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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
YZFR6Y(C)
LIT-11626-22-51
13S-28199-11

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Summary of Contents for Yamaha YZFR6Y

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL YZFR6Y(C) LIT-11626-22-51 13S-28199-11...
  • Page 2 EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10193 YZFR6Y(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
  • Page 6: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT Ignition circuit cut-off system ..4-25 Valve clearance ......7-21 LABELS ..........1-1 Tires ..........7-22 FOR YOUR SAFETY – Cast wheels ......... 7-24 SAFETY INFORMATION ....2-1 PRE-OPERATION CHECKS ..... 5-1 Adjusting the clutch lever free Pre-operation check list ....
  • Page 7 TABLE OF CONTENTS Replacing a headlight bulb ...7-36 YAMAHA EXTENDED SERVICE Tail/brake light ......7-37 (Y.E.S.) ........10-9 Replacing a turn signal light bulb ...........7-38 Replacing the license plate light bulb ...........7-38 Supporting the motorcycle ....7-39 Front wheel ........7-40 Rear wheel ........7-42 Troubleshooting ......7-43...
  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 2,3,4...
  • Page 9 LOCATION OF IMPORTANT LABELS California only NOTICE Cleaning with alkaline or HOW TO LAYOUT FUEL HOSES acid cleaner, gasoline or solvent will damage FUEL TANK windshield. Use neutral detergent. 4B5-2815K-00 California only FUEL PUMP FUEL FILTER FUEL DELIVERY PRESS. REGULATOR 13S-2178A-00 California only...
  • Page 10 LOCATION OF IMPORTANT LABELS WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protectibe clothing. 290 kPa, {2.90 kgf/cm }, 42psi PREMIUM UNLEADED GASOLINE ONLY 91 Min. Pump Octane (R+M)/2 4C8-2118K-00 5VY-21668-00 WARNING...
  • Page 11: Safety Information

    SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
  • Page 12 SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel...
  • Page 13 Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
  • Page 14: Specifications

    • Accessories fitted to the handle- Use caution when adding electri- genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces- nize that some aftermarket accessories...
  • Page 15: Description

    DESCRIPTION EAU10410 Left view 1. Fuse box 2 (page 7-35) 8. Shock absorber assembly rebound damping force adjusting screw (page 4-21) 2. Front fork spring preload adjusting bolt (page 4-18) 9. Shift pedal (page 4-12) 3. Front fork rebound damping force adjusting screw (page 4-18) 10.Engine oil filter cartridge (page 7-14) 4.
  • Page 16: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 4-23) 9. Radiator cap (page 7-18) 2. Helmet holder (page 4-17) 10.Coolant reservoir (page 7-18) 3. Fuse box 1 (page 7-35) 11.Engine oil filler cap (page 7-14) 4. Main fuse (page 7-35) 12.Coolant drain bolt (page 7-19) 5.
  • Page 17: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-12) 2. Left handlebar switches (page 4-11) 3. Main switch/steering lock (page 4-1) 4. Multi-function meter unit (page 4-5) 5. Right handlebar switches (page 4-11) 6. Brake lever (page 4-12) 7. Throttle grip (page 7-21)
  • Page 18: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10661 To lock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
  • Page 19: Indicator And Warning Lights

    7. Coolant temperature warning light “ ” for a few seconds, then go off, have a 8. Shift timing indicator light 9. Engine trouble warning light “ ” Yamaha dealer check the electrical cir- cuit. EAU11030 Turn signal indicator lights “ ” and “...
  • Page 20 3.0 seconds. If this oc- have a Yamaha dealer check the the coolant temperature in the ra- curs, have a Yamaha dealer check the vehicle. diator. vehicle. If the engine overheats, see page 7-45 for further instructions.
  • Page 21 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature TRIP A Under 39 °C ˚F Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) TRIP A 40–116 °C ˚F Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–134 °C...
  • Page 22: Multi-Function Meter Unit

    This warning light comes on if a prob- light and on how to set it.) lem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self- diagnosis system. (See page 4-8 for an TRIP A ˚F explanation of the self-diagnosis de- vice.)
  • Page 23 INSTRUMENT AND CONTROL FUNCTIONS multi-function meter unit To switch the speedometer and ECA10031 NOTICE equipped with the following: odometer/tripmeter displays be- a speedometer (which shows the tween kilometers and miles, press Do not operate the engine in the ta- riding speed) the “SELECT”...
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS 5. Push the “RESET” button to set serve tripmeter mode “F-TRIP” and Standard measurement the minutes. start counting the distance traveled 1. Push the “RESET” button to start 6. Push the “SELECT” button and from that point. In that case, push the the stopwatch.
  • Page 25 Do not continue to operate the en- matically displayed, even if the air codes, note the code number, and then gine if it is overheating. intake temperature was displayed have a Yamaha dealer check the vehi- prior to turning the key to “OFF”. cle.
  • Page 26 INSTRUMENT AND CONTROL FUNCTIONS ECA11590 Display brightness: NOTICE This function allows you to adjust In this mode, the right display shows the brightness of the displays and If the display indicates an error the current setting for each function tachometer to suit the outside code, the vehicle should be checked (except the shift timing indicator light lighting conditions.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS The indicator light will stay on can be set in increments of 500 r/min. Be sure to set the deactivation when activated. (This setting From 13000 r/min to 18000 r/min, the function to a higher engine speed is selected when the indicator indicator light can be set in increments than for the activation function,...
  • Page 28: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12347 EAU12400 EAU12711 Handlebar switches Dimmer switch “ ” Start switch “ ” Set this switch to “ ” for the high Push this switch to crank the engine Left beam and to “ ” for the low beam. with the starter.
  • Page 29: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU33851 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Brake lever 1. Shift pedal 2. “ ” mark The clutch lever is located at the left The shift pedal is located on the left 3.
  • Page 30: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS be sure to set it by aligning a groove on EAU12941 EAU13074 Brake pedal Fuel tank cap the adjusting knob with the “ ” mark on the brake lever. 1. Brake pedal 1. Fuel tank cap lock cover 2.
  • Page 31: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU13221 Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.
  • Page 32: Catalytic Converters

    Your Yamaha engine has been de- signed to use premium unleaded gaso- line with a pump octane number [(R+M)/2] of 91 or higher, or a research octane number of 95 or higher.
  • Page 33: Seats

    INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU39032 Seats NOTICE Use only unleaded gasoline. The use Rider seat of leaded gasoline will cause unre- pairable damage to the catalytic To remove the rider seat converter. Pull back the rear of the rider seat as shown, remove the bolts, and then pull the seat off.
  • Page 34: Helmet Holding Cable

    INSTRUMENT AND CONTROL FUNCTIONS EAU39073 Helmet holding cable 1. Passenger seat lock 1. Projection 2. Unlock. 2. Seat holder 1. Helmet holding cable 2. While holding the key in that posi- 2. Remove the key. 2. Helmet cable holder tion, lift the front of the passenger 3.
  • Page 35: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS 3. Pass one of the other snap hooks EAU38943 Adjusting the front fork of the cable through the helmet EWA10180 strap buckle, and then clip the WARNING snap hook onto the cable holder as Always adjust both fork legs equal- shown.
  • Page 36 INSTRUMENT AND CONTROL FUNCTIONS Spring preload Rebound damping force 1. Current setting 2. Front fork collar 1. Spring preload adjusting bolt 1. Rebound damping force adjusting screw To increase the spring preload and To increase the rebound damping force Spring preload setting: thereby harden the suspension, turn and thereby harden the rebound damp- Minimum (soft):...
  • Page 37 INSTRUMENT AND CONTROL FUNCTIONS Compression damping force and thereby soften the compression Compression damping setting (for damping, turn the adjusting bolt on fast compression damping): To adjust the compression damping each fork leg in direction (b). Minimum (soft): 4 turn(s) in direction (b)* force (for fast compression damping) Standard: Compression damping setting (for...
  • Page 38: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU42942 Spring preload Spring preload setting: Adjusting the shock absorber Minimum (soft): assembly This shock absorber assembly is Standard: equipped with a spring preload adjust- Maximum (hard): ing ring, a rebound damping force ad- justing screw, a compression damping force adjusting bolt (for fast compres- Rebound damping force sion damping) and a compression...
  • Page 39 INSTRUMENT AND CONTROL FUNCTIONS direction (a). To decrease the compres- Rebound damping setting: Compression damping setting (for sion damping force and thereby soften Minimum (soft): slow compression damping): the compression damping, turn the ad- 20 click(s) in direction (b)* Minimum (soft): Standard: 20 click(s) in direction (b)* justing bolt in direction (b).
  • Page 40: Luggage Strap Holders

    1. Luggage strap holder sembly yourself. Take the shock 2. Hook absorber assembly to a Yamaha dealer for any service. 1. Luggage strap holder There are six luggage strap holders, four on the bottom of the passenger seat and one on each passenger foot- rest.
  • Page 41: Exup System

    INSTRUMENT AND CONTROL FUNCTIONS EAU41940 EAU15301 below and have a Yamaha dealer re- EXUP system Sidestand pair it if it does not function proper- This model is equipped with Yamaha’s The sidestand is located on the left side EXUP (EXhaust Ultimate Power valve) of the frame.
  • Page 42: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS EAU44891 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
  • Page 43 WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
  • Page 44: For Your Safety - Pre-Operation Checks

    Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
  • Page 45: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 7-18 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 46 • Make sure that operation is smooth. • Check cable free play. Throttle grip 7-21, 7-30 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-30 •...
  • Page 47: Operation And Important Riding Points

    Yamaha dealer. The transmission is in the neutral a turnover. To start the engine after a position.
  • Page 48: Shifting

    (See page 6-2.) The properly lubricated only when neutral indicator light should come the engine is running. Inade- on. If not, ask a Yamaha dealer to quate lubrication may damage check the electrical circuit. the transmission. 1. Shift pedal 3.
  • Page 49: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.
  • Page 50: Parking

    Yamaha dealer check the vehi- touch them and be burned. cle. Do not park on a slope or on soft...
  • Page 51: Periodic Maintenance And Adjustment

    (if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services.
  • Page 52: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 53: Periodic Maintenance Chart For The Emission Control System

    • Check the air cut-off valve, reed Air induction sys- √ √ valve, and hose for damage. • Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 54: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months...
  • Page 55 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
  • Page 56 24 months. Front and rear brake √ √ √ √ √ √ 25 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 26 * Control cables lube or engine oil thoroughly.
  • Page 57 • Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
  • Page 58 PERIODIC MAINTENANCE AND ADJUSTMENT • Replace the brake hoses every four years and if cracked or damaged.
  • Page 59: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAU44931 Removing and installing cowl- Cowlings A and B ings and panels To remove one of the cowlings The cowlings and panels shown need 1. Remove the bolts, quick fasteners, to be removed to perform some of the and quick fastener screw.
  • Page 60 PERIODIC MAINTENANCE AND ADJUSTMENT 1. Quick fastener screw 1. Quick fastener 1. Cowling A 2. Quick fastener 2. Cowling B 3. Remove the forward-most projec- tion from the slot, slide the cowling forward, and then remove the re- maining projections from the slots as shown.
  • Page 61 PERIODIC MAINTENANCE AND ADJUSTMENT 2. Fit the projections into the slots, 3. Fit the projection on cowling A into slide the cowling rearward, and the hole in cowling B as shown. then fit the forward-most projection into the slot. 1. Cowling A 2.
  • Page 62 PERIODIC MAINTENANCE AND ADJUSTMENT To install the cowling 1. Fit the slot in cowling C over the projection on the front cowling. 1. Panel B 1. Plastic fastener 2. Bolt 2. Projection 3. Wire harness To install the panel 1. Cowling C 3.
  • Page 63: Checking The Spark Plugs

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
  • Page 64: Canister (For California Only)

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 EAU38999 Canister (for California only) Engine oil and oil filter car- tridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
  • Page 65 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 1. Engine oil filler cap 1. Bolt 2. Shift arm 6. Insert and tighten the engine oil 3. Engine oil filter cartridge dipstick, and then install and tight- 4.
  • Page 66 An oil filter wrench is available at a [ECA15342] Yamaha dealer. 9. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge.
  • Page 67 If the oil level warning light flickers or remains on, immediately turn the Recommended engine oil: engine off and have a Yamaha dealer See page 9-1. check the vehicle. Oil quantity: Without oil filter cartridge replace- 16.
  • Page 68: Coolant

    If water has been specified in the periodic maintenance added to the coolant, have a and lubrication chart. Yamaha dealer check the anti- freeze content of the coolant as EAU39086 soon as possible, otherwise the To check the coolant level effectiveness of the coolant will 1.
  • Page 69 PERIODIC MAINTENANCE AND ADJUSTMENT EAU39003 6. Move the hose clamp in the direc- To change the coolant tion shown, and then disconnect 1. Place the vehicle on a level sur- the radiator hose to drain the radi- face and let the engine cool if nec- ator.
  • Page 70: Air Filter Element

    17. Start the engine, and then check maintenance and lubrication chart. 13. Pour the recommended coolant the vehicle for coolant leakage. If Have a Yamaha dealer replace the air into the reservoir to the maximum coolant is leaking, have a Yamaha filter element.
  • Page 71: Checking The Engine Idling Speed

    To prevent this necessary, have it adjusted by a from occurring, the valve clearance Yamaha dealer. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Engine idling speed: 1250–1350 r/min maintenance and lubrication chart.
  • Page 72: Tires

    (i.e., when the temperature tact a Yamaha dealer immediately and EWA10511 WARNING of the tires equals the ambient have the tire replaced.
  • Page 73 Yamaha Motor Co., Ltd. Use only the specified replace- ment tires. Other tires may run the danger of bursting at super high speeds.
  • Page 74: Cast Wheels

    If any damage is found, have a Yamaha dealer re- place the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked 1.
  • Page 75: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND ADJUSTMENT 4. Tighten the locknut. EAU22271 Adjusting the rear brake light If the specified clutch lever free play switch cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable.
  • Page 76: Checking The Front And Rear Brake Pads

    EAU22580 Checking the front and rear Checking the brake fluid level touches the brake disc, have a Yamaha brake pads dealer replace the brake pads as a set. Front brake The front and rear brake pads must be...
  • Page 77: Changing The Brake Fluid

    Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...
  • Page 78: Drive Chain Slack

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22773 To check the drive chain slack 1. Place the motorcycle on the side- stand. 1. Drive chain slack 1.
  • Page 79: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23023 may contain substances that Cleaning and lubricating the could damage O-rings. Using the alignment marks on each drive chain [ECA11111] chain puller, make sure that both chain The drive chain must be cleaned and pullers are in the same position for lubricated at the intervals specified in proper wheel alignment.
  • Page 80: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer housing of cables may result in in- ternal rusting and cause interfer- ence with cable movement.
  • Page 81: Checking And Lubricating The Brake And Clutch Levers

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease Clutch lever: Brake lever Lithium-soap-based grease Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
  • Page 82: Checking And Lubricating The Sidestand

    WARNING push down hard on the handlebars If the sidestand does not move up several times to check if the front and down smoothly, have a Yamaha fork compresses and rebounds dealer check or repair it. Otherwise, smoothly. the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
  • Page 83: Checking The Steering

    If any damage is found or the front the vehicle so there is no danger fork does not operate smoothly, of it falling over. have a Yamaha dealer check or re- [EWA10751] 2. Hold the lower ends of the front pair it.
  • Page 84: Battery

    Electrolyte is poisonous and To charge the battery nect the negative lead before dangerous since it contains sul- Have a Yamaha dealer charge the bat- disconnecting the positive lead. furic acid, which causes severe tery as soon as possible if it seems to [ECA16302] burns.
  • Page 85: Replacing The Fuses

    PERIODIC MAINTENANCE AND ADJUSTMENT 2. If the battery will be stored for more EAU23705 Replacing the fuses than two months, check it at least The main fuse, the fuel injection system once a month and fully charge it if fuse, and fuse box 1 are located under necessary.
  • Page 86: Replacing A Headlight Bulb

    4. If the fuse immediately blows cohol or thinner. again, have a Yamaha dealer Headlight lens check the electrical system. Do not affix any type of tinted film or stickers to the headlight 1.
  • Page 87 EAU24181 Tail/brake light turning it clockwise. This model is equipped with an LED- 7. Have a Yamaha dealer adjust the type tail/brake light. headlight beam if necessary. If the tail/brake light does not come on, have a Yamaha dealer check it.
  • Page 88: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 EAU24312 Replacing a turn signal light Replacing the license plate bulb light bulb 1. Remove the turn signal light lens 1. Remove the license plate light unit by removing the screw. by removing the screws. 1.
  • Page 89: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the burnt-out bulb by pull- EAU24350 a jack either under each side of the Supporting the motorcycle ing it out. frame in front of the rear wheel or under Since this model is not equipped with a 4.
  • Page 90: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 3. Remove the brake hose holder Front wheel and reflector on each side by re- moving the bolt and nut. EAU34594 4. Remove the brake caliper on each To remove the front wheel side by removing the bolts. EWA10821 WARNING To avoid injury, securely support the...
  • Page 91 PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Tightening torque: Brake caliper bolt: Wheel axle pinch bolt: 35 Nm (3.5 m·kgf, 25 ft·lbf) 21 Nm (2.1 m·kgf, 15 ft·lbf) 5. Install the brake hose holders and 12. While applying the front brake, reflectors by installing the bolts push down hard on the handlebar and nuts.
  • Page 92: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 4. Loosen the locknut on each side of 7. While supporting the brake caliper Rear wheel the swingarm. bracket, pull the wheel axle out, 5. Turn the drive chain slack adjust- and then remove the wheel. EAU44951 ing bolts in direction (a) to loosen NOTICE: Do not apply the brake...
  • Page 93: Troubleshooting

    However, should your motorcycle Tightening torque: require any repair, take it to a Yamaha 1. Retainer Drive chain slack adjusting bolt: dealer, whose skilled technicians have 2. Slot 2 Nm (0.2 m·kgf, 1.4 ft·lbf)
  • Page 94 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-44...
  • Page 95: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 96 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
  • Page 97: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA11141 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
  • Page 98 MOTORCYCLE CARE AND STORAGE with mild detergent, alkaline pounds for plastic may leave products and a soft brush may scratches on the windshield. Salt sprayed on roads in the winter may be used. Test the product on a small hid- remain well into spring.
  • Page 99 WARNING muffler is normal and cannot be re- moved. Contaminants on the brakes or tires Consult a Yamaha dealer for advice on what products to use. can cause loss of control. After cleaning Make sure that there is no oil or 1.
  • Page 100: Storage

    MOTORCYCLE CARE AND STORAGE EAU26181 3. Perform the following steps to pro- 4. Lubricate all control cables and the Storage tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- Short-term a.
  • Page 101: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel reserve amount: 3.5 L (0.92 US gal, 0.77 Imp.gal) Overall length: Type: Fuel injection: 2040 mm (80.3 in) YAMALUBE 4 10W-40 or 20W-50, SAE Overall width: 10W-40 or SAE 20W-50 Throttle body: 705 mm (27.8 in) Manufacturer: 90 110 130 ˚...
  • Page 102 SPECIFICATIONS 3rd: Tire air pressure (measured on cold Recommended fluid: 30/18 (1.667) DOT 4 tires): 4th: Rear brake: Loading condition: 26/18 (1.444) Type: 0–90 kg (0–198 lb) 5th: Single disc brake Front: 27/21 (1.286) Operation: 250 kPa (2.50 kgf/cm², 36 psi) 6th: Right foot operation Rear:...
  • Page 103 SPECIFICATIONS Headlight: Fuses: Bulb type: Main fuse: Halogen bulb 50.0 A Bulb voltage, wattage × quantity: Headlight fuse: 15.0 A Headlight: 12 V, 55.0 W × 2 Signaling system fuse: 10.0 A Tail/brake light: Ignition fuse: 15.0 A Front turn signal/position light: 12 V, 21 W/5.0 W ×...
  • Page 104: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 105 The model label is affixed to the frame under the passenger seat. (See page 4-16.) Record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a Yamaha dealer. 10-2...
  • Page 106: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
  • Page 107: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
  • Page 108: Maintenance Record

    CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 109 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 10-6...
  • Page 110: Warranty

    CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
  • Page 111 CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
  • Page 112 This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 113 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 114 INDEX Noise regulation ........10-4 Air filter element ........7-20 Front and rear brake pads, checking..7-26 Front fork, adjusting......4-18 Oil level warning light ......4-2 Front fork, checking ......7-32 Battery........... 7-34 Fuel............4-14 Brake and clutch levers, Parking ............6-4 Fuel level warning light ......
  • Page 115 INDEX Troubleshooting........7-43 Troubleshooting charts ......7-45 Turn signal indicator lights ...... 4-2 Turn signal light bulb, replacing.... 7-38 Turn signal switch......... 4-11 Valve clearance ........7-21 Vehicle identification number....10-1 Warranty, extended ......10-9 Warranty, limited........10-7 Wheel bearings, checking ....7-33 Wheel (front) .........
  • Page 118 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.06-5.6×1 CR...

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