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Craftsman 919.165180 Owner's Manual
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Craftsman 919.165180 Owner's Manual

Craftsman 919.165180 Owner's Manual

Permanently lubricated single stage horizontal portable air compressor
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Owner's
Manual
Permanently Lubricated
Single Stage
Horizontal
Portable
AIR COMPRESSOR
Model No.
919.165180
•
Safety
Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
•
Espa_ol
CAUTION:
Read
the
Safety
Guidelines
and
All
Instructions
Carefully
Before
Operating,
Sears, Roebuck and Co., Hoffman Estates, IL 60170 U.S.A.
Visit our Craftsmen
website:
www.sears.€om/¢raftsman
D245_0
Rsv. 0
19/11/01

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Summary of Contents for Craftsman 919.165180

  • Page 1 Owner's Manual Permanently Lubricated Single Stage Horizontal Portable AIR COMPRESSOR Model No. 919.165180 • Safety Guidelines • Assembly • Operation • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts • Espa_ol CAUTION: Read Safety Guidelines Instructions Carefully Before Operating, Sears, Roebuck and Co., Hoffman Estates, IL 60170 U.S.A.
  • Page 2 WARRANTY ..........SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES .......... DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION 11-12 • ° • • ..... ° ..° OPERATION .......... 13-15 MAINTENANCE ........16-17 SERVICE AND ADJUSTMENTS ......18-19 STORAGE ..........
  • Page 3 Model 919-165180 Max. Developed Bore 2.38" Stroke 1.35" Voltage-Single Phase Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity 25 gallons Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM @ 40 psig SCFM @ 90 psig Refer to Glossary for abbreviations, This manual contains information that is important for you to know and understand_ This information relates to protecting YOUR S&FETY and PREVENTING EQUIPMENT PROBLEM8.
  • Page 4 SAVE THESEINSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY PROPERTY DAMAGE_ READ AND UNDERSTAND WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT I: Y-'_'_F-'_I_ WARNING: RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT IS NORMAL FOR ELECTRICAL CONTACTS ALWAYS OPERATE THE COMPRESSOR IN A WITHIN THE MOTOR AND PRESSURE SWITCH...
  • Page 5 WARNING: RISK OF BURSTING THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK, RESULT IN A VIOLENT TANK EXPLOSION COULD CAUSE PROPERTY DAMAGE OR SERIOUS INJURY. WHAT CAN HAPPEN HOW TO,, PREVENT FAILURE TO PROPERLY DRAIN DRAIN TANK DAILY OR AFTER EACH USE. JF CONDENSED WATER FROM THE TANK DEVELOPS A LEAK, REPLACE iT TANK, CAUSING RUST AND THINNING...
  • Page 6 WARNING: RISK OF ELECTRICAL SHOCK WHAT CAN HAPPEN H,OW TO PREVENT NEVER OPERATE THE COMPRESSOR YOUR AIR COMPRESSOR 16 POWERED BY ELECTRICITY. LIKE ANY OTHER OUTDOORS WHEN iT IS RAINING OR IN WET CONDITIONS. ELECTRICALLY POWERED DEVICE, IF IT IS NOT USED PROPERLY IT MAY CAUSE NEVER OPERATE COMPRESSOR WI'(H ELECTRIC SHOCK.
  • Page 7 WARNING: RISK OF BURNS HOW TO PREVENT IT WHAT CAN HAPPEN TOUCHING EXPOSED METAL SUCH AS THE NEVER TOUCH ANY EXPOSED METAL PAIRTS ON COMPRESSOR DURING OR COMPRESSOR HEAD OR OUTLET TUBES, IMMEDIATELY AFTER OPERATION. CAN RESULT IN SERIOUS BURNS. COMPRESSOR WILL REMAIN HOT FOR SEVERAL MINUTES AFTER OPERATION.
  • Page 8 WARNING: RISK OF PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR (Fire, Inhalation, Damage to Vehicle Surfaces) m,,. • iiii WHAT CAN HAPPEN HOW TO PREVENT ALWAYS PLACE COMPRESSOR ON A OIL CAN LEAK OR SPILL AND COULD PROTECTIVE MAT WHEN TRANSPORTING TO RESULT IN FIRE OR BREATHING HAZARD, PROTECT AGAINST DAMAGE TO VEHICLE SERIOUS INJURY OR DEATH CAN RESULT.
  • Page 9 Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...
  • Page 10 Assemble Wheels Contents of Carton It will be necessary Air Compressor to brace or support Handle one side of the air compressor Self Tapping Screw when installing the wheels because the air compressor will have a Wheels tendency to tip. Shoulder Bolts, 3/8-16...
  • Page 11 HOW TO SET UP YOUR Make sure the outlet being used has the same configuration UNIT the grounded plug. DO NOT Location of the Air Compressor USE AN ADAPTER. illustration. Locate the air compressor in a clean, dry and well ventilated area.
  • Page 12 Extension Cords Voltage and Circuit Protection Using extension cords is not Refer to the specification table for the recommended. The use of extension voltage and minimum branch circuit cords will cause voltage to drop requirements. resulting in power loss to the motor Certain air compressors can be and overheating.
  • Page 13 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of vanous controls and adjustments. Save this manual for future reference. Outlet Pressure Gauge: The outlet Description...
  • Page 14 If the overload protector shuts the Check Valve: When the air motor off frequently, check for a compressor operating, possible voltage problem, check valve is voltage can also be suspected when: "open", allowing The motor does not get up to full compressed power or speed.
  • Page 15 How to Start: Move the On/Auto/Off lever to "ON/AUTO" position. The Turn the OnlAuto/Off lever to compressor will start. "AUTO" and allow tank pressure Run the compressor for 15 to build. Motor will stop when minutes. Make sure the drain tank pressure reaches "cut-out"...
  • Page 16 Customer Responsibilities Before Daily or after Every Every _ach each Yearly hours hours Check Safety Valve • " Drain Tank • Air Filter 1(1) • Air compressor pump intake and exhaust valves • 1- more frequent in dusty or humid conditions To Check Safety Valve...
  • Page 17 Remove the air filter retainer, After the water has been drained, close the drain valve (clockwise), Remove the air filter and make The air compressor can now be sure it is clean. stored. IMPORTANT: Do not operate the NOTE: If drain valve is plugged, compressor with the air filter release all air pressure.
  • Page 18 Unscrew the check valve (turn Unit cycles counterclockwise) using a 7/8" automatically when open end wrench. Note the power is on. When doing orientation for reassembly. Maintenance, you may be exposed to voltage sources, compressed Using a screwdriver, carefully or moving parts.
  • Page 19 Apply pipe sealant tape to the To Replace Regulator nipple. Release all air pressure from air Assemble the regulator and tank. See '=To Drain Tank" in the orient as shown_ Maintenance section. NOTE: Arrow indicates flow of air. Unplug air compressor, Make sure it Is pointing in the Remove the regulator...
  • Page 20 Before you store the air compressor, Water will make sure you do the following: condense in the air tank. If not drained, water will Review the "Maintenance" corrode and weaken the air tank section on the preceding pages causing a risk of air tank rupture. and pen_orm scheduled maintenance as necessary.
  • Page 21 Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Pressure...
  • Page 22 PROBLEM CAUSE CORRECTION Pressure reading If there is an excessive It is normal for "some" on the regulated _ressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when adjust the regulator following accessory the instructions in the used.
  • Page 23 CAUSE PROBLEM CORRECTION Replace Damaged regulator Regulator witl not shut off air outlet. =ill Let motor cool off and Motor will not Motor overload protection overload switch will run_ switch has tdpped automatically reset. Motor will start automatically Tank pressure exceeds when tank pressure drops _ressure switch...
  • Page 24 Air Compressor Model Number 919.165180 D24580 24-ENG...
  • Page 25 Cap, Saddle Mount (2 used) 91895680 Screw, 1/4-20 x .75" (2 used- Torque 9-12 ft.-Ibs.) ACG-19 isolator (3 used) Z-D22655 Tank, 25 Gallon LA-3069 Label, Craftsman LJk-3027 Label, Drain Tank SSP-470-1 Hex Reducer Bushing SS-2707 Drain Valve SUDL-6-I Strip, Rubber Foot CAC-60...
  • Page 26 Air Compressor Model Number 919o165180 _------- (_'_ 56--------_ D24580 26-ENG...
  • Page 27 Air Compressor Model Number 919.165180 PART NUMBER DESCRIPTION Motor Z-D23360 Z-AC-0140 Eccentric Beadng AC-0108 SSF-586 Screw 1/4-20 x ,75" SSF-615 Screw 1/4-20 x 1,25" >x58 Cylinder Sleeve > 59 Connecting Rod Assembly >x60 DAC-308 Formed Compression Ring > 61 ACG-29 Connecting Rod Cap >x62...