Craftsman EZ3 917.258671 Owner's Manual
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Craftsman EZ3 917.258671 Owner's Manual

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[RDFTX
MODEL N
917.258671
OWNER'S
MANUAL
®
®Assembly
®Operation
• Customer Responsibilities
o Service and Adjustments
®Repair Parts
CAUTION:
Read and follow all safety rules and instructions
before operating
this equipment.
FOR CONSUMER
ASSISTANCE
HOT LINE, CALL THIS TOLL FREE NUMBER:
1-800-659-5917
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  • Page 1 [RDFTX ® MODEL N 917.258671 OWNER'S MANUAL ®Assembly ®Operation • Customer Responsibilities o Service and Adjustments ®Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 !i]!ilili lllllllllllllllllllllllllllllllllllllllll...
  • Page 2 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH GENERAL OPERATION III. CHILDREN •...

  • Page 3: Product Specifications

    RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or...
  • Page 4 TABLE OF CONTENTS OPERATION ............11-16 SAFETY RULES ............MAINTENANCE SCHEDULE ........PRODUCT SPECIFICATIONS ........3 SERVICE AND ADJUSTMENTS ......21-27 CUSTOMER RESPONSIBILITIES ..... 3, 17-20 WARRANTY ..............STORAGE ..............TROUBLESHOOTING ..........29-30 TABLE OF CONTENTS ..........4 REPAIR PARTS - TRACTOR ......... 32-47 INDEX ..............

  • Page 5: Accessories

    ACCESSORIES AND ATTACHMENTS ........_ ....... ii1,,,,i,1,,i, iii iiii IHHm'II These accessories and attachments were available throughmost Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor ENGINE MAINTENANCE SPARK PLUG...
  • Page 6 CONTENTS OF HARDWARE PACK iii1,1111,11111 Parts Bag contents shown full size Parts packed separately in carton i lll lul i i, i i i i INNNNIIINI I IINNmUHIIN Seat Video Cassette Steering 5/16-18_ Wheel Mufcher (l)HexBolt Plate _ _]_f]_t_,5/16-18 × 1-1/4 , Jnl_/lll Hill (1) HexBo!! I12-13 x I IIFiHili...
  • Page 7 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened secure_y.. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier_ Standard...
  • Page 8 ASSEMBLY HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment bolt. CONNECT BATTERY (See Fig. 2) • Remove cardboard packing on seat pan= • Place seat on seat pan and assemble shoulder bolt. •...
  • Page 9 ASSEMBLY INSTALL MOWER AND DRIVE BELT (See ° Connect antFsway bar to chassis bracket under left footrest and retain with double loop retainer spring,, Figs. 4 and 7) ° Install clutch rod in clutch lever., Secure with retainer Be sure tractor is on level surface and mower suspension spring, arms are raised with attachment lift control, Engage park- •...
  • Page 10 MBLY INSTALL MULCHER PLATE DEFLECTOR SHIELD (See Figs. 5 and 6) • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE, Pre-assembie weld nut to latch hook by inserting weld nut from the top with hook pointing down_ •...
  • Page 11 OPERATION i i i,uill,i, ................These symbols may appear on your tractor or in literature suppUed with the product, Learn and understand their meaning° BATFERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE...
  • Page 12 ,,,,,,,,, ,,,,,,,,,,, , ,,,,,,, , ,,,,,,,,,,,,, ......... OPERATION KNOW "(OUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with yourtractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference,, LIGHT CHOKE SWITCH...
  • Page 13 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.
  • Page 14 , ,,,,,,,,,,,,,, OPERATION ,,,, .......... ° If stopping is absolutely necessary, push clutch/brake ° With mower in desired height of cut position, gauge pedal quickly to brake position and engage parking wheels should be assembled so they are slightly off the brake, ground°...

  • Page 15: Carburetor

    OPERATION HYDROSTATIC TRANSMISSION WARM UP WARNING: Experience indicates that alcohol blended fuels (called gasoho! or using ethanol or methanol) can • Before driving the unit in cold weather, the transmis- attract moisture which leads to separation and formation of sion should be warmed up as follows: acids during storage.
  • Page 16 OPERATION MULCHING MOWING TIPS MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP Tire chainscannot be used when the mower housing is MOWER HOUSING FREE OF BUILT-UP GRASS AND attached to tractor. TRASH., CLEAN AFTER EACH USE. • Mower' should be properly leveled for best mowing •...
  • Page 17 CUSTOMER RESPONSIBILITIES AS YOU C OMPLETE ..REGULARSERVICE _/_._#" SERVICE DATES Check Brake Operation Check Tire Pressure Check for LOOse Fasteners " " Sharpen/Replace Mower Blades Lubrication Chart Check BatterYLeve!tRecharge Clean Battery and Terminals CheckTransax[eCoofing Adjust Blade Belt(s) Tension Adjust Motion Drive Bell(s) Tension Check Engine Oil Levei ..
  • Page 18 iilu iiiiiiiiiiiiiiiiiiiiii iiii i1,111111,11111u IIIILIIIIIIIIIIIIIIIII CUSTOMER RESPONSIBILITIES TRACTOR TO SHARPEN BLADE (See Fig. 14) Care should be taken to keep the blade balanced° An Always observe safety rules when performing any mainte- unbalanced blade willcause excessive vibrationand even- nance. tual damage to mower and engine. BRAKE OPERATION •...
  • Page 19 ,i,,llll i ,ii,,i,l,,llll LJTIES CUSTOME ........ ll,,ll,,lllll ,_ i i ,i ii I,'I'I"H I II I IIII IIlllll' _ll 'Ill ',ll ",l'l",,'l',l After oil has drained completely, replace oil drain plug V-BELTS and tighten securely._ Check V-belts for deterioration and wear after 100 hours of Refill engine with oil through oil fill dipstick tube.
  • Page 20 SIBILITIES CUSTOMER MUFFLER IMPORTANT: PETROLEUM SOLVENTS, SUCH KEROSENE, ARE NOT TO BE USED TO CLEAN THE inspect and replace corroded muffler and spark arrester (if CARTRIDGE. THEY MAY CAUSE DETERIORATION THE CARTRIDGE, DO NOT OIL CARTRIDGE° DO NOT equipped) as it could create a fire hazard and/or damage. PRESSURIZED CLEAN CARTRIDGE.
  • Page 21 SERVICE AND ADJUSTMENTS CAUTION; BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position, Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug, Slide mower forward and remove belt from engine...

  • Page 22: Side-To-Side

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT_TO-BACK ADJUSTMENT (See Figs_ 23 and 24) IMPORTANT; DECK MUST BE LEVEL SiDE-TO-SIDE, Adjust the mower while tractor is parked on level ground or THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS driveway. Make sure tires are properly inflated .(See NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS "PRODUCT SPECIFICATIONS"...
  • Page 23 ........SERVICE AND ADJUSTMENTS i ,111iii i m Ik I II I I I I1'11 ..... I I I TO REPLACE MOWER DRIVE BELT TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 26) MOWER DRIVE BELT REMOVAL (See Fig 25) •...
  • Page 24 SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT TO ADJUST BRAKE (See Fig. 27) (See Fig. 28) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle,. Park the tractor on level surface_ Engage parking brake_ For assistance, there is a belt installation guide decal on If tractor requires more than six (6) feet stopping distance bottom side of left footrest,.
  • Page 25 AND ADJUSTMENTS SERVmCE TO ADJUST STEERING WHEEL ALIGNMENT TO ADJUST MOTION CONTROL LEVER If steering wheel crossbars are not horizontal (left to right) (See Fig. 29) when wheels are positioned straight forward, remove steer- The motion control lever has been preset at the factory and ing wheel and reassemble per instructionsin the Assembly adjustment should not be necessary_ section of this manual.
  • Page 26 Iklllll llllllklllll[lJlJlJllJ ICE AND ADJUSTM TO START ENGINE WITH A WEAK BATTERY TO REPLACE FUSE Replace with 30 amp automotive4ype plug-in fuse. The (See Fig. 31) fuse holder is located behind the dash......CAUTION: Lead-acid batteries gen'er- TO REMOVE HOOD AND GRILL ASSEMBLY and smoking materials away from bat- ate explosive gases.
  • Page 27 ,_ i ill illllllllllllll_ _ ....i ii/i,,ll, l,i i_l_ i i i IllL,, i iii ii i ii illl VICE AND ADJUSTMENTS i,,, i i i i ill ....With throttle control lever in slow position, hold throttle TO ADJUST CHOKE CONTROL (See Fig.

  • Page 28: Cleaning

    STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or rnore_ FUEL SYSTEM IMPORTANT: iT IS IMPORTANT TO PREVENT CAUTION: Never store the tractor with DEPOSITS FROM FORMING...
  • Page 29 TROUBLESHOOTING POINTS PROBL.EM CAUSE CORRECTION Will not start Out of fuel Fi}I fuel tank, Engine not "CHOKED" properly. See "TO START ENGINE" in Operation section, Engine flooded Wait several minutes before attempting to start, Bad spark plug Repiace spark plug. Dirty air filter, Clean!replace air filter, Dirty fuel filter.
  • Page 30 TROUBLESHOOTING POINTS CAUSE CORRECTION PROBLEM Faulty operator-safety presence control system. Check wiring, switches and connections if not Engine continues to run corrected, contact an authorized service canted when operator leaves seat with attachment clutch department engaged Poorcut-uneven Worn, bent or loose blade. Replace blade, Tighten blade bolt Mower deck not level Level mower deck.
  • Page 31 TRACTOR -- MODEL NUMBER 917.258671 SCHEMATIC BATTERY f ..C/",vO FUSE 30 AMP, ,-_th STARTER AMMETER ..(OPTIONAL) BLACK __Jl WHrrE ,©:©:..SOLENO,O ..CLUTCH 1BRAKE (PEDAL UP) WH1TE SEAT SWITCH IGNITION (NOT OCCUPIED) SWITCH W.fTE f ,---, I .---, , , ..
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 ELECTRICAL...
  • Page 33 Cable, Ground 121305X Switch, Seat 140301 Switch, Ignition 4 Position 124211X Nut, Ignition 141226 Cover, ignition Switch 109310X Key, Molded, Craftsman 156442 Harness, lgnition 71110408 Bolt Blk Fin Hex 1/4-20 UNC x 1/2 131563 Cover, Terminal 145673 Solenoid 73640400 Nut Keps Blk Hex t/4-20 UNC...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 CHASSIS AND ENCLOSURES...
  • Page 35 REPAIR PARTS TRACTOR- - MODEL NUMBER 917.258671 CHASSIS ENCLOSURES PART DESCRIPTION 153871 Chassis 159527 Drawbar 17490612 Screw, Thd., Roll. 3/8_16 x 3/4 Type STD551025 Washer 13/32 x 3/4 x 16 Gauge 155272 Bumper Hood/Dash 150156X01t Dash, Silkscreened STD533710 Bolt, Carriage 3/8-16 x 1 155927 Panel, Dash, LH 145660...
  • Page 36 REPAIR PARTS TRACTOR-- MODEL NUMBER 917.258671 DRIVE...
  • Page 37 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258671 DRIVE PART PART DESCRIPTION DESCRIPTION 150071 8883R Transaxle ( See Breakdown) Cover, Pedal 140186 Hydro Gear Model No. 310-0650 Pulley, Engine 142431 71170764 Spring, Return, Brake Bolt Hex 7/16-20 x 4 Gr. 5 143995 Pulley, Transaxle STD55t143...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 STEERING ASSEMBLY _P'-++'+"-+_...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 STEERING ASSEMBLY PART DESCRIPTION 139768 Wheel Steering Std Black 154427 Axle Asm Front 156483 Spindle Asm Lh 157473 Spindle Asm Rh 6266H Bearing Race Thrust Harden 121748X Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X 16 Ga 19272016 12000029...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258671 ENGINE PART DESCRIPTION 151273 Control Throt Paddle 32 22 t7720410 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Briggs ..Model Noo 42E707-1631-01 '149723 Muffler Exhaust Exhaust Asm. Left 144069 144068 Exhaust Asm. Right 138129 Clamp Tube Double Engine 150176...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 MOWER LIFT 161718...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER 9'17.258671 MOWER LIFT PART DESCRIPTION 159460 Wire Assy., Inner/Spring,w/Plunger Shaft Asm. Lift 159471 Pin Groove 105767X 12000002 E Ring #5133-62 Washer 21/32 x I x 21 Ga.. 1921!62I 120t83X Bearing Nylon 125631X Grip Handle Ftuted 122365X Button Plunger Read 122512X...
  • Page 44 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258671 MOWER DECK 103102...
  • Page 45 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 MOWER DECK PART PART DESCRIPTION DESCRIPTION 156948 Deck Asm., Mower 46" 156493 Pulley, Idler, 97 46 Pri. Drive Bracket Asm., Sway Bar 138457 Washer, 13/32 x 13/16 x 12 Ga.. 19131312 4939M Retainer Spring Bolt, Fin.
  • Page 46 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 SEAT ASSEMBLY _... • PART PART DESCRIPTION DESCRIPTION Seat 121248X Bushing Snap Blk Nyl 50 id 140123 Bolt Rdhd Sht Nk 1/4-20xl-3t8 140551 Bracket Pnt Pivot Seat (blk) 72050411 Bolt Fin Hex 3/8-16 UNC x 1 134300 Spacer Split 28 X 96 Zinc 74760616...
  • Page 47 Decal, insert, Hood Decal Fender Danger Sears t58215 156439 Decal Fend Auto Sears Gold 138047 156810 Decal, Battery Diehard Sears Decal Hood Rh Craftsman 156787 Decal Deck Mower EZ3 Mulching 151299 Decal Hood Lh Craftsman 149516 Decal Battery 151300 Decal Lift Handle...
  • Page 48 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650...
  • Page 49 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650 KEY PART KEY PART NOn NO. DESCRIPTION NO. NO. DESCRIPTION Washer 7/16 x 7/8 x .060 142930 Housing, Lower 142884 142931 Assembly, Upper Housing 150829 Differential Assembly Washer 3/4 x 1.5 x .13 142932...
  • Page 50 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258671 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01 868 _ @40 3s 634A Q 615 q_ 615 q_ 220 _) 84_523...
  • Page 51 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 BRtGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01 [358 GASKET SET J 1861 PUMP REPAIR KI ! 121 CARBURETOR _205 _119 1006...
  • Page 52 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631+01 209A 414 207 Y...
  • Page 53 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,258671 BRIGGS & STRA'TTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER '1631-01 1058 OWNER'S MANUAL I 1019 LABEL "_ REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 306A...
  • Page 54 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258671 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01 KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION 93208 Screw, Phillips 497074 Cylinder Assembly 222511 Washer-, Spring 399265 Bushing Screw, Hex 95039 391086...
  • Page 55 REPABR PARTS TRACTOR - - MODEL NUMBER 917.258671 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01 KEY PART KEY PART DESCRIPTION DESCRIPTION 227 491297 Lever Assembly, Governor 556 93585 Screw, Hex Head 229 62199 Washer 562 93853 Bolt, Governor Lever 230 223882 Washer, Governor Crank, inside...
  • Page 56 CE NOTES...
  • Page 57 SERVICE NOTES...
  • Page 58 NOTES...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. Operate your Tractor up and down the face of slopes (not greater than...

  • Page 60: Replacement

    £RAFTZMAN® OWNER'S 19.5 HP MANUAL ELECTRIC START 46" MOWER AUTOMATIC (HYDROSTATIC) LAWN TRACTOR MODEL NO. Each tractor has its own model number Each engine has its own model number 917.258671 The model number for your tractor will be found on the model plate located under the seat.

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