Duerkopp Adler 910 Installation Instructions Manual
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Duerkopp Adler 910 Installation Instructions Manual

Duerkopp Adler 910 Installation Instructions Manual

Cnc sewing unit for free seam contours
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CNC-Nähanlage für freie Nahtkonturen
CNC sewing unit for free seam contours
Aufstellanleitung /
Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 59 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com
Ausgabe / Edition:
Änderungsindex
04/2007
Rev. index: 01.0
Bedienanleitung / Operating Instructions
Serviceanleitung / Service Instructions
Printed in Federal Republic of Germany

Installation Instructions

910
Deutsch/Englisch
Teile-Nr.:/Part-No.:
0791 910001
1
2
3

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Summary of Contents for Duerkopp Adler 910

  • Page 1: Installation Instructions

    CNC-Nähanlage für freie Nahtkonturen CNC sewing unit for free seam contours Bedienanleitung / Operating Instructions Aufstellanleitung / Installation Instructions Serviceanleitung / Service Instructions Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld Deutsch/Englisch Telefon +49 (0) 5 21/ 59 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com Ausgabe / Edition: Änderungsindex Teile-Nr.:/Part-No.:...
  • Page 2 Alle Rechte vorbehalten. Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten. All rights reserved. Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
  • Page 3 Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.

  • Page 4: General Safety Instructions

    General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2.

  • Page 5: Table Of Contents

    Index Page: Part 2: Installation Instructions cl. 910 Scope of delivery..........General notes and securing devices .

  • Page 7: Scope Of Delivery

    Scope of delivery The scope of delivery is dependent on your order. Please check before the assembly whether all required parts are available. This description is valid for a sewing unit the individual components of which are completely delivered by Dürkopp Adler AG. –...

  • Page 9: Mounting The Stand And The Control Cabinet

    Mounting the stand and the control cabinet 3.1 Table tops The cutouts of self-manufactured table tops must have the dimensions indicated in the sketch. Caution: Risk of injury ! The table tops must have the necessary load-bearing capacity and stability. 3.2 Mounting the parts of the stand –...

  • Page 10: Completing The Table Top

    3.3 Completing the table top – Place the table top on a worktop upside down. – Screw the main switch 6 on the underside of the table top on the left. – Screw the cable duct 5 tight behind the main switch 6. –...
  • Page 11 – Place the control box 8 on the underside of the table top and position it in such a way that the side with the four sockets points to the left (towards the thread reel holder). – Screw the control box with four screws on the punch-marked spot at the underside of the table top.

  • Page 12: Connecting The Control Box To The Main Switch

    3.4 Connecting the control box to the main switch ATTENTION ! Work of every kind on the electric equipment of the sewing unit must only be carried out by electricians or correspondingly trained personnel. The mains plug has to be pulled out! –...

  • Page 13: Mounting The Stand And The Reference Value Transmitter

    3.5 Mounting the stand and the reference value transmitter – Put the stand on the table top and screw it tight. – Screw the set value initiator 1 with the mounting strap 2 to the stand brace. – Hook in the ball cups of the pedal bars 3 at the pedal and the set value initiator 1.

  • Page 14: Mounting The Oil Collector Sump

    3.6 Mounting the oil collector sump – Insert the holder for the oil collector sump in the drill-hole of the table top. – Screw the oil collector sump 1 in.

  • Page 15: Adjusting The Working Height

    3.7 Adjusting the working height The working height is adjustable between 750 and 950 mm (measured up to the top edge of the table top). – Loosen the screws 1 at both spars of the stand. In order to avoid jamming pull out or push in both sides of the table top equally.

  • Page 16: Mounting The Sewing Unit

    Mounting the sewing unit 4.1 Mounting the oil pan – Lay the oil pan 1 on the table top 3, align it and screw it tight through the two through-bores 2 with two wood screws. – Push the screw (in the accessories) through the drill-hole 4 and tighten it with washer and nut.

  • Page 17: Assembly Of The Sewing Unit

    4.2 Assembly of the sewing unit The small parts for setting up the sewing unit are included in the accessories. – Place the sewing unit 1 on the oil pan 4. – Fasten the sewing unit on the left and on the right with the fixtures 5 and 8.

  • Page 18: Mounting The Control Panel

    4.3 Mounting the control panel – Screw the control panel 4 on the sewing unit with angle 3. Lay rubber washers between the mounting angle of the control panel and the cast housing. – Connect the connecting cable 2 to the control panel.

  • Page 19: Potential Compensation

    4.4 Potential compensation – From the control 1 to the machine head 2 – From the machine head 2 to the oil pan 3...

  • Page 20: Mounting The Cover Hood

    4.5 Mounting the cover hood – Place the cover hood 2 on the fitting spring 4 from above. – Lay the cable 3 of the control panel in the gap 5 of the cover hood before. – Screw the cover hood on the sewing unit with two screws through the drill-holes 1.

  • Page 21: Connecting The Plug Connections To The Control Box

    Connecting the plug connections to the control box 5.1 Plug connections at the multiple pin strip (4-fold) Connect the plug connections of the sewing unit as follows: Plug connection 1 è sewing motor plug (4-pole) – Plug connection 2 è step motor for the X-drive (5-pole) –...

  • Page 22: Plug Connections At The Multiple Pin Strip (15-Fold)

    5.2 Plug connections at the multiple pin strip (15-fold) Connect the plug connections of the sewing unit, the control panel and the reference value transmitter as follows: – Plug of light barrier /sensor to plug connection 1 (REF-signals) Note: The 8-pole plug is encoded. –...

  • Page 23: Wiring

    5.3 Wiring In order to make it possible to tilt the machine head back the cables leading from the head through the opening in the table top either to the multiple pin strip (15-fold) at the control box or to the cable duct must be long enough.

  • Page 24: Changing The Sewing Foot And The Fabric Clamps

    Changing the sewing foot and the fabric clamps The sewing unit 910 is delivered with two sewing feet. Caution: Risk of injury ! Switch the main switch off. Change the sewing equipment only with the main switch switched off. Changing the sewing foot –...

  • Page 25: Mounting The Eye Protection

    Mounting the eye protection Caution: Risk of injury ! The sewing unit must not be operated without eye protection. – Tighten the eye protection 1 at the sewing unit 4 with the fastening angle 2 and the two screws 3.

  • Page 26: Oil Lubrication

    Oil lubrication Caution: Risk of injury ! Oil can cause skin eruption. Avoid a longer contact with the skin. Wash yourself thoroughly after a contact. ATTENTION ! The handling and disposal of mineral oils is subject to legal regulations. Deliver used oil to an authorized collecting station. Protect your environment.

  • Page 27: Oiling Wicks And Felt Part (Connecting Rod)

    9.2 Oiling wicks and felt part (connecting rod) ATTENTION ! When assembling the machine and after longer idle times the wicks and the felt part 1 have to be soaked with some oil. – Screw off the bobbin plate. – Soak felt 1 and 2 with oil.

  • Page 28: Oiling The Hook Path

    9.3 Oiling the hook path Oiling the hook path – Flap down the hook cover. – Give a drop of oil between driver 2 and path 1. – Close the hook cover. ATTENTION ! When assembling the machine and after longer idle times the hook path and the connecting rod have to be lubricated.

  • Page 29: Putting Into Operation

    10. Putting into operation 10.1 Installation of the machine software 10.1.1 General notes With the help of the “dongle with program” a specific sewing software can be loaded on a DACIII control. The “dongle with program” is marked by a label indicating the machine class and the software version.

  • Page 30: Dongle Update Via Internet

    – Pull the dongle 2 out now. ATTENTION ! The software must be compatible with the machine class. If the software version does not correspond to the machine class, do not confirm. Switch the machine off and repeat the loading process with the correct software version.

  • Page 31: Seam Program

    10.2 Seam program If no seam program is stored in the control, the following message will be indicated when the sewing unit is switched on for the first time: – Press the “ESC” key. The main menu appears. – Create a new seam program by teach-in or load a seam program from the dongle (see operating instructions).

  • Page 32: Sewing Test

    10.3 Sewing test After finishing the assembly work a sewing test should be made. – Plug the mains plug in. – Wind up the bobbin thread (see operating instructions chapter 7.5) Caution: Risk of injury! Switch the main switch off. Thread in the needle thread and the bobbin thread only with the sewing machine switched off.

  • Page 33: Optional Equipment

    11. Optional equipment 11.1 Sewing lamp For the sewing unit 910 the sewing lamp 1 (order no. 9822 510026) and the table clamp 3 (order no. 9822 510027) are available. – Clamp the sewing lamp on the table top 2. –...
  • Page 34 Note:...

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