Meco Aussie Vantage 6623S8E641 Use Manual

Lp gas grill
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6623S8E641
For Outdoor Household Use Only. Not for Commercial Use.
Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories?
Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558
WARNING
!
• Failure to follow these intructions could result in
fire or explosion which could cause death, serious
personal injury, or property damage.
• Read and follow instructions carefully before as-
sembly or use.
• Do not use this product for any other purpose than
which it is intended.
• These instructions must be kept with the user.
SAVE THESE INSTRUCTIONS.
WARNING
!
• Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
LP Gas Grill Assembly and Use Manual
6623S8Y641
D A N G E R
!
If you smell gas:
1. Shut off gas to the appliance.
2. Extinquish any open flame.
3. Open lid.
4. If odor continues, keep away from the appli-
ance and immediately call your gas supplier or
your fire department.

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Summary of Contents for Meco Aussie Vantage 6623S8E641

  • Page 1 LP Gas Grill Assembly and Use Manual 6623S8E641 6623S8Y641 For Outdoor Household Use Only. Not for Commercial Use. Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories? Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558 WARNING D A N G E R •...
  • Page 2 NOTICE Meco Corporation strives to be a quality supplier of consumer products. If we omitted any parts needed for assembly, or you need troubleshooting information, please contact us using our toll free number or visit our website. It is important to register your grill and retain your receipt.
  • Page 3: Table Of Contents

    Contents Preparation for Assembly ..........3 Parts Identification Connecting/Disconnecting the Gas Parts Illustration Model 6623S8E641 ......4 Using Gas ..............22 Parts List Model 6623S8E641 ........5 LP Gas Cylinder ............22 Parts Illustration Model 6623S8Y641 ......6 LP Hose & Regulator ........... 23 Parts List Model 6623S8Y641 ........
  • Page 4: Parts Illustration Model 6623S8E641

    Parts Illustration - Model 6623S8E641 If you need replacement parts, refer to the Parts Illustrations to find the exact parts you need. If you have any questions or need help, contact Cus- tomer Service at 1-800-251-7558 or go to www. aussiegrills.com.
  • Page 5: Parts List Model 6623S8E641

    Parts List- Model 6623S8E641 Hardware Pack (Part# 03.6911.11) Description Quantity Description Quantity Side Burner Cover 1/4-20 x .39” Bolt Side Burner Cooking Grid 1 1/4-20 x .59” Bolt Side Burner Electrode 1/4-20 x .79” Bolt Left Side Table 1/4-20 x 1.50” Bolt Side Burner 1/4-20 Hex Nut Side Table Support...
  • Page 6: Parts Illustration Model 6623S8Y641

    Parts Illustration - Model 6623S8Y641 If you need replacement parts, refer to the Parts Illustrations to find the exact parts you need. If you have any questions or need help, contact Customer Service at 1-800-251-7558 or go to www.auss- iegrills.com. Be sure to have the grill model number and serial number printed on the black label, located located on the back of the cart shroud.
  • Page 7: Parts List Model 6623S8Y641

    Parts List- Model 6623S8Y641 Hardware Pack (Part# 03.6911.12) Description Quantity Description Quantity Side Burner Cover 1/4-20 x .39” Bolt Side Burner Cooking Grid 1 1/4-20 x .59” Bolt Side Burner Electrode 1/4-20 x .79” Bolt Left Side Table 1/4-20 x 1.50” Bolt Side Burner 1/4-20 Hex Nut Side Table Support...
  • Page 8: Assembly Instructions

    Assembly Instructions Step 1 Front Leg Frame Assembly Identify parts and lay on floor as shown. Parts are named for their assembled position on the grill. Note in illustrations, holes with threaded inserts are oriented facing up, as well as to the center. Insert Right and Left Front Legs into the ends of the Front U-Leg.
  • Page 9: Step 3 Rear Crossbrace Assembly

    Step 3 Rear Crossbrace Assembly Attach Rear Crossbrace inside Rear Leg Frame with 4) 1/4-20 x .39” Bolts. Note: The flanges on the ends of the cross- brace tube are angled inward toward the top to match the angle of the legs. 1/4-20 x .39”...
  • Page 10: Step 5 Cart Frame Assembly

    Step 5 Cart Frame Assembly Place Rear Leg Frame with Supports and Crossbrace on floor, place Front Leg Frame on top and align holes. Attach Front Leg Frame to Supports with 8) 1/4-20 x .39” Bolts. Tighten all bolts on Cart securely. Front Leg Frame 1/4-20 x .39”...
  • Page 11: Side Tables To Cart Assembly

    Step 7 Side Tables to Cart Frame Assembly Attach the Side Tables to the Legs of the Cart Frame as shown with 8) 1/4-20 x .79” Bolts (4 each Side Table). Place the dimpled side of the Side Table Supports against the legs and align the holes. Insert the bolts through the supports and into the threaded inserts in the legs.
  • Page 12: Step 9 Shroud Assembly

    Step 9 Shroud Assembly Lay the Control Panel and Left, Right and Bottom Shroud Frames face down on floor (on a protective surface). Align brackets at corners and fasten together with 8) 1/4-20 x .39” Bolts and Nuts. Place the Shroud on the assembled frame and align the holes in the shroud with the holes in the tabs on the frame. Fasten the Shroud to the shroud frame with 12) #5 x .31”...
  • Page 13: Step 10 Manifold Assembly

    Step 10 Manifold Assembly NOTE: Regulator hose is shipped attached to the Manifold. Regulator hose is not shown in some illustrations for clarity. Insert valve stems out through front of control panel section of Shroud Assembly so that the holes in the valve brackets align with the holes in the control panel.
  • Page 14: Step 12A Wheel Assembly (Model 6623S8Y641)

    Step 12 A. Wheel Assembly (Model 6623S8Y641) Insert the axle (pre-assembled to wheel) through the sleeve in the bottom of the leg tube. Fasten in place by inserting an Axle Pin through the small hole near the end of the axle. B.
  • Page 15: Step 14 Drip Cup Wire Assembly

    Step 14 Drip Cup Wire Assembly Slide the Drip Cup Wire down through the small hole in the center of the bottom of the grill Bowl. (This must be done before attaching the burner. Grill Bowl Wire in position Step 15 Main Burner Assembly Slide the burner tubes down through the indicated holes in the bowl.
  • Page 16: Step 16 Bowl And Cylinder Heat Shield Assembly

    Step 16 Bowl and Cylinder Heat Shield Assembly Attach the Bowl and Cylinder Heat Shield to the cart with 4) 1/4-20 x .59” Bolts, 4) Fiber Washers and 4) 1/4-20 Nuts. See detail views below for specific steps. Illustrates location of Bowl, Cylinder Heat Shield and hardware. (Note location of 1.5” long bolt) Before bolts are inserted, verify that valve nozzles are inserted into the ends of the burner tubes as shown in Detail.
  • Page 17: Step 17 Side Burner Electrode Assembly

    Step 17 Side Burner Electrode Assembly Insert small end of Electrode Wire down through hole in Side Table until metal tab with hole is seated over small threaded hole. See next page for plug location. Fasten Electrode in place to Side Table with 1) 5/32 x .39” Bolt and 5/32-30 Nut. 5/32 x .39”...
  • Page 18: Step 19A Main Burner Electrode Assembly

    Step 19 A. Main Burner Electrode Assembly Insert small end of each Electrode Wire down through holes in Bowl in front of main burner until flange of collector box rests on front edge of burner. Fasten each Electrode collector box to the burner with 1) #5 x .31” Tapping screw. B.
  • Page 19: Step 20 Hood Handle Assembly

    Step 20 A. Hood Handle Attach the Hood Handle to the Hood with 2) 1/4-20 x .39” Bolts and Fiber Washers. Place Heat Baffles between the Handle and the Hood. Align Handle as shown in side view. B. Thermometer Assembly (Model 6623S8Y641 ONLY) Attach the Thermometer by inserting the sensor rod and threaded studs through the Hood.
  • Page 20: Step 22A Flavor Activator Assembly

    CAUTION To reduce the risk of a laceration hazard: • Wear protective gloves when installing warming rack. Hood and Bowl edges could be sharp. Step 22 Flavor Activator / Warming Rack Assembly Place Flavor Activator on Supports in Bowl. Install Warming Rack as follows: First insert legs 1 and 2 in holes on right side of Bowl and Hood. Next, while hold- ing leg 3, insert leg 4 into hole in left side of Hood.
  • Page 21: Step 24A Drip Cup Assembly

    Step 24 A. Drip Cup Assembly Insert the Drip Cup into the hanger wire underneath the grill bowl. B. Cylinder Retainer Wire Assembly Position the Cylinder Retainer Wire as shown. Insert the legs of the retainer wire into the holes in the legs just below the joint.
  • Page 22: Connecting/Disconnecting The Gas

    Connecting/Disconnecting the Gas Using Gas D A N G E R Carbon Monoxide Hazard • This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you. • Never use this appliance indoors, on recreational vehicles, or boats. WARNING To reduce the risk of serious bodily injury or death from fire or explosion: •...
  • Page 23: Lp Hose & Regulator

    LP Hose and Regulator NOTE: WARNING If the hose/regulator assembly is not working properly and you need a replacement, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.com. To reduce the risk of serious bodily injury or death from fire or explosion: Be sure to have the grill model number and serial •...
  • Page 24: Before Using Your Grill

    Before Using Your LP Gas Grill Installation Codes WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • This installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54 Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2 or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192 and CSA Z240 RV Series, recreational Vehicle Code, as applicable.
  • Page 25: How To Perform A Leak Test

    How to Perform A Leak Test “FIRST TIME USE” and as required Supplies Needed for a Leak Test: • Clean paint brush • Water • Dish washing liquid 1. Use an LP Gas Cylinder equipped with an OPD (Overfill Prevention Device) and have it filled at an authorized LP gas dealer by a qualified attendant.
  • Page 26: Lighting Grill Using The Pulse-Spark Ignitor

    6. If “growing” bubbles appear on any of the connection points, you have detected a gas leak. Immediately close the LP Gas Cylinder valve by turning handle clockwise a. If leak appears at either end of hose and regulator assembly, retighten the connection at the leak, but do not over-tighten.
  • Page 27 Lighting the Grill Using the Pulse-Spark Ignitor (continued) 1. Open the Hood. 2. IMPORTANT: Make sure Control Knobs are turned “Off.” (Fig. 4) 3. Turn the LP Gas Cylinder valve open counterclockwise until it stops. (Fig. 5) Turn LP Gas Cylinder valve Control Knob in High counterclockwise...
  • Page 28: Manually Lighting The Grill

    Manually Lighting the Grill WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • Open Hood before lighting the grill to prevent an explosion from gas build-up. 1. Open the Hood. 2. IMPORTANT: Make sure Control Knobs are turned “Off.” (Fig. 4 - P.27) 3.
  • Page 29: Lighting The Side Burner

    Lighting the Side Burner WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • Open Side Burner Lid before lighting the grill to prevent an explosion from gas build-up. 1. Open the Side Burner Lid. (Fig. 8) NOTE: Side Burner Lid is to remain open while the Side Burner is on or hot. 2.
  • Page 30: Cooking On The Gas Grill

    Cooking On the Gas Grill WARNING To reduce the risk of serious bodily injury or death from fire, explosion or burn hazard: • Never use charcoal or lighter fluid in your gas grill. Keep this outdoor cooking appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
  • Page 31: Roasting (Indirect Method)

    Grill Cooking (Direct Method) Direct Cooking on the Grids: Food is cooked directly over the heat source. The Burners heat up the Flame Diffusers under the Cooking Grids, which in turn heat the food on the grill. The natural food juices from cooking fall onto the hot Flame Diffusers below and vaporize.
  • Page 32: Warming Rack

    Warming Rack WARNING To reduce the risk of fire or flare-up from grease drippings: • When cooking food on the warming rack, make sure no Burners are on directly under the Drip Pan. • Clean grease drippings away from grill after each use. Warming Racks are a convenient way to cook food, keep cooked food warm or to warm items such as bread or rolls.
  • Page 33: Care And Maintenance

    Care and Maintenance CAUTION To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edges. Cleaning the Grill Regularly clean your LP gas grill between uses and especially after extended periods of storage. Ensure the grill and its components are cool before cleaning.
  • Page 34: How To Clean The Burners

    In order to prevent flashbacks, the Burner(s) should be removed from the grill and cleaned periodically, especially if the grill has been stored for an extended period of time. Fig. 9 Burner Control Knob Spider webs or nest Valve inside Venturi Tube How to Clean the Burners 1.
  • Page 35 7. Check the Gas Collector Box to verify that there is a 3/16” gap between the electrode tip and the top flange of the box as shown in Fig. 12. Fig. 12 3/16” Gas Collector Box - If no spark, pinch together or open Gas 3/16”...
  • Page 36: Storage

    Storage WARNING To reduce the risk of serious bodily injury or death: • Store your LP gas grill in a cool dry place. Do not store an LP Gas Cylinder in a space greater than 125 degrees Fahrenheit. Never store a connected LP Gas Cylinder in a building, garage, or any enclosed area. •...
  • Page 37: Emergencies

    Emergencies Problem Possible Cause Solution Gas leaking from Damaged hose Turn off gas at the LP Gas Cylinder. Replace valve/hose cracked/cut/burned hose regulator before continuing use. Gas leaking from Mechanical failure due to rust Replace LP Gas Cylinder. LP Gas Cylinder or mishandling Gas leaking from LP Gas Failure of valve from mishan-...
  • Page 38 Troubleshooting Problem Possible Cause Solution Regulator coupling nut is not Tighten coupling nut by hand about one-half to three quar- fully connected to LP cylinder ters additional turn. Do not use tools. LP-Excess flow valve tripped in Turn Control Knobs to “Off” position and turn LP Gas Cyl- regulator inder handle clockwise until it stops.
  • Page 39: Important Notice- Lp Cylinder With Opd

    Problem Possible Cause Solution Flare up Grease build-up Clean grill. Excessive fat in meat Trim fat from meat before grilling. Persistent grease fire Grease trapped around burner Turn Control Knobs “Off” and turn handle of LP Gas Cylinder system clockwise until it stops. Open Hood carefully and let fire burn out.
  • Page 40: Limited Warranty

    If defective, the part or product will be repaired or replaced at the option of MECO CORPORATION without charge. This warranty does not include the cost of any inconvenience or property damage due to failure...

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Aussie vantage 6623s8y641

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