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465487004 / 0 - 4165417 (01-05-04)
465487004
ASSEMBLY
MANUAL
FOR OUTDOOR HOUSEHOLD USE
ONLY. DO NOT USE INDOORS OR
FOR COMMERCIAL COOKING
INSTALLER/ASSEMBLER:
Leave
these instructions with consumer.
CONSUMER:
Keep this manual for
future reference.
Failure to follow all manufacturer's
instructions could result in serious
personal injury and/or property
damage.
II :t ll CAUTION
I1 11
Read and follow all safety
statements, Assembly Instructions
and Use and Care directions before
attempting to assemble and cook.
Some parts may contain sharp
edges -especially as noted in the
manual! Wear protective gloves if
necessary.
Ill
If you have any questions or need
assistance
during assembly, please
call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com
Char.B .

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Summary of Contents for Char-Broil Patio Caddle 465487004

  • Page 1 465487004 ASSEMBLY MANUAL FOR OUTDOOR HOUSEHOLD USE ONLY. DO NOT USE INDOORS OR FOR COMMERCIAL COOKING INSTALLER/ASSEMBLER: Leave these instructions with consumer. CONSUMER: Keep this manual for future reference. Failure to follow all manufacturer's instructions could result in serious personal injury and/or property damage.
  • Page 2 In addition, i n the stateof California CertifiedGrillPartsAndAnceesodes_, C har-Broil a ndDesign, Char-Broil ( Gas Gdll only,you maytakethe product t othe retailestablishment from Bdquettss)_, C har-Diamonds®, CookingZoneandDesign_,DiamondFlamee, Executive chef®,Faststart_,Flare Fighter_,Flavodvlaster®, Gas Grill S ilouatteandDesign_,H2O...
  • Page 3 LimitedWarranty ..............2 ELECTRICSHOCKCAN KILLOR RESULT Grill ServiceCenter............2 IN SERIOUSINJURY. Tableof Contents............... 3 Safety Precautions............. 3 To prevent electrical shock: Know YourGrill ..............4 • Use only with GFI (Ground Fault Interrupter)protected General Safety..............5 circuit. ExtensionCord Use and Safety......... 5 Accessories................
  • Page 4 Do not touch hot surfaces with unprotectedhands. Use For best grill performanceuse of extensioncord is not handles and knobs providedfor operation. recommended. Never leave grill unattended when ON, If you must use an extension cord for your safety: Use only outdoor type with3 prong groundingplug, rated Keep childrenaway from grill both when hot and cold.
  • Page 5 KeyQty-- Description ......... Part# A ..1 ----Briquets Bag 4158125 B..1 ----Base ..........4154381 C ..1 ----LidHandle ........... 4154399 D..1 ----Cooking G rate ........4152860 E ..1 ----Element Assembly ......4159277 F ..1 ----GdllBottom 4509581 G ..
  • Page 6 • Remove all contents from box. Lay cardboard on the ground when unpacking,assemblegrill parts on the cardboardto avoid scratching surfaces. • Carefully read and follow all assembly instructions, paying particularattention to parts orientation. • Easily find fasteners by referringto each item (shown actual size) at the start of each step. •...
  • Page 7 Lower end of lid hanger bracket must rest on upper lip of insulation bowl. MISC Bag NOTE: Adjust insulation bowl as necessaryto align upper lip with brackets. Tighten wing nut Repeat for all three holes Fold flaps inwards and upwards (90 degrees) sothey.., are horizontal.
  • Page 8 208 between Leg and Grill Bottom Align RectangularSlots #10 Bag (Fingertighten only) (Inside Grill Bottom) Note: Tightenby turning screws only Grill Bottom Handle Log_ Attach leg with Logo (B) and plain leg (C) the same as (A), 465487004 • 8...
  • Page 9 #10 Bag Legs lide into slots se support NOTE: Leg with handle Attach each leg -" must be opposite using screws _.\/ wheels in base. and nuts as -'__ shown. Completed updght view Use 10 or less Ceramic IE_II CAUTION I1_11 Briquets.
  • Page 10 Orient heating element so that the notchis on TOP. IMPORTANT: ("BOTTOM"is stamped on underside of bracket.) 418, Slide element bracket thru slot in sideof insulation bowl and into rectangular slot in grill body. Element bracket MISC Bag mounts snugly against inside of grill body, ©...
  • Page 11 IMPORTANT: NOTE - Legs not shownfor clarity Bend tabs of insulation bowlstraight down toward grease cup to avoid grease spillage. Clip greasecup bracket onto bar at notches Final Assembly Element Raised Lip Brac__._ Remove protectivefilm from controllerprior to use. Raised lip of controllershould be inserted until it is snug against element bracket Top View...
  • Page 12 Before First Use of Grill Use care when operatingyour grill. Be sure you read , Removeall packagingand sale labels from the grill. Do not and understandall the informationand safeguardsin usesharp tools to remove stickers. this manualbeforeoperatingthis grill. • Wash cooking grote with warm soapy water, rinse and dry thoroughly.
  • Page 13 Grilling Cleaning Your Grill . For best results, cook lid on the grill to hold in heat and Excess build up of burned greaseand foodparticleswill reduce providethorough cooking. the grill'scooking performance. To obtainoptimum performance: • Temperaturegauge on the lid indicatesapproximate cooking temperatureinside the grill, •...
  • Page 14 Problem Prevention/ Solution Explanation/ PossibleCause Controllerturned off Grillnot heating Turncontroller knob tomaximum setting. NoPower, Besurecontroller i s fullyseatedin heatingelement b racket andgrillis prepedy pluggedintooutlet. Check fortrippedhousehold circuit b reakers or GFI(Ground Fault interrupter). Reset or replaceif necessary. Try anotheroutlet. Faulty controller or heating element. Replacecontroller o r heatingelement.
  • Page 15: Initial Settings

    Cooking times and temperatures may vary ac_rding to specific First preheaton HIGHto maximumsustained recipes,cooking conditions, or barbecueequipment used, Take temperature.Then place food on grill and adjust this into considerationto insurebest results, controllerto obtain desired temperatureon cooking chart below. INITIALSETTINGS: Vegetables PorkChops Steaks Fish...