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Craftsman 919.769062 Owner's Manual
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Craftsman 919.769062 Owner's Manual

Craftsman 919.769062 Owner's Manual

5.5 horsepower 2400 psi 2.2 gpm pressure washer
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Owner's Manual
i CRRFTSMRN'i
5.5 Horsepower
2400 PSI
2.2 GPM
PRESSURE WASHER
Model No.
919.769062
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Storage
•
Troubleshooting
•
Repair
Parts
•
Espao_ol
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D28234
Rev. 1 6/17/03

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Summary of Contents for Craftsman 919.769062

  • Page 1 • Maintenance • Storage • Troubleshooting • Repair Parts • Espao_ol CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D28234 Rev. 1 6/17/03...
  • Page 2 FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE For two years from the date of purchase, when this Craftsman engine is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
  • Page 3 Model No. 919-769062 Pressure Washer Pressure 2400 PSi Flow Rate 2.2 GPM Cleaning Units (PSI x GPM) 5280 Engine 3600 Rated Horsepower Spark Plug Gap .030" (0.76mm) Gasoline Capacity .29 gallons (1.1 liters) Oil .58 quarts ( .55 liters) capacity SAE 30 weight This manual contains information that is important for you to know and understand.
  • Page 4 _Read Operators Manual. Do not operate equipment until you have read operators Manual for Safety, Assembly, Operation, and Maintenance Instructions. READ AND SAVE THESE INSTRUCTIONS RISK OF EXPLOSION OR FIRE HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT • Spilled gasoline and it's vapors can be- •...
  • Page 5 HAZARD RISK OF INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING OR STORING TO PREVENT WHAT CAN HAPPEN e _ro_ !eak_ e_ina_i# HAZARD RISK TO FLUID INJECTION WHAT CAN HAPPEN TO PREVENT • Your washer operates at fluid pressures • Never place hands in front of nozzle.
  • Page 6 HAZARD RISK OF UNSAFE OPERATION TO PREVENT WHAT CAN HAPPEN • If engine does not start after two pulls, • If proper starting procedure is not squeeze trigger of gun to relieve pump followed, engine can kickback Causing pressure. Pull starter cord slowly until serious hand and arm injury.
  • Page 7 HAZARD _RISK OF INJURY FROM SPRAY WHAT CAN HAPPEN HOW TO PREVENT IT against i_!g_iSP_i iiiiiii ii i i!i ii!i!il iiii!! back (o_n)_sition The powerful spray from your pressure washer is capable of causing damage to surfaces such as wood, glass, automobile paint, auto striping and trim, and delicate objects...
  • Page 8 Place handle assembly onto frame Remove and connect handle to frame, NOTE: Knobs are assembled to inside of frame. .oosel Place grooves in accessories Connect wand to gun. Tighten panel assembly onto screws securely. and slide panel assembly into place. Screws Attach high pressure hose to gun.
  • Page 9 READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Chemical High Air Filter Engine Lever Multi- Adjustable Spray Wand...
  • Page 10 TO ADJUST PRESSURE PRESSURE WASHER TERMINOLOGY The pressure setting is preset at the factory to achieve optimum pressure PSh Pounds per Square Inch. The unit and cleaning. If you need to lower the of measure for water pressure. Also pressure, it can be accomplished used for air pressure, hydraulic these methods.
  • Page 11 The nozzle at the end of the multi- Place other end of chemical hose with filter on it into container holding adjustable spray wand can be rotated chemical/cleaning solution. NOTE: to change the high pressure spray The chemical/water ratio is 7:1, for pattern from a narrow jet to a 40 °...
  • Page 12 BEFORE STARTING Read and understand all Important Filler cap/dipstick Safety Instructions in the front of this manual and the following Cautions and Warnings before starting the pressure washer. • Never fill fuel tank completely. Verify the filter screen is in water Fill tank to 1/2"...
  • Page 13 Turn fuel valve to the ON position, If the engine does 1/4 turn counterclockwise. not start after two Move the choke control lever to pulls, pull the trigger to relieve the the CHOKE ON N position and pressure. the throttle control to the FAST 11.
  • Page 14 CUSTOMER RESPONSIBILITIES TABLE Before Every 25 Every 50 Every 100 MAINTENANCE TASK each use hours or hours or hours or yearly yearly },early ENGINE check oil level change oil check air filter clean/replace spark plug PRESSURE WASHER check/clean inlet screen check high pressure hose check soap and chemical hose and filter...
  • Page 15 Air Cleaner To Change Oil Drain the engine oil when the engine is A dirty air cleaner will restrict air flow to warm. Warm oil drains quickly and the carburetor and cause poor engine completely. performance. Inspect the filter each Turn the fuel valve to the OFF time the engine is operated.
  • Page 16 Clean and Replace Spark Plug Pull trigger on gun handle to relieve any water pressure. Change the spark plug every 100 hours Disconnect the wand from the of operation or once each year, whichever comes first. This will help gun. your engine to start easier and run Remove the nozzle from the end better.
  • Page 17 ENGINE PUMP IMPORTANT: It is important to prevent Drain all water from high pressure hose, coil it, and store it in cradle gum deposits from forming in essential of the pressure washer handle. fuel system parts such as the carburetor, fuel filter, hose or tank Drain all water from spray gun and during storage.
  • Page 18 Pull engine starter rope slowly 10. Reconnect spark plug wire. several times until antifreeze comes out of high pressure hose *Windshield washer fluid may also be connection of pump. used Remove short hose from water inlet of pump. h i ;{olU_';]=[olo_ [_u] I m] = 1 PROBLEM CAUSE...
  • Page 19 PROBLEM CAUSE CORRECTION No or low Air in hose. Turn off the engine, then the water source. Disconnect pressure the water source from the (initial use) (continued) pump inlet and turn the water source on to remove all air from the hose. When there is a steady stream of water present, turn water source off.
  • Page 20 PROBLEM CAUSE CORRECTION No or low Worn seal or packing. Have replaced byAWSC. pressure (after Worn or obstructed Have replaced byAWSC. period of nor- valves. mal use.) Worn unloader piston. Have replaced by AWSC. Water leaking Worn or broken o-ring. Check and replace.
  • Page 21 I ;t_ "J._ I ;t I"J._ ;i _ Pressure Washer Model Number 919.769062 TORQUE TC TORQUE TO 130 - 150 IN-LSS 15 _ TORQUE TO 25 - 35 IN-LBS Part # Description Pump Kit D27152 Screw, 5/16-24 D23099 Axle 16087 Nut, Flange D22267 Plug...
  • Page 22 I d =1 ",2.,_ I d I",2.,_ _ _ Pressure Washer Model Number 919.769062 TORQUETO TORQUE TO 130-1501N-LBS TORQUETO 25_35tN-LBS Engine, Honda GCV160 17050 Label, Danger D23125 Label, Hot Surface D22908 Frame D25074 Base D22906 Screw, 5/16-18 D22308 Screw, 5/16-18 D22692 N_, 5/16-18 D25087...
  • Page 23 :1 =I ",.T:_ 1:71 ",.T:_ :li _'] Pressure Pump Model Number D29569 P_J_t# D20998 Hose, 3/8 x 18" 16355 Unloader Assembly 16848 Thermal Relief Valve H061 Swivel Nut, Garden Hose H068 Swivel, 3/8" V161 Chemical injector F187 Inlet ScreenFilter Not Shown: H140 Chemical Hose, 23* ENG...
  • Page 24 I ;t =1 ",.T.,I I;t I ",.T.,_ ;ti I[,.."] Honda Engine Model Number GCV160A CYLINDER BARREL R_f_ Cylinder Assembly 12000-ZL8-405 6315691 12216-ZE5_300 2399780 Clip, Valve Guide Cover, Head 12311 *Z£8-900 5579990 Cover, Breather (Breather Valve Assy) 12355-ZL8-000 5580006 90013-883_000 0636845 Bolt, Flange (6xl 2) (CT20O} 90014_952-000 0803619...
  • Page 25 1:1 =I ",.T:_ I :I I",.T:_ :li _ Honda Engine Model Number GCV160A OIL PAN PaJ_ Number 11300-ZOL-820 6696686 Pan Assembly, Oil (SAE) 15625-ZE1+003 4497947 Gasket, Oil Filler Cap 18508-ZM0+010 6384341 Shaft, Governor Holder 18510-ZM0+010 6384333 Governor Assembly 18511-ZL8-000 5580287 Weight Governor 18512_ZM0+000 5580295...
  • Page 26 Honda Engine Model Number GCVI60A CRANKSHAFT I®oo I _iF_l Descr_tion Part Number Washer, Thrust 98402_ZL8_000 5581012 Crankshaft 13310_ZOL_650 6696702 D28234 26- ENG...
  • Page 27 Honda Engine Model Number GCV160A CRANKSHAFT Piston 13101-ZL8-000 5580014 13111*ZE0-000 1426576 Pin, Piston Rod Assy. Connecting 13200-ZL8-000 5580022 90001-ZE1_000 1431055 Bolt, Connecting CIip, Pistion Pin (13ram) 90551-ZE0_000 2605517 13010-ZL8-014 6315717 Ring Set, Piston (TEIKOKU) 27÷ ENG D28234...
  • Page 28 I ;t =1 ",2.,_ I _ I",2.,_ _ t[-_ Honda Engine Model Number GCV160A CRANKSHAFT PULLEY Number (;Lt_ Pulley, Camshaft 14320_ZLS_000 5580055 14324_ZL8-000 5580063 Shaft, Cam Pulley Belt, Timing (84HU7 G*200) 14400*ZOJ-004 6637417 Arm, tn. Valve Rocker 14431 *ZL8*000 5580089 Arm, EX.
  • Page 29 I:I =I ",.T:_ I:I I ",.T:_ :li _'] Honda Engine Model Number GCV160A CRANKSHAFT PULLEY _Number Starter Assy,, Recoil *NHI* 6061204 (black) 28400*ZLS*013ZA 5580834 Knob, Recoit Starter 28461 -ZLS-OO3 5611454 Rope, RecoiI Starter 28462-ZL8-003 6478812 Nut, F_ange (8ram) 90201 *ZMO-00O 29* ENG D28234...
  • Page 30 I ;] =1 ",2.,_ I _ I",2.,_ _ Lr_3 Honda Engine Model Number GCV160A FAN COVER _104 Et20_A Number Rubber, Supporter (107mm) !6854_ZH8_000 3883646 !6950*ZG9*M02 5028923 Petcock Assy, (MAN) Hracket, Pet¢ock !6956-ZM0_000 5580394 !7620-ZL8-013 6673289 Cap Assy,, Fuel Tank Tube, Fuel 17702-ZM0_000 5580469 19610*ZM0_010ZA...
  • Page 31 I:] =I ",.T:_ I :I I",.T:_ :li _ Honda Engine Model Number GCV160A CARBURETOR PaJ_ Number Gasket Set 16010-883-015 3088416 Float Set 16013-ZL1_003 5580162 Chamber Set, Float 16015-687-782 3465879 Screw Set 16016-ZGO-WOO 4481818 Screw Set 8 16028-ZFO-OO5 1441518 Screw Set 16029-ZG0-901 5580170 16100-ZMO_803...
  • Page 32 1:1 =I ",.T:_ I :I I ",.T:_ :li _ Honda Engine Model Number GCV160A AIR CLEANER Part Number Description Tube Breather ! 5721+ZM0+000 5580154 Element, Air Cleaner ! 7211 +ZL8+000 5580402 17220+ZM0+000 5580410 Case Assemb+y, Air Cleaner Gasket, Air Cleaner 17228+ZM0-000 5664560 Cover, Air Cleaner...
  • Page 33 Honda Engine Model Number GCV160A MUFFLER Number Muffler 183!0-ZM0-000 5580485 Protector, Muffler 18321-ZL8-000 5580501 90004-ZL8-000 5580972 Bolt, Flange (8x79) (CT200) 90013*883*000 0636845 Bott, Flange (8x12) (CT200) Gasket, Muffler 18381-ZL8-305 5737457 33- ENG D28234...
  • Page 34 Id =1 ",2.,_ I_ I",2.,_ _ i[-_ Honda Engine Model Number GCV160A FLYWHEEL Description Part Number Key, Special Woodruff (28×18) 13331-357_000 0348433 30500-ZL8-004 5580659 Coil Assembly, ignition Wire, Stop Watch 32195-ZM0-800 6315816 90022 -688_010 0671552 Bolt, Flange (6x20) (CT200) 90201-878_003 0442038 Nut, Special (14MM) 90681-959-003...
  • Page 35 Honda Engine Model Number GCV160A CONTROL (2) HJ£ Arm, Governor 16661-ZM0-000 5580311 16665-ZM0-000 5580329 Rod, Governor Spring, Governor 16561 -ZMOW3O 6315725 16662-ZM0-000 5580352 Spring, Throttle Return 16674-ZE1-000 1427384 Spring, Lever Washer, Control Lever 16675-ZE2-W00 3678679 Plate, Lever Center 16677-ZM0-V30 6315741 Spacer, Control Lever 16678-ZE1_000 1427400...
  • Page 36 Honda Engine Model Number GCV160A LABELS Ref Description Part Number 87101_ZMO-O00 5580865 Mark, Emblem (5.5) D28234 36- ENG...
  • Page 37 LAVADORAS CRAFTSMAN DE ALTA PRESI(_N Pot an a_o a partir de la fecha de compra, y siempra que esta Lavadora Craftsman de Alta Presi6n sa mantenga y opere de acuerdo alas instrucciones en el Manual del Propietario, Sears reparara cualquier defecto de material o fabricacion sin costo alguno.
  • Page 38 €-1-'_,_q =1 [_o] Ira]=I ::[,-:'1 ".1 ::[e]I ;;I[e.]E_e] [ o] _I ::k Modelo N° 919-769062 Lavadora a presibn Presi6n 2400 PSI Promedio de flujo 8,3 I/m (2.2 GPM) Unidades de limpieza (PSI x GPM) 5280 RPM del Motor 3600 Potencia especificada en HP Luz de bujia 0,76 mm (.030")
  • Page 39 Lea el Manual de funcionamiento. Para su seguridad, armado, funcionamiento e instrucciones de mantenimiento_ no haga funcionar el equipo hasta habet le|do el Manual de funcionamiento. LEA Y CONSERVE ESTAS INSTRUCCIONES RIESGO RIESGO DE EXPLOSION O INCENDIO "1" COMO PREVENIRLO PUEDE OCURRIR •...
  • Page 40 RIESGO RIESGO DE LESIONES O DAI_OS A LA PROPIEDAD AL TRANSPORTAR O ALMACENAR. QU I_ PUEDE OCURRIR COMO PREVENIRLO RIESGO RIESGO DE INYECCI(_N DE FLUIDO QUE PUEDE OCURRIR COMO PREVENIRLO • Su Iavadora func_a a presiones de f_uido y • Jam&s coloque sus manos delante de la ve_ocidades elevadas, capaces de penetr&r el boqu+lla,...
  • Page 41 RIESGO DE FUNCIONAMIENTO INSEGURO RIESGO QU le PUEDE OCURRIR C()MO PREVENIRLO • Si no se siguen Ios procedimientos adecuados • Si el motor no arrancara despues de dos para e+ arranque, e+motor puede efectuar un intentos, presione el gatilto de la pistola con el retroceso de marcha pudiendo ocasionar fin de aliviar la presi6n de la bomba.
  • Page 42 RIESGO RIESGO DE LESIONES PROVENIENTES DEL ROCIADO PUEDE OCURRIR C()MO PREVENIRLO _a_nt_ _ _ra pro_erse d_ r_i_ _bidenta_ ................v_lla _iadQra n_ est_ _ _i El chorro poderoso de su lavadora a presi6n es capaz de causar da_o a superficies tales como la madera,...
  • Page 43 Coloque el cenjunto del manillar en el Retire bastidor y conectelo al mismo. NOTA: Las perillas son ensambladas hacia adentro del bastidor. Afloja Coloque las muescas del panel de accesorios sobre los tomillos Conecte la varilla a la pistol& Ajuste y deslice el panel basra colocarlo firmemente.
  • Page 44 LEA ESTE MANUAL DE FUNCIONAMIENTO Y SUS REGLAS DE SEGURIDAD, ANTES DE HACER FUNCIONAR LA UNIDAD. Compare las ilustraciones con su unidad para familiarizarse con la ubicacion de sus controles y regulaciones Conserve este manual para referencias futuras. Manguera para productos Manguera Motor...
  • Page 45 REGULACI(_N DE LA PRESI(_N TERMINOLOG[A DE LA LAVADORA A PRESI(_)N Los valores de calibrado de la presi6n vienen regulados de fabrica, con el objeto psi: (Pounds per Square Inch) Libras por de Iograr la presi6n optima para la limpieza. pulgada cuadrada. Es la unidad de medida Si usted necesitase reducir la presion, ello pars la presi6n delagua.
  • Page 46 La boquJlfa del axtremo de la varilla Coloque el otto exttemo de Pa rociadora multirragulable puede rotarse manguera de productos quimicos para cambiar el formato del rociado de alto su filtro instalado, dentro dal contanedor presi6n, desde una forma de chorro del prodeato quimico o soluciSn de angosto hasta un abanico de rociado de ttmpbza.
  • Page 47 ANTES DE COMENZAR Lea y comptenda todas las insttucciones importantes que se encuentran comienzo de este manual y a las sigulentes precauciones y advertencias, antes de dar arranque a la levadora presibn. Verifique que la membrana del filtro JAMAS Ilene el tanque de este en la entrada de agua de la combustible completamente.
  • Page 48 Coloque la v&lvula de combustible en la Si el motor no posicion ON, girandola 1/4 de vuelta en arrancase luego sentido antihorario, del segundo intento, presione el gatillo para aliviar la presibn. Mueva la palanca de control de Si el cebador hubiese sido utilizado cebado a la posicion CHOKE ON, para la puesta en marcha del motor, y la del control de aceleraciSn a la...
  • Page 49 TABLA DE RESPONSABIUDADES DEL CMENTE TAREA Antes de Cada 25 Cada 50 Cada 100 MANTENIMIENTO cads uso horas o horas o horas o anualmente anualmenk anualmente MOTOR Verifique el nivel de aceite Cambie el aceite Verifique el filtro de aire Limpie / reemplace la bujia LAVADORA A PRESI(_N...
  • Page 50 Filtro de aire Cambio de aceite Drene el aceite del motor mientras el Un filtro de aire sucio restdngira el flujo del aire al mismo se encuentre caliente. El aceite caCeuradory set& la causa de una eficiencia caliente drena mas rapida y pobre del motor.
  • Page 51 Apriete el gatillo del mango de la Limpieza y reemplazo de las bujfas pistola para aliviar la presiSn del agua Cambie las bujias cada 100 horas de 4< Desconecte ]a variila rociadora de ]a operacion o una vez al a£+o,Io que ocurra pistol&...
  • Page 52 MOTOR BOMBA IMPORTANTE: Es importante prevenir la Drene toda el agua de la manguera de formaci6n del dep6sito de gomas en partes alta presi6n, enr611ela y gu&rdela en el esenciales del sistema de combustible, tales soporte del maaillar de la lavadora a como el carburador, el filtro de combustible, presion.
  • Page 53 Agregue anticongelante *RV a la 10. Reconecte el cable de la bujla. manguera tal como se muestra. *Tambi_n puede utilizarse el fluido Tire varias veces lentamente de la lavaparabrisas. soga de arranque hasta que el anticongelante salga pot la conexi6n de la manguera de alta presi6n en la bomb&...
  • Page 54 PROBLEMA CAUSA CORRECCION Nada o baja Apagar el motor y luego cortar el Aire en la manguera. presibn suministro de agua Desconectar (despuds del el suministro de agua de la uso inicial - entrada a la bombay abrir el continuacibn) suministro de agua para eliminar todo el elre que haya en la manguera.
  • Page 55 PROBLEMA CAUSA CORRECCI(_N Nada o baja Sello gastado o Reemplacelas por AWSC. presibn empaquetadura atascada. (despu_s de un Valvulas gastadas u Reemplacelas por AWSC. periodo normal obstruidas. de uso) Pist6n de descarga gastado. Reemplacelas por AWSC. Agua goteando O-ring gastado o roto. Verificar y reemplazar.
  • Page 56 Get it fixed, at your home or ours! Your Home For repair - in your home - of all major brand apphances, lawn and garden equipment, or heating and coohng systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself.