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Owner's Manual
i CRHFTSMRN'i
Permanently
Lubricated
Twin V
2-Stage
Stationary
AIR COMPRESSOR
Model No.
919.165612
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D30088
Rev. 0
9/26/03
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Summary of Contents for Craftsman 919.165612
- Page 1 • Assembly • Operation • Maintenance • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D30088 Rev. 0 9/26/03...
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Page 2: Table Of Contents
AGREEMENTS ......HOW TO ORDER REPAIR PARTS ......FULL ONE YEAR WARRANTY AIR COMPRESSOR If this CRAFTSMAN Air Compressor fails due to a defect in material or workmanship within one year from the date of purchase, Sears will at its option repair or replace it free of charge. -
Page 3: Glossary
-1 _ =let I _1 [e_,__l II[o] _ I[e_-"F__ :tl Model No. 919.165612 Max. Developed HP Running HP Bore 2.375 Stroke-High Pressure .54" Low Pressure 1.45" Voltage-Single Phase 240/60/1 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity - Gallons Approximate Cut-in Pressure Approximate... - Page 4 I I_ I_o] ;111P'.'q +IInl[,.'9'.,_ _1 _ &'i __JL_[,._)III,_]LI_+']IIT[_o _+]L_,[,._ Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment, ,l;1"l'J "-In WARNING: Risk of explosion or fire What Could Happen...
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Page 5: Accessories
WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury, What Could Haopen How To Prevent It Failure to properly drain condensed Drain tank daily or after each use. - Page 6 :f:1"4_;ll WARNING: Risk of Electrical Shock How To Prevent It What Could Happen Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with properly it may cause electric shock.
- Page 7 WARNING: Risk of Burns How To Prevent It What Could Happen Never touch any exposed metal parts Touching exposed metal such as the on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns. hot for several minutes after operation.
- Page 8 WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to VehicleSurfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in Always place COMPRESSOR on a fire or breathing hazard; serious injury or protective mat when transporting death can result,...
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Page 9: Duty Cycle
When the tank pressure drops to a Become familiar with these terms certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"... -
Page 10: Assembly
Risk of Unsafe Contents of Carton Opertation. It may 1 - Air Compressor be necessary to brace or support 1 - Parts bag containing: one side of the unit when removing 1 - Operator's Manual the pallet because the air 1 - Parts Manual compressor will have a tendency 5/8"... - Page 11 GROUNDING INSTRUCTIONS Place the (4) washers (supplied) between the floor and air This product should be connected compressor feet. If needed, solid a metallic, permanent wiring system, shims may be placed between of an equipment-grounding terminal the washers and floor to evenly or lead on the product.
- Page 12 Use pipe that is the same size as A flexible coupling is recommended to be installed the air tank outlet. Piping that is too small will restrict the flow of between the air discharge outlet air. and main air distribution line to allow for vibration.
- Page 13 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Tank Pressure Gauge: The tank Description of Operation...
- Page 14 Check Valve: When the air How to Use Your Unit compressor is operating, the check How to Stop: valve is "open", allowing compressed Set the On/Auto/Off lever to air to enter the air tank. When the air "OFF". compressor reaches "cut-out" pressure, the check valve "closes", Before Starting...
- Page 15 Check for excessive vibration. How to Start Readjust or shim air compressor Turn the On/Auto/Off lever to feet, if necessary. "AUTO" and allow tank pressure After 15 minutes, close the globe to build. Motor will stop when valve. The air receiver will fill to tank pressure reaches "cut-out"...
- Page 16 Customer Responsibilities Before Daily ol after Every Yearly aach each Frequently hours Check Safety Valve Drain Tank Air Filter Inspect air lines and fittings for leaks Air compressor pump intake and exhaust valves 1- more frequent in dusty or humid conditions To Check Safety Valve...
- Page 17 NOTE: If the air filter is extremely Risk of Bursting. Water will dirty it will need to be replaced. Refer condense in the air tank. If not to the "Repair Parts" for the correct drained, water will corrode and part number. weaken the air tank causing a risk Air Compressor Pump...
- Page 18 ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST Outlet Tube BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or Unscrew the check valve (turn disconnect electrical supply to the...
- Page 19 Before you store the air compressor, Risk of Bursting. Water will make sure you do the following: condense in the air tank. If not Review the "Maintenance" drained, water will corrode and section on the preceding pages weaken the air tank causing a risk and perform scheduled of air tank rupture.
- Page 20 d:{ollJ :] il ::F,."] -" [oIo]l III _[I Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool.
- Page 21 PROBLEM CAUSE CORRECTION Knocking Noise. Possible defect in safety Operate safety valve valve, manually by pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Compressor Prolonged excessive use of Decrease amount of air air.
- Page 22 PROBLEM CAUSE CORRECTION Motor will not Let motor cool off and Motor overload protection overload switch will switch has tripped run. automatically reset. Tank pressure exceeds Motor will start automatically when tank pressure drops pressure switch "cut-in" below "cut-in" pressure of pressure.
- Page 23 23- E NG D30088...
- Page 24 Air Compressor Model Number 919.165612 D30088 24+ ENG...
- Page 25 Air Compressor Model Number 919.165612 PART NO. DESCRIPTION D21885 Safety Valve ACG-18 Saddle Mount Cup SSF-990 Screw, 1/4-20UNC-2A SSW-7482 Conduit Connector 3/8 AC-0780 Nut Tubing for 1/2"OD Tube AC-0781 O-Ring Z-D24960 Pump Assembly SSV-812 Globe Valve SSP-7811 Nut Sleeve Assembly 1/4 AC-0631 Check Valve, 7/8 HEX 1/4 AC-0217...
- Page 26 Air Compressor Model Number 919.165612 Torque + 7-10ft 4bs+ +9 Torque 7-10ft.-Ibs Torque 51-63 11 in.-Ibs Torque 25-35 2 25-35 ft.-Ibs ",. \9-2 \7 Torque 75-90 in+-Ibs D30088 26+ ENG...
- Page 27 Air Compressor Model Number 919.165612 PART NO. DESCRIPTION Z-D26718 Motor D24596 Screw 5/16-24 x 1.75 Assembly, Connecting (High Pressure) D24597 Outer Eccentric ACG-22 39124607 Screw, Self Tapping 1/4 x 5/8 • Cylinder Sleeve • Assembly, Connecting (Low Pressure) ..Compression Ring, Formed ..
- Page 28 GARANT|A TOTAL DE UN AI_IO DEL COMPRESOR DE AIRE Si este compresor de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del aSo de su fecha de compra, Sears, a su opei6n, Io reparar& o reemplazar& sin eosto alguno.
- Page 29 Modelo N ° 919.165612 Max. HP desarrollado Potencia de trabajo 2,9 HP Di&metro interior 2,375 pulg. (6,03 mm) Carrera- Alte Presi6n .54 pulg. (1,37mm) Beja Presi6n 1,45 pulg. (3,7 mm) 240V/60/1 Voltaje-corriente manof&sica Circuito mfnimo requerido Accion retardada Tipo de fusible Capacidad de sire en el tanque 60 Galones (227,111tros)
- Page 30 GUARDE ESTAS INSTRUCCIONES La operaci6n o el mantenimiento inadecuados de este producto podrian ocasionar serias lesiones y dafios a la propiedad. Lea y comprenda todas las advertencias instrucciones de funcionamiento antes de utilizar este equipo. ',,1 =ll [_ ;{q ADVERTENCIA: Riesgo de Explosi6n o Incendio...
- Page 31 '.,1 =ll [_1t.{q ADVERTENCIA: Riesgo de Explosibn las siguientes condiciones podrian, causar el debilitamiento del tanque, determinar su explosiSn violenta, daSos a la propiedad o serias lesiones. puede occurrir c6mo prevenirlo Drenaje inadecuado del agua condensada Drene el tenque diariamente o despu_s en el tanque, siendo la causa del 6xido que...
- Page 32 •,,l ::1 n nl [_1r,{q ADVERTENCIA: Riesgo de Descatga Eldctrica qud puede occurrir cbmo prevenirlo Su compresor de aire estA accionado pc# Jam_s opere el compresor a la intemperie electricidad, Como cua_quier otto dispositivo cuando est& Iloviendo o en condiciones el_ctrico imputsado et6ctricamente,...
- Page 33 _=ll[_r,{w ADVERTENCIA: Riesgo de Quemaduras qu_ puede occurrir cbmo prevenirlo Jam_is toque partes de metal expuestas en el Tooar el metal expuesto tal como el cabezsI compresor durante o inmedistamente despu_s del compresor o los tubos de salida del de la operaci6n, el compresor permanecer_ escape, puede ocasionarle...
- Page 34 ',1=1! [ _ ;{_ ADVERTENCIA: Riesgo de Serias Lesiones o Da_os a la Propiedad Transpottar el Compresor (Fuego, inhalaci6n, da_o a la superficie de vehiculos) qud puede occutrit cbmo prevenirlo El aceite puede derramarse y ello podrfa Deposite el compresor sobre una alfombrilla resu{tar en serias lesiones o la muerte debido protectora...
- Page 35 Presi6n minima de torte: Cuando el Familiariceee con los siguientes t_rminos, motor est& apagado, la presion del tanque antes de operar la unidad: de aire baja a medida que usted coatint_a OFM: (Cubic feet per minute) Pies cQbicee usando su eeceeerio. Cuando la presi6n por minuto.
- Page 36 Desembalaje Contenido de la Caja Extraiga todo el emba]aje 1 - Compresor de aire Bolsa de piezas conteniendo Io siguiente: Lasegura. Podra ser necesario 1 - Manual del operador apuntalar o soportar un lado del equipo al extraer la plataforma, porque el 1 - Manual de piezas compresor...
- Page 37 Haga coincidir la alineacion de los INSTRUCCIONES PARA orificios de la superfieie, con el de Ins CONECTAR A TIERRA patas del compresor de aire. Este artefacto debe conectarse al terminal Coloque las (4) arandelas met&lico de un sistema de cableado (suministradas) entre el piso y las permanente...
- Page 38 La siguiente imsgen represent8 EfectQe pruebas de presi6n antes de sistema tipico de distribucion de aire. Lss cubrir la c85eria, a fin de asegursrse siguientes son pautas par8 tener presente que todas las uniones de la misma al montar el sistema de distribucion se enouentran libres de fugss.
- Page 39 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para referencias futuras.
- Page 40 Cbmo utilizar su unidad Valvula reguladora: Cuando el compresor de aire se encuentra Cbmo detenerla: funcionando, la valvula regalsdora est8 "abierta ", permitiendo la entrada del aire Coloque 18 posici6n de la Ilave comprimido al tanqae de aire< Cuando el interruptor8 On/Auto/Off en la...
- Page 41 Verifique la existencia de vibraci6n Cbmo poner en marcha excesiva< Reajuste o acuSe el pie del compresor, si clio fuera necesario. Mueva la palanca On/Auto/Off a la posici6n "AUTO" y deje que se Luego de 15 minutos, cierre la incremente la presi6n del tanque. El valvula de asiento.
- Page 42 Responsabilidades del cliente Antes _amen_ Cada Anualmente Frecuentemente duego de oada :adauso horas Verifique la v&lvula de seguddad Drenaje del tanque Filtro de aire Inspecci6n de eventuales fugas en las cafierfas de aire y las conexiones. Valvulas de entrada y escape de la bomba del compresor de aire 1- Mas frecuente en condiciones...
- Page 43 Drene el agaa contenida en el tanque de aire, abriendo la v&lvula de drenaje ubicada en la base del tanque (en sentido contrario a {as agujas de reloj). Riesgo de Explosi6n. Dentro del tanque se producirb condensacibn de agua. Si no drena, el IMPORTANTE: No opere el compresor agua Io corroerd y debilitard causando...
- Page 44 TODO TIPO DE MANTENIMIENTO OPERACIONES DE REPARACION NO MENCIONADOS, DEBEP_N SER EFECTUADOS POR PERSONAL TI_CNICO ESPECIALIZADO. Riesgo de Operaci6n Insegura: La unidad arranca automaticamente cuando esta enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire Desenrosque la v&lvul8 de retenci6n comprimido...
- Page 45 Antes de guarder su compresor de aire, Riesgo de asegt3rese de hacer Io siguiente: Explosibn. El agua se condensa dentro del tanque de aire. Revise la seeeion "Mantenimiento" Si no se drena, ella corroetd debilitando de las p&ginas precedentes y ejecute las paredes del tanque de aire, el mentenimiento programado...
- Page 46 El desarrollo de reparaciones puede exponer a sitios con corriente viva, partes en movimiento o fuentes aire comprimido que podrJan ocasionar lesiones personales. Antes intentar reparaci6n alguna, desenchufe el compresor de aire y purgue toda la presi6n de aire del tanque. CAUSA CORRECCION PROBLEMA...
- Page 47 CORRECCION PROBLEMA CAUSA Golpeteo. Posible defecto en la valvula Opere la valvula de seguridad de seguridad, manualmente tirando de su anillo. Si la valvula aun pierde, debera set reemplazada. Posible defecto en la v&lvula Extraiga y limpie o reemplace. de seguridad. El compresor Excesivo y prolongado uso del...
- Page 48 PROBLEMA CAUSA CORRECCI(_N El motor no El interruptor de protecci6n Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abierto< reajustar& autom&ticamente El motor arrancar& automaticamente La presi6n del tanque excede la presion de "corte maximo" cuando la presi6n del tanque caiga For debajo de la presi6n de corte del interruptor...
- Page 49 49* S P D30088...
- Page 50 D30088 50 -SP...
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Page 51: Installation
Protection Agreements Reparaciones Congratulations on making a smart Felicitaciones per hater una compra purchase. Your new Craftsman '_ product is inteligente, Su nueva unidad Craftsman ® est& designed and manufactured for years of diseffada y fabricada para afros de operaci6n dependable operation. - Page 52 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installationof home appliances and items like garage door openers and water heaters.