Adjustments; Set Gas Input Rate - Bryant 345MAV Installation, Start-Up, And Operating Instructions Manual

1. Remove blower access door.
2. Disconnect the thermostat R lead from furnace control.
3. Manually close blower door switch.
4. For approximately 2 sec, short (jumper) the C
terminal on control to the TEST/TWIN 3/16-inch quick-
connect terminal on control until the LED goes out.
Remover jumper from terminals. (See Fig. 33.)
NOTE: If TEST/TWIN and C
longer than 2 sec, LED will flash rapidly and ignore component
test status code retrieval request.
Component test sequence is as follows:
a. LED will display previous status code 4 times.
b. Inducer motor starts and continues to run until Step g of
component test sequence.
c. After 7 seconds the hot surface igniter is energized for 15
sec., then off.
d. Blower motor operates on Continuous-FAN speed for 10
sec.
e. Blower motor operates on HEAT speed for 10 sec.
f. Blower motor operates on COOL speed for 10 sec.
g. Inducer motor stops.
5. Reconnect R lead to furnace control, remove tape from
blower door switch, and re-install blower door.
6. Operate furnace per instruction on outer door.
7. Verify furnace shut down by lowering thermostat setting
below room temperature.
8. Verify that furnace restarts by raising thermostat setting
above room temperature.
V. ADJUSTMENTS
A. Set Gas Input Rate
Furnace gas input rate on rating plate is for installations at altitudes
up to 2000 ft. Furnace input rate must be within 2 percent of input
on furnace rating plate.
1. Determine natural gas orifice size and manifold pressure for
correct input.
a. Obtain average gas heat value (at installed altitude) from
local gas supplier.
b. Obtain average gas specific gravity from local gas
supplier.
c. Verify furnace model. Table 9 can only be used for
model 345MAV furnaces with heating size of 120.
d. Find installation altitude in Table 9.
NOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A.
altitudes of 5001 to 6000 ft in Table 9.
e. Find closest natural gas heat value and specific gravity
on Table 9.
f. Follow heat value and specific gravity lines to point of
intersection to find orifice size and manifold pressure
settings for proper operation.
-24v
OM
-24v terminals are jumpered
OM
EXAMPLE: (0—2000 altitude)
Heating value = 1050 Btu/cu ft
Specific gravity = 0.62
Therefore: Orifice No. 45
Manifold pressure 3.6-in. wc
* Furnace is shipped with No. 45 orifices. In this example
all main burner orifices are the correct size and do not need
to be changed to obtain the proper input rate.
Check and verify burner orifice size in furnace. NEVER ASSUME
ORIFICE SIZE; ALWAYS CHECK AND VERIFY.
2. Adjust manifold pressure to obtain input rate.
NOTE: Manifold pressure must always be measured with burner
enclosure front REMOVED. Gas meter must always be clocked
with burner enclosure front INSTALLED.
a. Remove burner enclosure front.
b. Remove cap that conceals adjustment screw for gas
valve regulator. (See Fig. 46.)
c. Jumper R and W thermostat connections on control to
start furnace operation.
d. Turn adjusting screw, counterclockwise (out) to decrease
manifold pressure or clockwise (in) to increase manifold
pressure.
NOTE: This furnace has been approved for a manifold pressure
of 3.2 in. wc to 3.8 in. wc when installed at altitudes up to 2000 ft.
For altitudes above 2000 ft, the manifold pressure can be adjusted
from 2.0 in. wc to 3.8 in. wc. If manifold pressure is outside this
range, change burner orifices to obtain pressure in this range.
CAUTION: DO NOT bottom out gas valve regulator
adjusting screw. This can result in unregulated manifold
pressure and result in excess overfire and heat exchanger
failures.
NOTE: If orifice hole appears damaged or it is suspected to have
been redrilled, check orifice hole with a numbered drill bit of
correct size. Never redrill an orifice. A burr-free and squarely
aligned orifice hole is essential for proper flame characteristics.
e. Replace gas valve regulator adjustment screw cap.
f. Replace burner enclosure front and verify adjusted gas
input rate using method outlined in item 3.
g. Look through sight glass in burner enclosure and check
burner flame. Burner flame should be clear blue, almost
transparent. (See Fig. 48.)
h. Remove jumper from R and W.
3. Verify natural gas input rate by clocking gas meter.
NOTE: Be sure all pressure tubing, combustion-air and vent
pipes, and burner enclosure front are in place when checking input
by clocking gas meter.
a. Calculate high-altitude adjustment
UNITED STATES
At altitudes above 2000 ft, this furnace has been ap-
proved for a 2% derate for each 1000 ft above sea level.
See Table 11 for derate multiplier factor.
EXAMPLE: 100,000 BTUH INPUT FURNACE INSTALLED AT
4300 FT.
Furnace Input Rate
at Sea Level
100,000
—36—
Derate Furnace Input Rate
X Multiplier = at Installation
Factor Altitude
X 0.91 = 91,000