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Char-Broil 463260307 Product Manual

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MODEL 463260307 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
463260307 • 80009693 • 11-07-06

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Summary of Contents for Char-Broil 463260307

  • Page 1 MODEL 463260307 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook.
  • Page 2 Date Purchased CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 463260307...

  • Page 3: Table Of Contents

    • Periodic cleaning of the cooking grates also helps decrease the risk of a grease fire which can irreversibly darken the stainless steel surface. (Please note that the integrity of the steel is not affected by the flame, only the appearance.) 463260307 • 3...
  • Page 4 • Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice. • To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers. 4 • 463260307...

  • Page 5: For Your Safety

    Nipple has to be centered into the LP cylinder valve. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! 463260307 • 5...

  • Page 6: Grill Service Center

    • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 463260307...
  • Page 7 4. To ignite other burners, turn knob to HI adjacent to a lit burner. • Always close LP cylinder valve and remove coupling nut before moving LP cylinder from Lighting instructions continued on next page. specified operation position. 463260307 • 7...
  • Page 8 Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics. 8 • 463260307...

  • Page 9: Spider Alert

    • Store grill indoors ONLY if LP cylinder is turned off and Firebox disconnected, removed from grill and stored outdoors. Electrode burner • When removing grill from storage, follow “Cleaning the Burner bracket Assembly” instructions before starting grill. 463260307 • 9...
  • Page 10 Ideal for slow roasting and baking. resulting in failure of grill cart components. Rotisserie Cooking When using a rotisserie on your grill, you should remove the cooking grates and warming rack. This will provide adequate clearance for large foods. 10 • 463260307...
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.

  • Page 12: Parts List

    PARTS LIST – Model No. 463260307 Description Part # Description Part # Cart Side Panel Right ....80009650 Grease Tray ......80002024 Cart Side Panel Left .

  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 463260307 463260307 • 13...
  • Page 14 ASSEMBLY – Model No. 463260307 Attach the two cart sides to bottom shelf using one 1/4-20x2¾” screw, 7mm flat washer, 7mm lock washer and 1/4-20 hex nut at upper hole in each Cart side w/panel, right rear leg. Insert another 1/4-20x2¾” screw into...
  • Page 15 (3rd hole from top) and through grill head. Secure with 7mm flat washers, 7mm lock washers and 1/4-20 hex nuts. Do not fully tighten. Rear view 1/4-20x2” screw 1/4-20 hex nut 7mm flat 7mm lock washer washer Tabs on firebox into leg cut-outs. 463260307 • 15...
  • Page 16 Secure shelf brackets to cart legs using two 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each bracket. SHARP EDGES! Wear gloves if necessary. Side shelf 1/4-20x1/2” screw 7mm flat 7mm lock washer washer Repeat on front bracket 16 • 463260307...

  • Page 17: Assembly

    Press control knob onto valve stem. Sideburner control knob Sideburner bezel First, remove screws and washers from bracket. Sideburner valve bracket 463260307 • 17...
  • Page 18 Place sideburner wind diverter over sideburner (A). Align notch in diverter to fit around electrode. Place burner cap onto sideburner. Attach sideburner cap clip (B) and sideburner cooking grate onto shelf. Beneath sideburner shelf, attach sideburner ignitor wire to electrode (C). Sideburner cap clip Sideburner ignitor wire 18 • 463260307...
  • Page 19 Opposite ends of flametamers rest on pins in back of firebox. Place cooking grates into grill bottom. Grate wires running front to back should be facing upward . . . side to side wires downward. Side-to-side wires on bottom. 463260307 • 19...
  • Page 20 Insert wire ends into lower back panel (A). Attach front right side of wire shelf to the right side panel with one #8-32x3/8” screw, 4mm flat washer and 4mm lock washer (B). Leg attaches to bottom shelf with a 4mm flat washer and 4mm lock washer and a #8-32x3/8” screw (C). 20 • 463260307...
  • Page 21 Repeat on door top procedure on remaining door. CAUTION SHARP EDGES! Wear gloves if necessary. Slide grease tray into back of grill. Make sure drain hole is on left side 463260307 • 21...
  • Page 22 Tank valve must face to front of cart once tank is attached. Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. Tank screw Tank valve facing front. NOTE: Doors not shown for clarity. 22 • 463260307...
  • Page 23 Regulator and hose Hose must pass UNDER Bracket hose bracket. Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor. – AA Battery 463260307 • 23...

  • Page 24: Troubleshooting

    • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. • Dead battery. • Replace with a new AA-size alkaline battery. 24 • 463260307...
  • Page 25 • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). 463260307 • 25...

  • Page 26: Troubleshooting

    Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™...

  • Page 27: Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 463260307 • 27...
  • Page 28 Page Blank Intentionally 28 • 463260307...
  • Page 29 Page Blank Intentionally 463260307 • 29...

  • Page 30: Registration Card

    Merci d’avoir bien voulu remplir ce questionnaire. Vos réponses nous aideront et aideront d’autres compagnies à vous communiquer des offres spéciales susceptibles de vous intéresser. Si vous préférez ne pas recevoir d’informations concernant ces offres spéciales, veuillez cocher ici 30 • 463260307...
  • Page 31 Page Blank Intentionally 463260307 • 31...
  • Page 32 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...

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