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Craftsman 919.769060 Owner's Manual

5.5 horsepower 2400 psi 2.2 gpm pressure washer
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Owner's Manual
5.5 Horsepower
2400 PSI
2.2 GPM
PRESSURE WASHER
Model No.
919.769060
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Storage
•
Troubleshooting
•
Repair
Parts
•
Espa_ol
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60170
U.S.A.
visit our craftsman website: www.sears.com/craftsman
D25852
Rev. 2
9/10/04

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Summary of Contents for Craftsman 919.769060

  • Page 1 • Maintenance • Storage • Troubleshooting • Repair Parts • Espa_ol CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60170 U.S.A. visit our craftsman website: www.sears.com/craftsman D25852 Rev. 2 9/10/04...
  • Page 2 FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
  • Page 3 _'_I;_[o,][_o]_l [o_ -"E_-'_n n l Model No. 919-769060 Pressure Washer Pressure 2400 PSI Flow Rate 2.2 GPM Cleaning Units (PSI x GPM) 5280 Engine 3600 Rated Horsepower Spark Plug Gap .030" (0.76ram) Gasoline Capacity .29 gallons (1.1 liters) Oil .58 quarts ( .55 liters) capacity SAE 30 weight This manual contains information that is important for you to know and under- stand.
  • Page 4 HAZARD RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT • Spilled gasoline and it's vapors can be- • Shut off engine and allow it to cool come ignited from cigarette sparks, before adding fuel to the tank. electrical arcing, exhaust gases, and hot •...
  • Page 5 HAZARD RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT • Unsafe operation of your pressure • Become familiar with the operation and washer could lead to serious injury or controls of the pressure washer. death to you or others. •...
  • Page 6 HAZARD RISK TO FLUID INJECTION WHAT CAN HAPPEN HOW TO PREVENT • Your washer operates at fluid pressures • Never place hands in front of nozzle. and velocities high enough to penetrate • Direct spray away from self and others. human and animal flesh, which could •...

  • Page 7: Warranty

    HAZARD RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT • Contact with hot surfaces, such as • During operation, touch only the control engines exhaust components, could surfaces of the pressure washer. Keep result in serious burn. children away from the pressure washer at all times.

  • Page 8: Assembly

    Knobs Part No. _'_ English/ Spanish 16471 Operator's Manual Saddle Bolts Part No. D23196 Nozzle Cleaning _--- Handle Engine Frame and Allen Wrench Part No, 16797 Part No. D22302 Wheel Assembly Cleaning Tool Part No. NCT001 Bagged Parts High Pressure Chemical Hose Hose...
  • Page 9 Screws To Assemble Accessories Panel Remove top screws on handle assembly. Loosen bottom screws on handle assembly. Remove Place screws (removed earlier) into the top holes and secure accessories panel assembly to handles. Do not overtighten. Place grooves in accessories panel assembly onto screws and slide panel assembly into place.

  • Page 10: Operation

    Know Your Pressure Washer READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Chemical High Pressure Air Filter Lever...
  • Page 11 HOW TO USE PRESSURE WASHER TERMINOLOGY IMPORTANT: Read and understand NOTE: Become familiar with this how to use the pressure washer terminology before operating. before operating. PSI: Pounds per Square Inch. The TO ADJUST PRESSURE unit of measure for water pressure. The pressure setting is preset at the Also used for air pressure, hydraulic factory to achieve optimum pressure...
  • Page 12 Place other end of chemical hose The nozzle at the end of the multi-reg with filter on it into container wand can be rotated to change the high pressure spray pattern from a holding chemical/cleaning solution. narrow jet to a 40 ° fan shape, as shown.
  • Page 13 BEFORE STARTING Filler cap/dipstick Read and understand all Important Safety Instructions in the front of this manual and the following Cautions and Warnings before starting the pressure washer. Verify the filter screen is in water • Never fill fuel tank completely. inlet of pump, as shown.

  • Page 14: Maintenance

    Turn fuel valve to the ON necessary. position, 1/4 turn If the engine does counterclockwise. not start after two Move the choke control lever to pulls, pull the trigger to relieve the the CHOKE ON N position and pressure. the throttle control to the FAST 11.

  • Page 15: Storage

    CUSTOMER RESPONSIBILITIES TABLE Before Every 25 Every 50 Every 100 MAINTENANCE TASK each use hours or hours or hours or yearly yearly yearly ENGINE check oil level change oil check air filter clean/replace spark plug PRESSURE WASHER checWclean inlet screen check high pressure hose check soap and chemical ×...
  • Page 16 Air Cleaner To Change Oil Drain the engine oil when the engine A dirty air cleaner will restrict air flow is warm. Warm oil drains quickly and to the carburetor and cause poor completely. engine performance. Inspect the filter Turn the fuel valve to the OFF each time the engine is operated.
  • Page 17 Clean and Replace Spark Plug Disconnect the wand from the gun, Change the spark plug every 100 Remove the nozzle from the end hours of operation or once each year, of the wand with the 2mm allen whichever comes first, This will help wrench provided as shown, your engine to start easier and run better.
  • Page 18 PUMP ENGINE It is recommended that you follow IMPORTANT: It is important to prevent these steps to protect the internal gum deposits from forming in essential seals of the pressure washer when fuel system parts such as the storing the unit for an extended carburetor, fuel filter, hose or tank period and WHEN FREEZING during storage, Also, experience...
  • Page 19 Pull engine starter rope slowly Drain all water from high pressure several times until antifreeze hose, coil it, and store it in cradle windshield washer fluid comes of the pressure washer handle. out of high pressure hose con- 10. Drain all water from spray gun nection of pump.
  • Page 20 PROBLEM CORRECTION CAUSE No or low Turn off the engine, then Air in hose. the water source. pressure Disconnect the water (initial use) (continued) source from the pump inlet and turn the water source on to remove all air from the hose. When there is a steady stream of water present, turn water source off.
  • Page 21 CORRECTION PROBLEM CAUSE No or low Worn seal or packing. Have replaced by AWSC. pressure (after Worn or obstructed Have replaced by AWSC. period of nor- valves. mal use.) Worn unloader piston. Have replaced by AWSC. Water leaking Worn or broken o-ring. Check and replace.
  • Page 22 I:! _l_/:I I:! I _:I :i _.'_ Pressure Washer Model Number 919.769060 5 TORQUE TO 120 - 240 IN=LBS TORQUE TO 15 =30 IN=LBS Part # Description Pump Kit D27152 Screw, 5/16-24 x .75 D23099 Axle 16087 Nut, Flange D22267 Plug D21963 Wheel...
  • Page 23 I;!::1_:I I ;11_:I ;i i,_ Pressure Washer Model Number 919.769060 TORQUETO 450 6501N TORQUE[O 150iN TORQUETO 351N LBS Part # Description Engine, Honda GCV160 17050 Label, Danger D23125 Label, Hot Surface D22908 Frame D25074 Base D22906 Screw, 5/16-18 D22308 Screw, 5/16-18 D22692 Nut, 5/16-18 D25087...
  • Page 24 II_! _ l_;llI_tl_;l=_ _ Pressure Pump Model Number D26394 Part # Description D20998 Hose, 3/8 x 18" D29540 Unloader Assembly H061 Swivel Nut, Garden Hose H068 Swivel, 3/8" V161 Chemical Injector F187 Inlet ScreenFilter Not Shown: H140 Chemical Hose, D25852 24- ENG...
  • Page 25 I;! _l_-_ I ;11 _-_ ;_ _.'] Honda Engine Model Number GCV160A CYLINDER BARREL Z=D&-E0J00 Part Number Description 12000-ZL8-405 6315691 Cylinder Assembly 12216-ZE5-300 2399780 Clip, Valve Guide 12311-ZL8-000 5579990 Cover, Head Cover, Breather 12355-ZL8-000 5580006 (Breather Valve Assy) 90013-883-000 0636845 Bolt, Flange (6x12) (CT2OO) 90014-952-000 0803619...
  • Page 26 I :! _l:/:I I :! I_:I :i _.'_ Honda Engine Model Number GCV160A OIL PAN Part Number Description 11300-ZOL-820 6696686 Pan Assembly, Oil (SAE) 15625-ZE1-003 4497947 Gasket, Oil Filler Cap Shaft, Governor Holder 16508-ZMO-010 6384341 16510-ZMO-010 6384333 Governor Assembly 16511-ZL8-OOO 5580287 Weight Governor...
  • Page 27 Honda Engine Model Number GCV160A CRANKSHAFT 411_ $" ZM_I E07_ Description Part Number Washer, Thrust 90402-ZL8-000 5581012 Crankshaft 13310-ZOL-650 6696702 27- ENG D25852...
  • Page 28 I ;I _1:7__ I ;I 1:7__ ;_ __ ] Honda Engine Model Number GCV160A CRANKSHAFT Description Part Number Piston 13101-ZL8-000 5580014 Pin, Piston 13111-ZE0-000 1426576 Rod Assy., Connecting 13200-ZL8-000 5580022 Bolt, Connecting 90001 -ZE1-00O 1431055 Clip, Pistion Pin (13ram) 90551-ZE0-000 2605517 Ring Set, Piston (TEIKOKU) 13010-ZL8-014...
  • Page 29 :! _1 __'II :! __'I:k I__] Honda Engine Model Number GCV160A CRANKSHAFT PULLEY Description Part Number Pulley, Camshaft 14320-ZL8-000 5580055 Shaft, Cam Pulley 14324-ZL8-000 5580063 Belt, Timing (84HU7 G-2OO) 14400-ZOJ-OO4 6637417 Arm, In. Valve Rocker 14431-ZL8-000 5580089 Arm, EX. Valve Rocker 14441-ZL8-000 5580097 Shaft, Rocker Arm...
  • Page 30 I :I =1:7__ I:I 1:7__I :_ & _ ] Honda Engine Model Number GCV160A CRANKSHAFT PULLEY ZM_--Et XO0 A Part Number Description Starter Assy., Recoil *NHI* 28400-ZL8-013ZA 6061204 (black) 28461-ZL8-003 5580634 Knob, Recoil Starter 28462-ZL8-003 5611454 Rope, Recoil Starter 9O201-ZM0-0O0 6478812 Nut, Flange (6rnm) D25852...
  • Page 31 I ;1_I;7_,_ I ;I I ;7_,_ ;i _."] Honda Engine Model Number GCV160A FAN COVER Description Part Number 16854-ZH8-000 3683646 Rubber, Supporter (1O7mm) 16950-ZG9-MO2 5028923 Petcock Assy. (MAN) 16956-ZMO-OOO 5580394 Bracket, Petcock 17620-ZL8-013 6673289 Cap Assy., Fuel Tank 17702-ZMO-OOO 5580469 Tube, Fuel 19610-ZMO-O1OZA 6132989...
  • Page 32 -'!=1:7_'11-'! _:I:i1_ _] Honda Engine Model Number GCV160A CARBURETOR Z_04*_1400A Part Number Description Gasket Set 16010-883-015 3088416 Float Set 16013-ZL1-003 5580162 16015-887-782 3465879 Chamber Set, Float Screw Set 16016-ZG0-W00 4481818 Screw Set B 16028-ZE0-005 1441518 Screw Set 16029-ZG0-901 5580170 16100-ZM0-803 6212849 Carburetor Assembly...
  • Page 33 I :! _l_/:I I:! I _:I :i _.'] Honda Engine Model Number GCV160A AIR CLEANER Description Part Number Tube Breather 15721-ZMO-OOO 5580154 5580402 Element, Air Cleaner 17211 -ZL8-OOO 5580410 Case Assembly, Air Cleaner 17220-ZMO-OOO Gasket, Air Cleaner 17228-ZM0-000 5664560 6673255 Cover, Air Cleaner 17231-XOL-OOO 5580964...
  • Page 34 Honda Engine Model Number GCV160A MUFFLER Description Part Number Muffler 18318-ZM9-000 5580485 5580501 Protector, Muffler 18321-ZL8-800 5580972 Bolt, Flange (6x79) (CT2OO) 90O04-ZL8-O0O 0636845 Bolt, Flange (6x12)(CT2OO) 90013-883-000 5737457 Gasket, Muffler 18381 -ZL8-305 D25852 34- ENG...
  • Page 35 I:! _l_/:I I:! I _:I :i _.'_ Honda Engine Model Number GCV160A FLYWHEEL Ref Description Part Number 0348433 Key, Special Woodruff (25x18) 13331-357-000 30500-ZL8-004 5580659 Coil Assembly, Ignition 32195-ZM0-800 6315816 Wire, Stop Watch 90022-888-010 0671552 Bolt, Flange (6x20) (CT200) 90201-878-003 0442038 Nut, Special (14MM) 90681-959-003...
  • Page 36 II'!=l_;I II't I___l-'_ _._ Honda Engine Model Number GCV160A CONTROL (2) fJ'r, Description Part Number Arm, Governor 16551-ZMO-OOO 5580311 Rod, Governor 16555-ZMO-OOO 5580329 Spring, Governor 16561-ZMO-V30 6315725 Spring, Throttle Return 16562-ZMO-OOO 5580352 Spring, Lever 16574-ZE1-000 1427384 Washer, Control Lever 16575-ZE2-WOO 3678679 Plate, Lever Center 16577-ZMO-V30...
  • Page 37 I:! _l_/:I I :t I_:I :i _.'_ Honda Engine Model Number GCV160A LABELS Ref Description Part Number 87101-ZM0-0O0 5580865 Mark, Emblem (5.5) 37- ENG D25852...

  • Page 38: Sears, Roebuck And Co., D/817 Wa, Hoffman Estates, Il

    LAVADORAS CRAFTSMAN DE ALTA PRESION Por un a_o a partir de la fecha de compra, y siempre que esta Lavadora Craftsman de Alta Presi6n se mantenga y opere de acuerdo alas instrucciones en el Manual del Propietario, Sears repararA cualquier defecto de material o fabricaci6n sin costo alguno.
  • Page 39 _e'_o_ Iml _ N I_.__o,JP_o_o_ Modelo N° 919-769060 Lavadora a presi6n Presi6n 2400 PSI Promedio de fiujo 8,3 I/m (2.2 GPM) 5280 Unidades de limpieza (PSI x GPM) RPM del Motor 3600 Potencia especificada en HP Luz de bujfa 0,76 mm (.030") Capacidad del tanque de ga$olina 1,1 litros (0.29 galones)
  • Page 40 PELIGRO RIESGO DE EXPLOSION O INCENDIO _.QUE PUEDE OCURRIR? _.COMO PREVENIRLO? • La gasolina derramada y sus emanaciones Detenga el motor y permftale enfriarse antes pueden incendiarse con las chispas de un de agregar combustible al tanque. cigarrillo, amos electricos, el escape de la Ponga sumo cuidado al Ilenar el tanque, combustion...
  • Page 41 PELIGRO RIESGO DE OPERACION INSEGURA &QUE PUEDE OCURRIR? &COMO PREVENIRLO? • La operaci6n insegura de su lavadora a • Familiarfcese con la operacion y controles presion puede ocasionar lesiones serias o la la lavadora a presion. muerte a usted u otras personas. •...
  • Page 42 PELIGRO RIESGO DE INYECCION DE FLUIDO &COMO PREVENIRLO? _.QUE PUEDE OCURRIR? • Su ]avadora opera a presiones de fiuido y • JamAs coloque su mano delante de la boquilla. velocidades elevadas, capaces de peeetrar el • Dirija el rociado fuera de si mismo u otras tejido humano y animal;...
  • Page 43 PELIGRO RIESGO DE SUPERFICIES I _1 CALIENTES ;.QUI_ PUEDE OCURRIR? ;.COMO PREVENIRLO? • El contacto con superficies calientes, tales • Durante la operacion, toque solamente como los componentes del escape de superficies de control de la lavadora a motores, puede ocasionar serias presi6n.
  • Page 44 Perillas Manual del Pieza N°_ propietario 1e471_ (Ingl6s Bulones Castellano) montantes Pieza N ° Juego de D23196 (_,.__ limpieza para la boquilla Llave Allen, Pieza N ° 16797 Manillar Herramienta de limpieza, pieza N o NCT001 Bastidor y conjunto de ruedas del motor Pieza N °...
  • Page 45 Para ensamblar el panel de Tornillos accesorios Extraiga los dos tornillos del mango. Afloje los tornillos de la base sobre el manillar. Retire Coloque los tornillos extraidos previamente, en los orificios superiores y atornille el panel de accesorios al manillar. No sobreajuste.
  • Page 46 Conozca su lavadora a presibn LEA ESTE MANUAL DEL PROPIETARIO Y SUS REGLAS DE SEGURIDAD, ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones con su unidad familiaficese con la ubicaci6n de sus controles y regulaciones. Conserve este manual para referencias futuras.
  • Page 47 COMO USAR TERMINOLOGJADE LA LAVADORA A PRESION IMPORTANTE: Lea y comprenda NOTA: Familiaricese con esta terminologia c6mo usar la presibn de la lavadora antes de operar. antes de operarla. PSI: (Pounds per Square Inch) Libras por AJUSTE DE LA PRESION pulgada cuadrada.
  • Page 48 La boquilla del extremo de la varilla Coloque el otto extremo de la rociadora multirregulable puede rotarse manguera quimica con su filtro para cambiar el formato del rociado, instalado, dentro del contenedor desde una forma de chorro angosto hasta producto quimico o soluci6n de un abanico de rociado de 40 °, tal como limpieza.
  • Page 49 ANTES DE COMENZAR Lea y comprenda todas las instrucciones importantes que se encuentran al comienzo de este manual y alas siguientes precauciones advertencias, antes de dar arranque a la lavadora a presibn. Verifique que la membrana del filtro • Jamas Ilene el tanque de est_ en la entrada de agua de la combustible completamente.
  • Page 50 Coloque la vAIvula de combustible suavemente el retroceso de la manija la posici6n ON, girAndola 1/4 de de arranque. Tire de la soga con un vuelta en sentido antihorario. rApido y completo movimiento brazo. Deje que la soga se rebobine Mueva la palanca de control de lentamente.
  • Page 51 TABLA DE RESPONSABILIDADES DEL CLIENTE Cada 25 Cada 50 Cada 100 TAREA Antes de horas o horas o horas o MANTENIMIENTO cada uso anualmente anualment_ anualmente MOTOR Verifique el nivel de aceite Cambie el aceite Verifique el filtro de aire Limpie / reemplace la bujia LAVADORA A PRESION...
  • Page 52 Cambio de aceite Filtro de aire Drene el aceite del motor mientras el Un filtro de aire sucio restringir_tel flujo del mismo se encuentre caliente. El aire al carburador y ser_ la causa de una aceite caliente drena mas rapida eficiencia pobre del motor.
  • Page 53 Desconecte la varilla rociadora de la Limpieza y reemplazo de las bujias pistola. Cambie las bujfas cada 100 horas de Remueva la boquilla del extremo de operaci6n o una vez al aSo, Io que la varilla con una Ilave Allen de 2mm. ocurra primero.
  • Page 54 MOTOR BOMBA IMPORTANTE: Es importante prevenir la Se recomienda seguir los pasos siguientes a formacion del dep6sito de gomas en partes fin de proteger las juntas internas de la esenciales del sistema de combustible, tales lavadora a presion cuando la misma sea como el carburador, el filtro de combustible, almacenada por largo tiempo y CUANDO SE manguera o el tanque durante el periodo de...
  • Page 55 Tire suavemente de la soga de arranque Drene toda el agua de la pistola y la del motor varias veces hasta que el varilla rociadora sosteniendo la pistola de anticongelante salga por la conexidn de rociado en posici6n vertical con el la manguera de alta presi6n de la bomba.
  • Page 56 PROBLEMA CORRECCION CAUSA Nada o baja Apagar el motor y luego Aire en la manguera. presibn cortar el suministro de agua. Desconectar el suministro de (despuds del uso inicial agua de la entrada a la (continuacibn) bomba y abrir el suministro de agua para eliminar todo el aire que hay en la manguera.
  • Page 57 CORRECCION PROBLEMA CAUSA Selloo empaquetaduragastado. Nada o baja Haga reemplazar por AWSC. presi6n VAIvulas gastadas u (despuds de un Haga reemplazar por AWSC. obstrufdas. periodo normal de uso) Descarga del pist6n gastada Haga reemplazar por AWSC. Pdrdida de O-ring gastado o roto. Verificar y reemplazar.
  • Page 58 NOTAS 58- SP D25852...
  • Page 59 NOTAS 59- SP D25852...
  • Page 60 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.