;>#20 6 -LobeScrewdriver(included) BARBECUE GRILL: #2 Phillips Screwdriver An adjustable wrench =_ FOR EASE OF ASSEMBLY, leave the grill on 9-VoltBattery (Included) the inside bottom foam packing tray unUI the Optional T ools wheels have been attached.
  • Page 3 Assemble the DOORHANDLES(21) to the DOORS(20). See detail 1-A. Attach the DOORMAGNETS(19a) to the Door Stop Bracket.See detail 1-B. Hardwareshown actual size 3/8" (4)Qty. Snaptwo DOOR MAGNETS(19a) into the Door Stop Bracket. Attacha DOOR HANDLE(21) to one DOOR (20) withtwoscrews(B'r). Repeatthe assemblyfor the other Door and Door Handle.
  • Page 4 11412077AX(Pg. 4) Attach the DOOR STOP(191))on the grill base. See detail 2-A. Placethe right DOOR (20) on the gdti frame. See detail 2-A =_ Installthe HINGE PIN (20a)in the Door.See detail 2-B =_ Repeat2-A and 2-B for the left DOORassembly. RightDoor Insert the HINGE PIN (20a) into the Door, Begin with insertingthe Hinge Pin into the top...

  • Page 5: Door Adjustment

    Removeoutside foamfrom the LEFTSIDE and RIGHT SIDEof the BASE. Check the alignment of the doors with the control panel. See details 3-A and 3-B. CLOSE GRILL LID FOR DOOR ADJUSTMENT PUSH LEFT DOOR DOOR 3-A. Check the alignment of the doors with the control 3-B.
  • Page 6 11412077AX (Pg. 6) The front doors are not shown for clarity of assembly. =:> AssembleWHEELS(16). See detail 4-A. <> Assemble BASKET(22) on the right end of base and legs, See detair4-B. Label Back 4-B Feed the BASKET(22) through the right legs with the basketextensions on the outsideof the legs, The extensionswill rest againstthe outsideof the legs.
  • Page 7 Assemblethe two GREASE DRIP PANS(48) under the bottom castingand securewith the two GREASEPAN HANGERS(49). See detail S-A VIEW SHOWNWITHOUTTHE SIDE PANELFOR CLARITY OF ASSEMBLY BACKOFGRILL,UNDERNEA'ITI VIEW FRONT ../ S-A Align the holes in the GREASEPAN (48) with the holes underneath the Bottom casting.
  • Page 8 11412077AX (Pg.8) Assemblethe two DISPOSABLEGREASE PANS(48a).See detail 6-A. BACK OF GRILL UNDERNEATH VIEW 6.A. Placetwo DISPOSABLEGREASEPANS(48a) intothe Grease Pan Hangersas shown.
  • Page 9 Assemble CONTROL KNOBS ( 32), M EAT PROBE RECEPTACLE (57a) a ndMEAT PROBE (57)indetail 7 -A. AssemblePERFORATEDSTAINLESSTENT (62). See detail 7-B. 7-B. PlacethePERFORATEDSTAINLESSTENT(62) in 7-A. Place CONTROLKNOBS(32) on valve stems. the slots of the PORCELAIN'T' TENT (61). InsertMEATPROBERECEPTACLE(57a) into the right side of the controlpanel.
  • Page 10 11412077AX(Pg. 10) AssembleFRONT HANDLEAssemblyto the GRILL LID (55) in detail 8-A. AssembleCOOKINGGRIDS (63) and WARMINGRACK (65). See detail 8-B. Step AO AO 8-B. Placethe COOKINGGRIDS (63) in the Bottomcasting with the smooth surface down. Set the WARMINGRACK (65) nearthe backof the bottom casting.
  • Page 11 ,=# Assemble Pre-AssembledRIGHTSIDETABLEin detail 9-A. _Step_ Note: Use both handsand lift with side table brackets.NEVERlift with plastic parts. PRE- A SSEMBLED SIDETABLE Right 9-A. Use the 6-lobe screwdriverto back out the outside screwslocatedin the top right legs (2 or 3 turns)just enoughfor the SIDE BRACKETS (11 and 13) on the PRE-ASSEMBLED sidetable,to slide in place.
  • Page 12 11412077AX(Pg, 12) Assemble Pre-AssembledLEFT SIDETABLEin detail 10-A =:> Note: Use both handsand lift withside table brackets. NEVERlift with plasticparts. PRE- ASSEMBLED SIDETABLE Left Front 10-A.Usethe 6-lobe screwdriverto backout the outsidescrewslocated in the top left legs (2 or 3 turns)just enoughfor the SIDE BRACKETS(11 and 13) on the PRE-ASSEMBLED sidetable, to slide in place.

  • Page 13: Electronic Module

    11412077AX(Pg. 1 3) Assemble theELECTRODE WIRES (29), S WITCH WIRES (26)andthe9-VOLT BATTERY (30)totheELECTRONIC MODULE ( 28)indetails 11-A. Assemble theELECTRONIC MODULE ( 28)under t heLeftSideTable indetail 1 1-B. ELECTRONIC MODULE ili_;1 LEFT SIDE OF GRILL Left front 9-VOLT BATTERY3,0 side of grill ELECTRONIC MODULE28 11-B, Onthe LEFT side of the grill, locatethefront...
  • Page 14 Assemblethe CYLINDER(79) to the Cylindercaddy.See detail 12.A. Placethe CYLINDERRETAINERWIRE(77) over the CylinderCollar. See detail 12-B AttachingTYPE 1 fi_ng to the fuel outlet valvein detail 12-C Leffend 12-B Placethe CYLINDERRETAINER WIRE (77) over the Cylindercollar, by rotatingthe wire from the originalpositiontowardthe cylinder collar.
  • Page 15 11412077AX (Pg. 15) Attach the Side Burnerassemblyto the grill in detail 13.A c_ Assemblethe SIDE BURNERELECTRODE with wires (8) in detail 13-B, Note: Use both hands and lift with side table brackets.NEVERlift with plasticparts. Left Top View 13-B.Threadthe blue SIDE BURNERELECTRODE wires (8)through the Base and securethe Double electrodeto the base with one screw (JS).
  • Page 16 ;i__,:.._. -_ Assemble the IGNITERWIRES(lead ELECTRODEWIRES (29) and Side burnerwires), SWITCHWIRES (26) and the 9-VOLT BATTERY(30) in details 14-A. Assemblethe ELECTRONICMODULE(28) in detail 14-B. ELECTRONIC MODULE LEFT SIDE OF GRILL 9-VOLT BATTERY_[0 ELECTRONIC MODULE 28 Left front GLUE side of StDE grill 3URNER...
  • Page 17 11412077AX ( Pg. 17) Assemblethe SIDEBURNERVALVE(27) in detail 15-A. Assemblethe SIDE BURNERGRID (41) and the SIDE BURNERCONTROL KNOB(40) onto the Side burner.See detail 15-B. Step 15-B. Set the SIDE BURNER GRID (41) tabs into the slots on the Side Burner base and turn 15-A.
  • Page 18 Assemblethe CYLINDER(79) to the Cylindercaddy.See detail 16.A Placethe CYLINDERRETAINERWIRE(77) over the CylinderCollar. See detail 16.B Attaching TYPE1 fitting to the fuel outlet valvein detail 16-C. 16-B Placethe CYLINDERRETAINERWIRE(77) over the Cylinder collar,by rotatingthewire 16.A Set CYLINDER(79) in the cylindercaddy from the originalpositiontowardthe cylinder with the outlet valve facing the front of the collar.
  • Page 19 Refer to the Use and Care manual. Coleman shall not be liablefor any incidental or consequential damagescausedby the breachof any expressor implied warranty.Except t o the extentprohibited byapplicable law,anyimpliedwarrantyof merchantability or fitnessfor a particular /ik IMPORTANT: purpose is limitedinduration to theduration of the abovewarranty.