Duerkopp Adler 540-100-1 Installation Instructions Manual
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Duerkopp Adler 540-100-1 Installation Instructions Manual

Duerkopp Adler 540-100-1 Installation Instructions Manual

Cnc double lockstitch buttonholer
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CNC-Doppelsteppstich-Knopflochautomat
CNC double lockstitch buttonholer
Aufstellanleitung /
Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 59 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com
Ausgabe / Edition:
Änderungsindex
09/2009
Rev. index: 01.0
Bedienanleitung / Operating Instructions
Serviceanleitung / Service Instructions
Printed in Federal Republic of Germany
540-100-1

Installation Instructions

1
2
3
Deutsch/Englisch
Teile-Nr.:/Part-No.:
0791 540001

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Summary of Contents for Duerkopp Adler 540-100-1

  • Page 1: Installation Instructions

    540-100-1 CNC-Doppelsteppstich-Knopflochautomat CNC double lockstitch buttonholer Bedienanleitung / Operating Instructions Aufstellanleitung / Installation Instructions Serviceanleitung / Service Instructions Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld Deutsch/Englisch Telefon +49 (0) 5 21/ 59 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com Ausgabe / Edition: Änderungsindex Teile-Nr.:/Part-No.:...
  • Page 2 Alle Rechte vorbehalten. Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten. All rights reserved. Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
  • Page 3 Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.

  • Page 4: General Safety Instructions

    General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2.

  • Page 5: Table Of Contents

    Contents Page: Part 2: Installation Instructions Class 540-100-1 Scope of delivery..........General and Transportation Safety Ring bolt .

  • Page 7: Scope Of Delivery

    Scope of delivery The scope of delivery is dependent upon your order. Please check that all necessary parts are present. – 1 Machine head – 2 Control – 3 Maintenance unit – 4 Set value initiator – 5 Waste container –...

  • Page 8: Equipment

    Equipment 3.1 Structure of Equipment Equipment: E 126/22 Cutting 1 = Cutting equipment with slit in the throat plate Throat plate/basket 1 = blouses, shirts raised throat plate (0,6 mm); basket sole cross toothed 2 = working clothes, heavy material flat throat plate;...

  • Page 9: Available Equipment

    3.2 Available equipment 540 E 113/22 Sewing equipment for buttonholes in shirts and blouses, closely woven material, max. buttonhole width 3 mm, max. buttonhole length 22 mm. 540 E 114/22 Sewing equipment for buttonholes in shirts and blouses, closely woven material, max. buttonhole width 4 mm, max. buttonhole length 22 mm.

  • Page 10: Optional Equipment

    Optional equipment 0540 211324 Cloth presser basket coated with Vulkollan (only for E 113/22) and smooth material slider for buttonholes in shirts and blouses, prevents impressions in sensitive material. 0540 211424 Cloth presser basket coated with Vulkollan (only for E 114/22) and smooth material slide for buttonholes in shirts and blouses, prevents impressions in sensitive material.

  • Page 11: Positioning Aids

    4.1 Positioning aids Part No. 0540 590144 Spacing ruler with lateral guide for linen buttonholes in the front welt of men’s shirts and ladies’ blouses. Part No. 0540 590154 Template positioning aid for collar tips, collar welts, cuffs, double cuffs and shirt flaps.

  • Page 12: Assembling The Sewing Automat

    Assembling the sewing automat 5.1 Making the table top If you are manufacturing your own table top then use the measurements in figure 1. Part number: 0700 054003 1 Punch mark on the bottom 2 Table plate bottom Fig. 1...

  • Page 13: Mounting The Frame

    5.2 Mounting the frame – Mount the frame as shown in figure 2 – To ensure a safe standing, all 4 feet have to have contact with the ground. – Screw the oil can onto the frame bar. Fig. 2...

  • Page 14: Completion And Mounting Of Table Top

    5.3 Completion and mounting of table top If you are mounting the table top yourself then please use the measurements in figure 2. – Screw cable channel 1 onto the table top. – Screw the mount for drawer 2 onto the table top. –...

  • Page 15: Setting The Working Height

    5.4 Setting the working height The working height is adjustable. – Loosen both screws 5 on each of the frame bars. – Set the desired working height. Ensure that if possible both sides are pulled out or pushed in evenly. –...

  • Page 16: Swivel Device (Optional)

    5.5.3 Swivel device (optional) – Loosen all cables and hoses, connected to the machine head under the table top. – Unscrew the fastening screws of the machine head under the table top. – Screw on the L-bracket 10 for the thread stand on the rear of the bed plate.

  • Page 17: Needle Cooler (Optional)

    5.5.4 Needle cooler (optional) Function The needle cooler operates parallel to the scissors pivoting cylinder. This means that the needle cooler is active while the scissors are swung out. Installation – Screw the throttle 21 into the tap hole of the scissors block. –...
  • Page 18 Notes:...

  • Page 19: Mounting The Control Unit

    5.6 Mounting the control unit – Mount the control unit (DAC III) onto the table plate using 4 wood screws according to figure 2 on page 10. The side with the bushes for the motors (three bushes, one under the other) has to point to the right side.

  • Page 20: Electrical Connection

    Electrical connection 6.1 Plug connections at the multiple pin strip (4-fold) Connect the plug connectors of the linen buttonhole automat as follows: – 4-pole Plug connector 1 è Sewing motor connector – 5-pole Plug connector 2 è Stepping motor for the X-drive –...

  • Page 21: Plug Connections At The Multiple Pin Strip (15 Fold)

    6.2 Plug connections at the multiple pin strip (15 fold) Connect the plug connectors of the buttonhole automat, the set value initiator and the control panel as follows: – REF-signals x140b Light barrier plug /sensor on plug connector 4 Note: 8-pole plug is coded. x140t –...

  • Page 22: Control Connection To Main Switch

    6.4 Control connection to main switch CAUTION ! All work that needs to be carried out on the electrical installation of the linen buttonhole automat is only allowed to be carried out by an electrician or other qualified personal. The mains plug is to be unplugged! –...

  • Page 23: Pneumatic Connection

    Pneumatic connection 7.1 Connecting the maintenance unit – Connect the air hose 6 to the coupling. – Connect the hose nozzle 7 with an air hose onto its air supply connection. A pneumatic connection kit for the connection onto the existing air pressure network is available under order number: 0797 003031.

  • Page 24: Oil Lubrication

    Oil lubrication Caution: Danger of injury ! Oil can cause skin eruption. Avoid protracted contact with the skin. In the event of contact, thoroughly wash the affected area. ATTENTION ! The handling and disposal of mineral oils is subject to legal regulations.

  • Page 25: Software Installation

    Software installation 9.1 Standard delivery With delivery of the sewing automat only the test software is installed in the control unit, which allows the loading of specific sewing software from the boot-dongle. The boot-dongle is in the machine head accessories pack. CAUTION! Only use the boot-dongle, that comes with the machine head.

  • Page 26: Loading The Program

    9.2.2 Loading the program – Turn the machine off at the main switch. – Insert the dongle 2 into the socket X110 (TEST-Interface) 1 of the control unit (see pictures). – Switch on the main switch. The Software will be loaded. The loading process takes less than 60 seconds.

  • Page 27: Dongle-Update Via Internet

    Important ! During the loading process do not remove the dongle and do not switch off the machine (you will damage the Software)! Remove the dongle before the next switch-on, otherwise the sewing software will be reloaded again. 9.2.3 Dongle-Update via Internet Dongles can be updated with programs available from the Dürkopp Adler homepage.

  • Page 28: Sewing Test

    10. Sewing test After completion of the assembly, a sewing test should be made. – Wind up bobbin thread (see operating instructions chapter 3.2) Caution: Danger of injury ! Switch off main switch. Thread in the needle and bobbin thread only when the sewing automat is switched off.

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