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Char-Broil 463260307 Product Manual
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Char-Broil 463260307 Product Manual

Char-Broil 463260307 Product Manual

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MODEL
463260307
• PRODUCT
GUIDE
/_ CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
/_ WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges - especially as
noted in the manual! Wear protective gloves if
necessary.
463260307" 80009693" 11-07-06

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Summary of Contents for Char-Broil 463260307

  • Page 1 MODEL 463260307 • PRODUCT GUIDE /_ CAUTION: /_ WARNING: Failure to follow all manufacturer's instructions could Read and follow all safety statements, assembly instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook. damage.

  • Page 2: California Proposition

    CALIFORNIA PROPOSITION 65 if you smell gas: Combustion by-products produced when using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2. Extinguish any open flame. 3.
  • Page 3 For Your Safety ........Grill Service Center ........Product Record Information ......Installation Safety Precautions ......Safety Symbols ........Use and Care ........4-11 Parts List .......... Parts Diagram ........Stainless Steel Use and Care Assembly ........14-23 Stainless steel grills can provide many years of reliable service and an attractive appearance in normal outdoor Troubleshooting ........
  • Page 4 • A disconnected LP cylinder in LP Cy storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder Safety inside a vehicle which may become overheated •...
  • Page 5 LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing 1. LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: A Never move grill while in operation or still hot.
  • Page 8 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
  • Page 9 cAuTioN Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill, Turn gas off at control knobs and LP cylinder. SPIDER ALERT! Remove cooking grates and flame tamers. Remove screws and carryover tubes from rear of burners.
  • Page 10 Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the outdoor the grill by indirect heat. The heat from selected burners cooking experience. To keep food safe from harmful bacteria, circulates gently throughout the grill, cooking meat or poultry follow these four basic steps: without the touch of a direct flame.
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil@grill cover to help prolong the life and prevent discoloration of your grill.
  • Page 12 Description Part# Description Part# Cart Side PanelRight....80009650 GreaseTray ......80002024 Cart Side PanelLeft ....80009654 GreasePan ......80002027 BottomShelf......80009698 CookingGrateSet ....80010410 Valance ......80003153 Flametamer......80009691 CasterMount ....... 80003113 SwingAway WarmingRack..... 80001932 Cart BackPanel ..... 80009699 MatchHolder ....... 80004320 CasterSocket.......
  • Page 13 uu ..... _iiiiiii] iiii!iil.._iii!!!:::i: i!_il ..ii_iiiiiiii, .._ .... LL ....MM .f// DD,_ \\\\\\\ 463260307 • 13...
  • Page 14 ttach the two cart sides to bottom shelf using one 1/4-20x23/4 ' ' screw, 7mm flat washer, 7mm lock washer and 1/4-20 hex nut at upper hole in each Cart side w/panel, right rear leg. Insert another 1/4-20x23/4 ' ' screw into lower hole, through caster socket, and secure with 7mm flat washer, 7mm lock washer and 1/4-20 hex nut.

  • Page 15: Assembly

    Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using two 1/4-20x1/2" screws, 7ram lock washers and 7ram flat washers on each side. Attach upper rail to cart assembly.
  • Page 16 Secure grill head to leg braces using four 1/4-20x3/4" screws, 7mm lock washers, and 15mm fiber washers. Screws must be attached from inside of grill head into brace. Do not fully tighten screws until side shelf and sideburner shelf are assembled, Place side shelf over right cart legs.
  • Page 17 Place sideburner shelf over left cart legs. Lip of shelf should fit between grill bottom and leg brace. Secure shelf brackets to cart legs using two 1/4-20x1/2" screws, 7ram lock washers and 7ram flat washers. Fully tighten screws inside grill bottom and at back of gfi# at this time.
  • Page 18 Insert sideburner into shelf, placing end of burner over sideburner valve. Valve should be in center hole of burner tube. Make sure pin on bottom of burner is in center hole in shelf bracket. Secure burner to bracket with two #10-24x3/8" screws, 5mm lock washers, and 5ram flat washers.
  • Page 19 Place flametamers (4) over burners by inserting tabs into slots in front of firebox. Opposite ends of flametamers rest on pins in back of firebox, Place cooking grates into grill bottom. Grate wires running front to back should be facing upward ... side to side wires downward.
  • Page 20 To assembleSwingAway,first insert pivot wire into holes in side of grill lid Second, insert leg wires into holes in sides of gdlfbottom. Insertwire ends into lower back pane!(A). Attachfront right side of wire shelf to the right side panel with one #8-32x3/8"...
  • Page 21 Insert bottom door pin into hole in valance. Press the top door pin Press pin down, align with hole in door brace, release door pin. Repeat on door top procedure on remaining door. Slide grease tray into back of grill. Makesure is on left side 463260307"...

  • Page 22: Use And Care

    Slide grease pan into rails beneath grease tray. cAuTioN • FaiJureto instaJJ pan on tray wiJJcause hot grease to drip from bottom of grill with risk of fire or property damage. "Grease LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator. Once tank has been filled and leak checked, place tank into tank hole in bottom shelf.
  • Page 23 Regulator and hose must pass UNDER hose bracket before connecting to LP tank. Read "Connecting Regulator to the LP Tank" in the Use and Care section of this manual. NOTE:Doors not shown for cladty. gulatorand hose must passUNDER hose bracket. Unscrew tgnitor cap and place AA battery into ignitor slot with )ositive end (+) facing outward.
  • Page 24 EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom • Damagedhose. • Turnoff gasat LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.

  • Page 25: Troubleshooting

    Troubleshooting (continued) Burner(s) willnot light ELECTRONICIGNITION: using ignitor. ° No spark, no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See Electronic Ignition • SeeSectionII of ElectronicIgnitionSystem. Troubleshootingalso) ° No spark, some ignitionnoise. ° Sparks, but not at electrode or at full • SeeSectionIII of ElectronicIgnitionSystem. strength.
  • Page 26 Bradley Company. Thermos@is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil<", C3 and Design<', Char-Broil and Design<', Flame Design<', FlavorTentsTu, Grill 2 GoTu, Gdllin'Stick <', Keeper of the Flame<`' , Keepers of the Flame<`' , Natural Grip<`' , Outdoor Cooking Collection and Design<', Patio Bistro<`' , PrecisionFlameTu, Pro-Check<' , QuickSet Grills and Design<', SmokerTents<', The Big Easy <`' , The Minute Grill<`' , The Edge<`' , The Tuscan Collection<`' , and The UrbanGrill <`'are Trademarksd the W.C.

  • Page 27: Warranty

    In addition,in thestateof Californiaonly,youmay take the productto the retailestablishment sellingthis productin orderto obtainperformance under this limitedwarranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Char-Broil Consumer Relations R O. Box 1240 Columbus, GA 31902-1240 Consumerreturnswill notbe acceptedunlessa valid Return Authorizationis firstacquiredby calling1-800-241-7548 and thenclearly marked on the outsideof the packageand the packageis shippedfreighttpostage pre-paidto the addressabove.
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  • Page 30 Please registeryour productonlineat: (if you register online, you do not need to send in this registration card.) PLEASE FILL OUTTHIS CARDAND RETURNIT WITHIN10 DAYSOF PURCHASE.FAILURETORETURNMAYAFFECT YOURWARRANTYCOVERAGE.FORWARRANTY SERVICE PROOFOF PURCHASEWILL BE REQUIRED.PLEASE KEEP YOURSALES RECEIPT. T HIS WARRANTYIS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALADENTRODE LOS 10 DIAS DE LA COMPRA.S! NOLA DEVUELVE,PUEDE VERSEAFECTADASU COBERTURA DE GARANTIA. PARAEL SERVIClODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA.CONSERVELA FACTURA.ESTA GARANTIAES INTRANSFERIBLE.
  • Page 31 Blank Intentionall 463260307" 31...

  • Page 32: Grill Service Center

    Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames, Perform leak test regularly. Thank You for Your Purchase! Char-Broil, L LC • Columbus,GA31902° Printedin China...