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Use and Care Guide
LiquidPropaneGas Grill
KenmoreModel No. 4t5.t6537900
®
This Grill is for OutdoorUse Only
•
Read and follow all Safety, Assembly,
and Use and Care instructions in this
Guide before assembling and cooking
with this grill.
•
Failure to follow all irstructions in this
Use and Care Guide may lead to fire or
e×plosion, which could result in property
damage, personal injury or death.
•
Safety
•
Parts
•
Use and Care
•
Assembly
Assembly Questions?
Call t-800-241-7548
Tools
needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
SAVETHESEiNSTRUCTiONS!
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
(92008Sears, RoebuckandCo., All Rights Reserved
Printedin China
U.S.A.
464324009,80018088,10-15-08
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Summary of Contents for Kenmore 464324009 - LP Gas Grill
- Page 1 Use and Care Guide ® LiquidPropaneGas Grill KenmoreModel No. 4t5.t6537900 This Grill is for OutdoorUse Only • Safety • Parts • Use and Care • Read and follow all Safety, Assembly, • Assembly and Use and Care instructions in this Guide before assembling and cooking Assembly Questions? with this grill.
- Page 2 CALIFORNIA PROPOSITION65 if you smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other 3.
- Page 3 Congratulations on making a smart purchase. Your new of normal use, accident or improper maintenance. Kenmore®productis designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection All warranty coverage is void if this grill is ever used for Agreement can save you money and aggravation.
- Page 4 LP Cylinder • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •...
- Page 5 LP Tank Exchange Connecting Regulator To The LP Tank •Many retailers that sell grills offer you the option of replacing 1.LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
- Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP tank. 3.Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 7 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ,A, Never move grill while in operation or still hot.
- Page 8 Burner Flame Check •Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
- Page 9 cAuTioN Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill, Turn gas off at control knobs and LP cylinder. SP|DNR ALERT! Remove cooking grates and flame tamers. Remove screws and carryover tubes from rear of burners.
- Page 10 Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the Food safety is a very important part of enjoying the outdoor grill by indirect heat. The heat from selected burners circulates cooking experience. To keep food safe from harmful bacteria, gently throughout the grill, cooking meat or poultry without the follow these four basic steps: touch of a direct flame.
- Page 11 Using Storage Tray and Lid and Grate Lifter Handle The tray, lid and grate lifter handle included with this grill are for food preparatbn, serving, grilling, leftover storage. The tray, lid and grates are dishwasher safe, making them easy to clean after use. Additional trays_ lids and grate lifter handles are available at www.sears.com.
- Page 12 @i i!iii iii iiii ! ii!i ii! iI iiiIi i iii!!ii iiIHi iii!iiii i!i i!i!ii!i!ii!i!ii!i!ii!i!ii!i!ii!i!ii!i!ii!i!ii! ii LEFT LEG ASSEMBLY 80018411 1 BURNER CLIP F/ SIDE BURNER 80001424 MATCH HOLDER 80004320 1 SlDEBURNERGRID 80018052 RIGHT LEG ASSEMBLY 80018410 1 SHIELD, FRONT, FIREBOX 80018044 BOTTOM SHELF 80008549...
- Page 13 464324009'13...
- Page 14 I111 Bottom Shelf to Legs [] Placebottomshelfend with cut out hole for LP cylinderbetweenlegswith axleholes.Attachto rightand left leg assemblies with (4)1/4-20x1-1/2" s crews and 1/4-20flange nuts. [] Tightensecurely. 1/4-20Flangenuts Qty.4 MatchHolder 1/4-20x1-1/2" S crews Qty.4 Left LegAssembly RightLegAssembly Front Axlehole BottomShelf 14 °464324009...
- Page 15 Wheels and LegExtenders to Cart [] Turnassemblyupsidedown. [] Insertaxlerod throughwheel,wheelspacer,legs,wheelspacerand otherwheel.Attachwith (1)Axlewasherand hitchpin. [] Hammerleg extendersinto rightlegs. HitchPin WheelSpacer Qty. 1 Qty.2 Axle Washer Qty.1 Leg ExtenderRear Leg ExtenderFront Wheel HitchPin WheelSpacer '_ Axle Rod AxleWasher WheelSpacer "Cone" side of wheelagainst leg 464324009,15...
- Page 16 Back Brace, Lower Front Panel [] Standcart upright. [] Attachbackbraceto top of cartwith (4) #8×3/8"self-tapscrews. [] Attachlowerfront panelto lowerhalfof cart with (4) #8×3/8" self-tap screws. NOTE:Thelowerfront panelis the one that doesnot havetwotop center holesfor handleattachment. Back Brace !" #8x3/8" self-tapscrews Qty.8 LowerFrontPanel Back of cart...
- Page 17 Upper Front Panels [] Attachupperbrace to top of cart with (4) #8x3/8"self-tap screws. [] Attachhandleto upperfront panelwith (2) #10-24flange nuts. [] Attachupperfront panelassemblyto cartwith (2) shoulder screws. !" UpperBrace #10-24 #8x3/8" self-tapscrews FlangeNuts Qty.2 Qty.4 shoulderscrews Qty.2 UpperFrontPanel Handle 464324009.17...
- Page 18 Grill Headto Cart [] Standcart upright. [] Thisstep requirestwo peopleto lift and positiongrill head ontocart. [] Carefullylowerthe grill headontothe cart. Makesurethe regulatorhoseis hangingoutsidethecart.Attachwith (4) 1/4-20×1/2"screws, 7ramlock washers and 7ramflat washers. 1/4-20xl/2"screws 7mmlock washers 7mmflat washers Qty.4 Qty.4 Qty.4 Grill Head 7mmflat washers 7mmlock washers 1/4-20x1/2screws...
- Page 19 Right Side Shelf [] Attachtool hookto rightfasciawith (2) #8-3/8" self-tap screws (A) Hook sidewallof shelfoversupportbracketson sideof firebox(A) [] Insert(2) 7mm fiber washers and 1/4-20x1/2"screws throughinsidefront of firebox and (2) throughoutsidebackof fireboxas shown (B). [] Attach(4) 1/4-20flange nuts to screwtips to securerightsideshelf to firebox(C), RightSide Shelf !"...
- Page 20 Side Burner Shelf [] Hooksidewall of sideburnershelf oversupportbracketson sideof firebox(A). [] Insidefireboxinsertfiber washers and 1/4-20x1/2"screws as shown (B). [] Attach(4) 1/4-20flange nuts to screwtips to securesideburnershelf to firebox (C). 1/4-20xl/2" screws Qty.4 Lid removed for clarity Side BurnerShelf 7mmFiberWasher Qty.4 1t4-20 FlangeNuts ._ _...
- Page 21 Sideburner Valve, Sideburner, S ideburner Bezel, ignitorWire, Control Knob [] Positionvalve behindfasciaand line up holes. [] Insert(1) of the#8-32x3/8"stainlesssteelscrews,butdo notfully tighten. [] Slip bezelunder insertedscrewand positionas shown(A). [] Lineup otherholeand insertscrew#8-32x3/8"throughbezeland intovalve. [] Tightenbothsecurely. [] Placesideburnerintoshelf (B). Makesurevalve is insidesideburnertube.Attachsideburnerwith (1) wing nut (C). Under sideburnershelf,installsideburnerclip to sideburnertube andvalve.
- Page 22 Heat Shield [] Attach heat shield to fire box with (2) #8=3/8' self=tap screws. Lid removed for clarity #8x3/8" self-tapscrews Qty.2 Heat Shield 22' 464324009...
- Page 23 Heat Diffusers [] Placeheatdiffusersoverburnersbyinsertingtabs into slotsin front of firebox. Opposite ends of heatdiffusersrest on pinsin backof firebox. Cooking Grateand Swing Away [] Placecookinggratesonto graterests. [] Insertendsof SwingAwaypivot wireinto holesin sides of grill lid. Insertendsof SwingAway leg wire intoholesin sidesof firebox. NOTE:Pivotand leg wires,runningside-to-side, s houldbe underwires runningfront-to-back.
- Page 24 Grate Lifter, Storage Tray and Lid [] Hang Grate Lifter onto tool hook. [] When using Storage Tray and Lid, place on right side shelf. When not using, store indoors. Tray GrateLifter Tool Basket [] Hooktoolbasketintofront panel. ToolBasket 24,464324009...
- Page 25 GreaseCup Clip and GreaseCup [] Hanggreasecup clipfrom bottomof fireboxand placegreasecup intogreasecupclip. CAUTION Failureto installgreasecup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or property damage. GreaseCup GreaseCu LP Tank [] LP tank is soldseparately.Useonlywith an OPD(over-fillprotectiondevice)equippedLP tank. Filland leakcheckbeforeattaching to grill and regulator.
- Page 26 EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom •Damagedhose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.
- Page 27 Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. •No spark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) •No spark,some ignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. •Sparks,but not at electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not •See "GAS ISSUES:"on previouspage.
- Page 28 Troubleshooting - Electronic Ignition SECTION I Nosparksappearat ,Battery not installed •Checkbatteryorientation. •Installbattery(makesurethat "+" and"-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up controlknobturnedto and "-" enddown.) _" ; no noisecan be heardfrom spark •Deadbattery. •Has batterybeen used •Replacebatterywith newAA-sizealkalinebattery. module. previously? •Checkto insurethreadsare •Buttonassemblynot...
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