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Iveco Motors V08 ENT M75 Installation Directive Manual

V 8 model diesel cycle for marine applications
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VECTOR
V08 ENT M75
V08 ENT M11
V08 ENT M12
V 8 MODEL
DIESEL CYCLE
FOR MARINE APPLICATIONS
INSTALLATION DIRECTIVE
MAY 2006 EDITION

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Summary of Contents for Iveco Motors V08 ENT M75

  • Page 1 VECTOR V08 ENT M75 V08 ENT M11 V08 ENT M12 V 8 MODEL DIESEL CYCLE FOR MARINE APPLICATIONS INSTALLATION DIRECTIVE MAY 2006 EDITION...
  • Page 2 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 FOREWORD We strongly recommend that you carefully read the indica- tions contained in this document: compliance with them protects the engine against irregular operation and assures its reliability, safeguarding sea-going and maintenance person- nel against accident hazards.

  • Page 3: Table Of Contents

    V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE CONTENTS Page 1. WARnInGS AnD CAUTIOnS 2. EnGInE PARTS AnD COMPOnEnTS 3. InSTALLATIOn OVERVIEW 4. GEnERAL InSTALLATIOn CRITERIA 5. TECHnICAL DATA FOR InSTALLATIOn 6. IDEnTIFICATIOn DATA 7. FUEL LInE 8.

  • Page 4: Warnings And Cautions

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 1. WARNINGS AND CAUTIONS To obtain the best engine performance, it is essential not to o Do not connect any extraneous user device to the engi- deviate from the mission profile for which it was produced ne electrical equipment.
  • Page 5 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE o Do not connect or disconnect electrical connections when electrical power supply is on. o Do not cause sparks in the attempt to verify the presen- ce of electrical voltage. o Do not draw fuel through unfiltered lines.

  • Page 6: Engine Parts And Components

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 2. ENGINE PARTS AND COMPONENTS Figure 1A 05_001_V 1. Intake air filter - 2. EDC Electronic Central Unit - 3. Common rail high pressure injection pump - 4. Cooled turbo-charger - 5.
  • Page 7 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Figure 1B 05_008_V 1. Engine coolant tank - 2. Pressurization cap for coolant tank - 3. Exhaust gas outlet - 4. Cooled turbo-charger - 5. Common rail high pressure injection pump - 6. EDC Electronic Central Unit - 7. Intake air filter - 8. Air-sea water heat exchanger - 9. Lifting padeyes - 10.
  • Page 8 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Figure 2A 05_002_V 1. Lubricating oil filters - 2. Location of thermostatic valves - 3. Air-sea water heat exchanger - 4. EDC Electronic Central Unit - 5. Exhaust gas outlet - 6. Fuel inlet and outlet fittings - 7. Crankshaft sensor - 8. Cooled turbo-charger - 9. Lifting padeyes - 10.
  • Page 9 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Figure 2B 05_009_V 1. Exhaust gas outlet - 2. EDC Electronic Central Unit - 3. Air-sea water heat exchanger - 4. Location of thermostatic valves - 5. Fuel filters - 6. Lifting padeyes - 7. Cylinder 1 electro-injector - 8. Cooled exhaust manifold - 9. Cylinder 4 electro-injector - 10.

  • Page 10: Installation Overview

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 3. INSTALLATION OVERVIEW Figure  05_003_V 1. Main instrument panel - 2. Throttle actuator - 3. Exhaust gas outlet - 4. Fuel return pipe to tank - 5. Fuel suction pipe - 6.

  • Page 11: General Installation Criteria

    V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE 4. GENERAL INSTALLATION CRITERIA Accessibility NOTE: Information about optional equipment are described in the Chapter 21. The engine must be located in such a way as to allow filling and draining engine liquids when doing servicing operations.

  • Page 12: Technical Data For Installation

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 5. TECHNICAL DATA FOR INSTALLATION V08 ENT V08 ENT V08 ENT Engine intake and ventilation air when underway ≤ 3.5 ≤ 3.5 ≤ 3.5 Static vacuum allowed downstream of the air filter ≤...
  • Page 13 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE V08 ENT V08 ENT V08 ENT Gear box oil heat exchanger Thread on the intermediate engine fittings inches UIC Allowed engine inclination angles Maximum longitudinal in continuous operation (static + dynamic) degrees/360 +20°...

  • Page 14: Identification Data

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 6. IDENTIFICATION DATA Figure  S. p. A. Viale dell'Industria, 15/17 - 20010 Pregnana Mil.se MI - ITALY ENGINE TYPE ENGINE FAMILY ENGINE DWG POWER (KW) POWER SET CODE AND SPEED (RPM) ENGINE S/N YEAR OF BUILD...

  • Page 15: Fuel Line

    V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE 7. FUEL LINE Figure  05_012_V 1. Return and suction flows from the tank - 2. Prefilter - 3. Fuel fitting support - 4. Low pressure supply pump - 5.

  • Page 16: Hydraulic Connections

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Fuel supply system scheme Figure 8 05_014_V 1. Vent fitting - 2. Compensation duct between two rails - 3. Common rail - 4. Electro-injector - 5. Low pressure limiter valve - 6.

  • Page 17: Electrical Equipment

    V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE 8. ELECTRICAL EQUIPMENT Figure 10 05_013_V 1. Indicator and control panel - 2. Electronic Central Unit - 3. Power line for electric starter motor and alternator - 4. Sedimenting prefilter - 5.
  • Page 18 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Synoptic Figure 11 GEAR BOX INDICATIONS AND ALARMS SENSORS INDICATIONS AND ALARMS SENSORS THROTTLE POSITION SENSOR EDC COMPONENTS ELECTRO-INJECTORS ALTERNATOR ELECTRONIC CENTRAL UNIT ELECTRIC STARTER MOTOR V08 ENT M RELAY BATTERY 05_006_V...
  • Page 19 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Wire harness Figure 12 05_005_V...
  • Page 20 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Power supply line CAUTION The power network must be carried out in order to avoid If magneto-thermal protecting breakers are installed on using both the structure of engine and the structure of the the wiring lines of the engine control system, they must hull (if this is metallic).
  • Page 21 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Alternator Electrical starting motor Figure 1 Figure 1 05_112_C 05_076_V Technical data: 1. Excitation coil command (50) - 2. Positive power nominal voltage 24 V pole (+B) - 3. negative supply pole (−B). nominal current 90 A Technical characteristics: Terminal connection “+B”...
  • Page 22 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Battery recharging Figure 1 Figure 16 Connect to positive pole terminal of the battery Connect to positive pole terminal of the starter motor 05_074_V B− Connect to negative pole terminal of the starter motor Connect to positive pole terminal of the...
  • Page 23 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Supplementary services battery Relay Box To assure that the engine can be started with a sufficient Figure 18 quantity of energy, it is advisable to provide for the instal- lation of a supplementary battery, dedicated to supplying power to the on-board electrical services.
  • Page 24 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Connections of the central electronic unit Modality for inserting and disconnecting ECU (ECU) ADEM III connectors Figure 20 Figure 1 05_048_V Both connectors are fastened to the ECU by means of 4 mm socket head screws.
  • Page 25 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Throttle lever position sensor Sensor to detect water in fuel Figure 21 Figure 22 05_019_V After testing the working condition of the linkage, adjust the run of the servo components (see Chapter 15). o With the throttle at idle setting, the potentiometer rod has to be in the resting position;...

  • Page 26: Main Analog Instrument Panel

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 9. MAIN ANALOG INSTRUMENT PANEL Figure 2 electronic RPMx100 HOURS 04_233_n 1. Coolant temperature gauge (TA) - 2. Revolution counter and hour counter (CG) - 3.Voltmeter (V) - 4. Buzzer (SA) - 5.
  • Page 27 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Synoptic of the connections of the analog panels Figure 2 MAIN SECONDARY INSTRUMENT INSTRUMENT PANEL PANEL ENGINE EQUIPMENT RELAY BATTERY 06_131_V 1. JB-JC Extension wire harness - 2. JE-JH Extension wire harness. Figure 2 11 4 04_250_n...
  • Page 28 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Installation Indications and Alarms Module In order to drill holes on the area where the panel is to be Figure 26 mounted, refer to the dimensions indicated in Chapter 11. Operation of the panel After completing the electrical connections and engine preparation, perform the tests required for the first start, as...
  • Page 29 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Revolution-counter calibration Revolution-counter calibration Figure 2A Figure 2B 06_113_V 04_255_n 1. Calibration increasing button - 1. Adjustment screw - 2. Panel lighting lamp. 2.Calibration decreasing button. Verify the indication of the panel revolution counter by Verify the indication of the panel revolution counter by com- comparing it with the one measured with a reference paring it with the one measured with a reference instrument;...

  • Page 30: Secondary Analog Instrument Panel

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 10. SECONDARY ANALOG INSTRUMENT PANEL Figure 28 electronic RPMx100 04_240_n 1.Connector for secondary panel wire harness (JH) - 2. Engine start push-button (CS) - 3. Revolution-counter (CG) - 4. Buzzer (SA) - 5. Indications and alarms module (MS) - 6. Engine stop push-button (AS) - 7.

  • Page 31: Drilling Plans For Analog Panels

    V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE 11. DRILLING PLANS FOR ANALOG PANELS Figure 0 MAIn PAnEL 04_022_C Dimension in millimetres. Figure 1 SECOnDARY PAnEL 04_023_C...

  • Page 32: Customized Instrument Panel

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 12. CUSTOMIZED INSTRUMENT PANEL Using only the components of the panel that are not wired Figure  to allow the panel customization, they will have to be wired using the 10 metre long wire harness, set up at one end for coupling to the JB connector and at the opposite end with conductors with free terminals with identifying numbering on each wire.
  • Page 33 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Functions of the JD terminals PIn Description Electric level OFF Indication On Indication Module power supply Positive (+B) not connected EDC Fault indication High (+B) Low (ground) not connected Pre-heating indication High (+B) Low (ground)

  • Page 34: Sensors For Detection And Instrument Panel Signalling

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 13. SENSORS FOR DETECTION AND INSTRUMENT PANEL SIGNALLING Coolant temperature sensor Oil pressure sensor Figure 8 Figure 6 05_114_C Resistor with negative temperature coefficient, providing the signal for analog temperature indication. 04_237_n Operating voltage from 6 to 24 V...
  • Page 35 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Clogged air filter sensor Clogged fuel filter sensor Figure 0 Figure 2 04_030_C 04_238_n Pressure switch, providing the signal for the related indicator, when the pressure at the fuel filter inlet is too high. Vacuum switch, providing the signal for the clogged air filter alarm indicator.
  • Page 36 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Sensor to detect water in fuel CAUTION In order to enable the proper working of the sensor to Figure  detect water in fuel, the pre-filter support needs to be electrically connected to the negative battery terminal.

  • Page 37: Preparing The Engine For First Start-Up

    V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE 15. TESTS BEFORE THE FIRST START-UP 14. PREPARING THE ENGINE FOR FIRST START-UP 1. Drain the residual 30/M protective oil from the sump. Although they are extremely important, “common sense” checks such as the exposure of sensitive parts (plastics, wire 2.

  • Page 38: First Engine Start

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 16. FIRST ENGINE START Start-up procedures Before starting the engine, please make sure the sea water gate valve is open, check the levels of the lubricating oil and Figure  of the engine coolant, and complete venting the air from the fuel feed loop, acting on the hand pump of the prefilter or with the aid of a dedicated electrical pump.
  • Page 39 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE RPM control Once the first start-up phase is complete, verify that: To allow easily to control engine RPM from the “engine o There are no liquid leaks from the coolant loop pipeline room”, a simultaneous acceleration/deceleration function junction hoses.

  • Page 40: Edc Ecu Indication Lights

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 17. EDC ECU INDICATION LIGHTS identification is taken “reading” the blink code of the CHECK CHECK Indication light indication light. (Indications for decoding codes are in the following Figure  chapter).
  • Page 41 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE WARNING Indication light Signalling maintenance interval expiration The ECU carries out a control activity on the operating The lighting of the indication lights MAInTEnAnCE (8 conditions through the analysis of the detected operating figure 45), caused by the ECU, indicates the need to perform parameters;...
  • Page 42 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Blink code table (temporary list) Component Anomaly Code Cylinder 1 electro-injector open circuit/short circuit Cylinder 2 electro-injector open circuit/short circuit Cylinder 3 electro-injector open circuit/short circuit Cylinder 4 electro-injector open circuit/short circuit Cylinder 5 electro-injector open circuit/short circuit...

  • Page 43: Underway Checks

    V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE 18. UNDERWAY CHECKS ECU Temperature Verify that the temperature of the surface of the electronic engine control unit, after 30 minutes underway at full engine power, is less than +70°C. Engine compartment vacuum Verify that value of ambient air pressure in the engine room with the engine(s) at full load and maximum power output...

  • Page 44: Preparing The Engine For Long Idle Periods

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 19. PREPARING THE ENGINE FOR LONG IDLE PERIODS To prevent oxidation to the internal parts of the engine and to some components of the injection system, if idle periods exceeding two months are expected, the engine needs to be prepared with six-month periodicity, proceeding as follows:...
  • Page 45 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE...

  • Page 46: Electric Diagrams

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 20. ELECTRIC DIAGRAMS Wiring diagram key General condition for the preparation and interpretation of wiring diagrams o Key switch open o Engine not running o Liquids at efficient levels and pressures Figure 8 Connection Component...
  • Page 47 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Electrical equipment component code fuel temperature sensor for EDC rail pressure sensor battery main analog instrument panel atmospheric pressure sensor secondary analog instrument panel engine shut-off push-button on main panel oil temperature sensor for EDC engine shut-off push-button on secondary panel buzzer...
  • Page 48 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Connectors Gauges on the relay box panel for external diagnostic revolution-counter tool gear box oil pressure 70-pole EDC - boat components connections engine oil pressure 70-pole EDC - engine components connections engine temperature lubrication oil transfer electrical pump gear box oil temperature...
  • Page 49 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE EDC connector J1 SBPO SATA MODE VESSEL SLOW MODE TROLLING Sk EDC J1 V08pi...
  • Page 50 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 EDC connector J2 Sk EDC J2 V08...
  • Page 51 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Main analog instrument panel SIFC SIFO SIFB SBLA SBPO SATA SIFA Sk Quadro princ V08pi...
  • Page 52 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Secondary analog instrument panel Sk Quadro secon V08pi...

  • Page 53: Appendix

    V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Wiring of a specific personalised instrument board Sk Strumenti Quadri VDO V08...
  • Page 54 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 Wiring of the double personalised instrument board (main and secondary board) °C 58 87 °F VOLT X100 OFF ON START 24 28 35 30 17 38 12 °C 58 87 °F VOLT X100...
  • Page 55 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE Supplementary services battery recharge Sk Accum_Servizi V...
  • Page 56 V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006...
  • Page 57 V08 EnT M75 - M11 - M12 MAY 2006 INSTALLATION DIRECTIVE 21. APPENDIX Page LUBRICATInG OIL TRAnSFER MODULE LUBRICATInG OIL TRAnSFER MODULE PRE-LUBRICATIOn MODULE...

  • Page 58: Lubricating Oil Transfer Module

    V08 EnT M75 - M11 - M12 INSTALLATION DIRECTIVE MAY 2006 LUBRICATING OIL TRANSFER MODULE PRE-LUBRICATION MODULE Figure 1 Figure 2 04_036_C 04_037_C 1. Oil discharge control. 1. not used - 2. not used. Lubricating oil exhaust operations are simplified by the The module (on request) is connected to the JG1 connector presence of an electrical control system connected to the JG of the interface wiring harness.
  • Page 60 IVECO S.p.A. PowerTrain Viale Dell’Industria, 1/1 20010 Pregnana Milanese - MI - (Italy) Tel. + 02 .1.01 - Fax + 02 ..00.2 www.ivecomotors.com...

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