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Craftsman 917.270830 Owner's Manual

20.5 hp electric start 42" mower 6 speed transaxle lawn tractor
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Owner's Manual
£RI:IFTSMI:IN
20.5 HP
ELECTRIC
START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270830
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179

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Summary of Contents for Craftsman 917.270830

  • Page 1 CAUTION: For answers to your questions about this product, Call: Read and follow all 1-800-659-5917 Safety Rules and instructions Sears Craftsman Help Line before operating this equip- 5 am - 5 pm, Mon- Sat ment. Sears, Roebuck and Co., Hoffman...
  • Page 2 Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main- tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

  • Page 3: Slope Operation

    • Do nottry to stabilize the machine by • Turn off blades when not mowing. putting your foot on the ground. • Stop engine before removing grass • Do hot use grass catcher on steep catcher or unclogging chute. slopes. •...
  • Page 4 manufacturer's recommended parts, • Nevermakeadjustments or repairswith when necessary. the enginerunning. • Gras_catchercomponents • Mower blades are sharp and can cut. are subject Wrap the blade(s) or wear gloves, to wear, damage, and deterioration, use extra caution when servicing them. which could expose moving parts or •...
  • Page 5 (Section 4442 of the Califomia Public Resources Code). Other CONGRATULATIONS on your purchase states may have similar laws. Federal of a Craftsman Tractor. it has been laws apply on federal lands. A spark designed, engineered and manufactured...
  • Page 6 PARTS BAG CONTENTS SHOWN FULL SIZE (1) Large Rat Washer (1) Hex _)t 3/8-16 x 1 (1) Lockwasher (1) Hax Bolt (1) Locknut 5/16-18x 1-1/4 5/16-18 (1) Shoulder Bolt 5/16-18 (1) Washer © 17/32 x 1-3/16 x 12 Gauge...
  • Page 7 PARTS BAG CONTENTS SHOWN FULL SIZE (2) Screws (2) Lock #10 x 5/8 W_hem i 0 , (2)WeldNuts (2) Washers 3/16 x 3/4 x 16 Gauge Parts packet separately in carton Parts Bag contents not shown full size (2) Washers (2) Shoulder "_/ 3/8 x 7/8 x 14...
  • Page 8 Your new tractor has been assembled at the factory with exception of those parts left. unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

  • Page 9: Maintenance

    INSTALL MULCHER PLATE HOW TO SET UP YOUR TRACTOR • Install two latch hooks to mulcher plate CONNECT BATTERY using screw, washer, lock washer, and weld nut as shown. • Lift hood to raised position. NOTE: Pre-assemble weld nut to latch •...
  • Page 10 ASSEMBLE GAUGE WHEELS TO CONVERT TO BAGGINGOR MOWER DECK DISCHARGING The gauge wheels are designed to keep Simplyremovemulcherplateandstore in the mower deck in proper position when a safe place.Yourmoweris nowreadyfor operating mower. Be sure they are prep- dischargingor installationof optional erly adjusted to ensure optimum mower grasscatcheraccessory.

  • Page 11: Check Tire Pressure

    CHECKTIREPRESSURE ,/CHECKLIST The tires on yourtractorwere overinflated PLEASE REVIEW THE FOLLOWING at the factory for shipping purposes. CHECKLIST: Correct tire pressure is important for best All assembly instructions have been cutting performance. completed. • Reduce tire pressure to PSi shown in No remaining loose parts in carton.
  • Page 12 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I-- ;I REVERSE FORWARD FAST SLOW BA'I-FERY CAUTION OR WARNING LIGHTS ON OVER TEMP OIL PRESSURE ENGINE ON ENGINE OFF LIGHT FUEL CHOKE MOWER HEIGHT...
  • Page 13 KNOW YOUR TRACTOR READTHIS OWNER'SMANUALAND SAFETYRULESBEFOREOPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Attachment Ammeter Clutch Lever Switch Choke Contro .-" _ ..Ignition Throttle Control...
  • Page 14 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glass- es or eye shields while operating your tractor or performing any adjust- ments or repairs. We recommend a wide vision safety mask over specta- cles, or standard safety glasses.

  • Page 15: Before Starting The Engine

    TU ADJUSTMOWERCUTI'INGHEIGHT OPERATE ON HILLS The cuttingheightis controlledby turning CAUTION: Do not drive up or down the heightadjustmentknobin desired hills with slopes greater than 15 ° and do direction. not drive across any slope. A slope guide at the back of your manual is provided for •...

  • Page 16: Add Gasoline

    • Pull choke control out for a cold engine cap tight, wait for a few seconds, remove and read oil level, if necessary, start attempt. For a warm engine start add oil until "FULL" mark on dipstick attempt the choke control may not be reached.

  • Page 17: Mowing Tips

    MULCHING MOWING TIPS MOWING TIPS IMPORTANT: For best performance, • Tire chains cannot be used when the keep mower housing free of built-up grass mower housing is attached to tractor. and trash. Clean after each use. • Mower should be properly leveled for •...

  • Page 18: General Recommendations

    CUSTOMER RESPONSIBILITIES MAINTENANCEIN DATES SCHEDULE _"_,.,_/_,xo _, ._ = _/o_ FILL CheCk Brake Operation Check Tire Pressure i II_ CheCk Operator Presence Interlock Systems Check forLoose Fasteners Ill_ Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Adjust...
  • Page 19 TRACTOR IMPORTANT: To ensure proper assembly, center hole isn blade must align with Always observe safety rules when per- star on mandrel assembly. forming any maintenance. • Reassemble hex bolt, lock washer and BRAKE OPERATION flat washer in exact order as shown. If tractor requires more than six (6) feet...
  • Page 20 level more frequently to avoid possible • Keep battery and terminals clean. engine damage from running low on oil. • Keep battery bolts tight. Change the oil after every 25 hours of • Keep small vent holes open. operation or at least once a year if the •...
  • Page 21 • Saturateit in engineoil. Wrapit in clean,absorbentcloth andsqueezeto Top Air Gui_.. removeexcessoil. Engine Cooling "" • If very dirty or damaged, replace pre- cleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE Air Guide •...
  • Page 22 ACAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. •...
  • Page 23 TO LEVELMOWERHOUSING equal in length. Both links should be approximately 10-3/8". Adjust the mower while tractor is parked • If links are not equal in length, adjust on level ground or driveway. Make sure one link to same length as other link. tires are properly inflated (See =PROD- •...

  • Page 24: Belt Installation

    BELT • Make sure belt is in all pulley grooves INSTALLATION and inside all belt guides. • Install new belt in reverse order of • Install mower in reverse order of removal. removal instructions. Idler Mandrel Pulleys Pulley, Mandrel Pulley TO REPLACE MOTION DRIVE BELT...
  • Page 25 TRANSAXLE GEAR SHIFT LEVER NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant ADJUSTMENT may be purchesed from your local parts The transaxle should be in neutral when dealer. Tire sealant also prevents tire dry the gear shift lever is in neutral (N) (lock rot and corrosion.

  • Page 26: Replacing Battery

    INTERLOCKS AND RELAYS Loose or damaged wiring may cause your "Positi_tive" tractor to run poorly, stop running, or pre- vent it from starting. • Check wiring. See electrical wiring dia- gram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse.
  • Page 27 below before loosening cable. If adjust- then turn out (counterclockwise) 1-1/4 to 1-1/2 turns. ment is necessary, proceed as follows: • With engine not running, move choke FINALSETTING- control (located on dash panel) to full • Start engine and allow to warm for five choke position.
  • Page 28 fuels (called gasohol or using ethanol or Immediately prepare your tractor for stor- methanol) can attract moisture which age at the end of the season or if the trac- leads to separation and formation of acids tor will not be used for 30 days or more. during storage.
  • Page 29 TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE Fill fuel tank. Will not start • Out of fuel. See =TO START ENGINE" in • Engine not =CHOKED" • propedy. Operation section. Wait several minutes before • Engine flooded. • attempting to start. Replace spark plug.

  • Page 30: Troubleshooting

    TROUBLESHOOTING CHART CORRECTION CAUSE PROBLEM • Check all wiring. • Loose or damaged wiring. Engine clicks but • Check/replace solenoid • Faulty solenoid or starter. will not start (con- starter. t'd) • Set in "Higher Cut" posi- Loss of power Cutting too much tion/reduce speed.
  • Page 31 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Poor cut - uneven grass, leaves, and trash around mandrels. (cont'd) Mower blades will • Obstruction in clutch • Remove obstruction. not rotate mechanism. • Worn/damaged mower • Replace mower drive belt. drive belt. • Frozen idler pulley. •...
  • Page 33 TRACTOR - - MODEL NUMBER 917.270830 SCHEMATIC BLACK BATTERY FUSE 30 AMP. STARTER AMMETER 9L4C.K (OPTIONAL) W_TE L ..CLUTCH I BRAKE (PEDAL UP) SEAT SWITCH IGNITION (NOT OCCUPIED) SWITCH A mAE CLUT H"' (CLUTCH OFF) CONNECTOR GROUNDING (OPTIONAL) UGHTING SY$'_M OUTPUT sp_PAc•...
  • Page 34 TRACTOR - - MODEL NUMBER 917.270830 ELECTRICAL _÷--- _-19 8"...
  • Page 35 Cable Ground 121305X Switch Scat 140301 Switch Ign 4 Position 124211X Nut Ignition 141226 Cover IgnitionSwitch 109310X Key Molded Craftsman 166145 Harness Ign 71110408 Bolt BIk. Fin Hex 1/4-20 Uno x 1/2 131563 Cover Terminal 168327 Solenoid 73640400 Nut Keps BIk Hex 1/4-20 Unc...

  • Page 36: Chassis And Enclosures

    TRACTOR - - MODEL NUMBER 917.270830 CHASSIS AND ENCLOSURES 116, /"...
  • Page 37 TRACTOR - - MODEL NUMBER 917.270830 CHASSIS AND ENCLOSURES PART DESCRIPTION 165583 Chassis Assembly Drawbar 140356 17490612 Screw, Thd. Roll. 3/8-16 x 1 STD551025 Washer 13/32 x 3/4 x 16 Gauge 155272 BumperHood/Dash ;'161917X013 Dash STD533710 Bolt,Carriage 3/8-16 x 1 155927 Panel, Dash, L.H.

  • Page 38: Ground Drive

    TRACTOR - - MODEL NUMBER 917.270830 GROUND DRIVE " 39..._ • 48 39 " 4 2_7 _...
  • Page 39 TRACTOR - - MODEL NUMBER 917.270830 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION ..Transaxle (See Breakdown) 8883R Cover, Pedal Pearless 206-545C 140186 Pulley, Engine 146682 Spring, Return, Brake 71170764 Bolt, Hex Head, Fin. 123666X Pulley,Transaxle 7/16-20 x 4 Grade 5 12000028 Ring, Retainer STD551143...

  • Page 40: Steering Assembly

    TRACTOR -- MODEL NUMBER 917.270830 STEERING ASSEMBLY , ..:--"---- I...
  • Page 41 TRACTOR - - MODEL NUMBER 917.270830 STEERING ASSEMBLY PART DESCRIPTION 139768 Steenng Wheel 154427 Axle AssemblySTMP Dropped STL 156483 Spindle Assembly, L.H. 157473 SpindleAssembly, R.H. 6266H Beadng, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge : 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip...
  • Page 42 TRACTOR - - MODEL NUMBER 917.270830 ENGINE ,. 27 Spark Arrester...
  • Page 43 TRACTOR - - MODEL NUMBER 917.270830 ENGINE PART DESCRIPTION 162152 Control, Throt Paddle 32 22 2" 17720410 Screw, Hex Thd Cut 1/4-20 x 5/8 Engine, B&S, (See Breakdown)No. 461707-0145-E1 ..MufflerExhaust 149723 Exhaust Asm. Left 144069 144068 Exhaust Asm. Right 138129 Clamp Tube Double Engine 150176...

  • Page 44: Seat Assembly

    TRACTOR - - MODEL NUMBER 917,270830 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION Bosl_ng Snap BIk Ny150 Id Seat 3350 BlklblkCraltsman 121248X 140123 BoltRdhd Sht Nk 114-20x1-1/2 140551 BracketPnt PivotSeal (blk) 72050412 SpacerSpilt28 X 96 Z_c BoltFin Hex 3/8-16unc X 1 134300 STD523710 SpdngCprsn I 27 BIk Pnt...

  • Page 45: Wheels And Tires

    DECALS PART PART DESCRIPTION DESCRIPTION 156439 Decal, Fender Danger Sears 160396 Decal, Mower Ddve Schematic 163200 Decal, Hood, R.H. Craftsman 138047 Decal, BatteryDiehard Sears 163202 Decal, Hood, LH, Craftsman 166887 Decal, Deck Mower EZ3 163207 Decal, Fender 149516 Decal, Batten/...

  • Page 46: Lift Assembly

    TRACTOR - - MODEL NUMBER 917.270830 LIFT ASSEMBLY 25 24 .8 l ,I ,I ,_ _.._ _,.,,__o...
  • Page 47 TRACTOR - - MODEL NUMBER 917.270830 LIFT ASSEMBLY PART DESCRIPTION 159460 LiftLever Inner Wire Assembly 159471 Shaft Assembly,Lift 105767X Pin, Groove 12000002 E-Ring 19211621 Washer 21/32 x I x21 Gauge 120183X Bearing, Nylon 125631X Grip, Handle, Rutecl 122365X Button, Plunger, Red 139865 Link,Lift, LH.

  • Page 48: Mower Deck

    TRACTOR - - MODEL NUMBER 917.270830 MOWER DECK 103 105 I o2 _ >21 113 111 13--- !15!_112 119"_.._ 10...-._...
  • Page 49 TRACTOR - - MODEL NUMBER 917.270830 MOWER DECK PART PART DESCRIPTION DESCRIPTION 164961 Mower Deck Assembly, 42" 122052X Spacer, Retainer STD533107 Bolt 140086 Spring,TorsionBrakes 138017 BracketAssembly, S way Bar, 141043 Guard, TUV Idler Front 162113 Knob Custom Oval 138440 BracketAssembly,Sway Bar 144200 V-Belt STD624008...
  • Page 50 TRACTOR - - MODEL NUMBER 917.270830 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C...
  • Page 51 ..TRACTOR - - MODEL NUMBER 917.270830 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C PART PART DESCRIPTION DESCRIPTION " 772147 Transaxle Cover 790079 Brake Lever Screw 114- 20 x 1-1 14" 780086A Needle Bearing 5/8" 792073A 770128 Transaxla Case 792085A Screw 114-20x2 1/4" 776395 Countershaft 792075...
  • Page 52 TRACTOR - - MODEL NUMBER 917.270830 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 47 I 441 _ 1125 _ 4494...
  • Page 53 TRACTOR o o MODEL NUMBER 917.270830 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0i45-E1 425 ' :__._,_ 971 9 435 '_ 11036 LABEL KIT-EMISSION...
  • Page 54 TRACTOR - - MODEL NUMBER 917.270830 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 1051 _, 697 _' 544_ 358 GASKET 634 _ 3@ ,o@...
  • Page 55 TRACTOR - - MODEL NUMBER 917.270830 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 PART PART DESCRIPTION DESCRIPTION 498583 CylinderAssembly 498314 Rod-Connecting(Standard) 399265 Bushing/Seal Kit 498541 Red-Connecting(.020 U.S.) 91086 _ SeaI-OU 95017 Screw (ConnectingRod) 493304 Sump-Engine 390420 Valve-Exhaust(Include(s): 214517 Head-Cylinder#1 494553 Keeper-Valve(Ref.
  • Page 56 TRACTOR - - MODEL NUMBER 917.270830 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 PART PART DESCRIPTION DESCRIPTION 281411 Spacer 230674 Nut(Rywheel) 693479 Carburetor 394891 Armature-Magneto 693504 Valve-Thmtlte 94731 Borew (MagnetoArmature) 693512 Float-Carburetor 802592 Plug-Spark 94196 Key-'13ming 494705 Wire-Stop 693508 Jet-Pilot 495868...
  • Page 57 TRACTOR - - MODEL NUMBER 917.270830 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 PART PART DESCRIPTION DESCRIPTION 94296 Retainer (Governor Crank) 393815 Hose-Vacuum(Cylinder-To- 615A 93898 Retainer-GovernorShaft ImpulsePump)(Cut to Required 491530 Crank-Governor Length) 491287 "/r Seal-Governor Shaft 94627 Screw (Fan Retainer) 634A 271013 Washer.Foam...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme Operate your Tractor up and down the face of slopes (not caution when changing direction on slopes.
  • Page 60 For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio...

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