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Elite Series
4685
PROFESSIONAL INSTALLATION MANUAL
THIS NATURAL GAS CONVERSION KIT CAN BE USED ONLY WITH
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO
PROFESSIONAL INSTALLER:
LEAVE THESE INSTRUCTIONS WITH
THE GRILL OWNER FOR FUTURE
REFERENCE.
MODEL 810-4685-0 PRO SERIES GRILL
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
Natural Gas
Conversion Kit
WARNING
DEATH OR PROPERTY DAMAGE.
3067441
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Table of Contents
Related Manuals for Brinkmann Elite Series 4685
Summary of Contents for Brinkmann Elite Series 4685
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Page 1: Natural Gas
Elite Series Natural Gas 4685 Conversion Kit PROFESSIONAL INSTALLATION MANUAL THIS NATURAL GAS CONVERSION KIT CAN BE USED ONLY WITH MODEL 810-4685-0 PRO SERIES GRILL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING NOTICE TO PROFESSIONAL INSTALLER: HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. - Page 2 IMPORTANT SAFETY WARNINGS WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A NATURAL GAS GRILL.
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Page 3: Table Of Contents
WARNING This conversion kit shall be installed by a professional service technician in accordance with the manufacturer's instructions as specified by the codes and requirements of the authority having jurisdiction. The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death. -
Page 4: General Warnings
GENERAL WARNINGS WARNING • Never use liquid propane gas in a unit designed for natural gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled. •... -
Page 5: Installation Information And Safe Use
WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings. -
Page 6: Assembly Instructions
ASSEMBLY INSTRUCTIONS YOU MUST BE A LICENSED PLUMBER TO CONVERT THIS GRILL. READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL. The following tools are required to assemble the Elite Series 4685 Conversion Kit: •... - Page 7 Igniter Wire CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. NOTE: Make sure all control knobs are in the off position, LP tank valve is closed and tank is disconnected from regulator and removed from grill. Step 1 Remove hose / regulator from side burner valve and main burners...
- Page 8 Step 3 Remove M4 X 10mm bolt from side table front panel and grill body. Loosen four M6 X15mm bolts halfway. Lift table up and slide over bolts. Remove side table from left Left Side Of Grill side of grill body. Step 4 Remove M4 X 10mm bolt from side burner assembly front panel and...
- Page 9 Step 5 Side Remove control knob and bezel from side Burner Control burner assembly. Remove old burner valve, Knob then insert the conversion side burner valve assembly through the hole in the side burner Bezel table base. Firmly seat the valve nozzle into the burner venturi.
- Page 10 Bolts Right side Step 8 of grill Remove six bolts from control panel on both right and left side of grill body. Bolts Left side of grill Step 9 Gas Line Nut Detach the back rotisserie gas supply line, by loosening the gas line nut. Let the supply line hang freely.
- Page 11 Thermal Couple Nut Step 10 Carefully pull gas manifold out from burner tubes to allow access to the thermal couple nut. Remove thermal couple nut from back rotisserie burner valve. Remove existing LP manifold. Back Panel Bolts Step 11 Open lid to loosen top back panel bolts halfway.
- Page 12 Step 13 Orifice Reattach natural gas orifice to gas supply line and mounting bracket in the back rotisserie burner. NOTE: Leave the back panel off until the end of conversion and all gas leak testing has been done. Thermal Couple Nut Step 14 Attach thermal couple to natural gas manifold by securing thermal...
- Page 13 Bolts Step 16 Right side Replace six bolts from side panel of grill on both right and left side of grill body. Bolts Left side of grill Step 17 Install igniter through hole in control panel and tighten lock nut to control panel.
- Page 14 Step 19 Place side burner assembly on Right Side Of Grill right side of grill body by lifting assembly up and sliding down over bolts. Replace M4 X 10mm bolt into side burner assembly front panel and grill body. Tighten four M6 X15mm bolts.
- Page 15 Igniter Wire Step 21 Connect 12' Hose with quick disconnect to side burner valve and main burner gas manifold by tightening hose nuts. Re-connect igniter wire to electrode. Hose Nuts NOTE: Leave the back panel off until Back Panel Bolts the end of conversion and all gas leak testing has been done.
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Page 16: Connecting To Natural Gas Source
“Leak Testing” in this manual for proper procedures. • Visually inspect the hose assembly prior to each use for evidence of damage, excess wear or deterioration. If found, replace the assembly before using your grill. Only the Brinkmann supplied replacement should be used. -
Page 17: Leak Testing
During assembly or conversion to natural gas, keep the supply hoses free of kinks and/or damage. Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or deterioration. If found, replace the assembly before using your grill. Only the manufacturer's supplied replacement should be used. -
Page 18: Checking For Leaks
WARNING WHEN TO PERFORM A LEAK TEST: • After assembling or converting your natural gas grill and before lighting for the first time, even if purchased fully assembled. • Any time the gas components are replaced. • Any time your grill has been moved. •... -
Page 19: Pre-Start Check List
6. Check each place listed (A– H) for growing bubbles which indicates a leak. 7. Turn off gas supply at source. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10. Tighten any leaking connections. 11. -
Page 20: Lighting Instructions
WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. -
Page 21: Lighting The Rotisserie Burner
LIGHTING THE ROTISSERIE BURNER: 1. Open grill hood before lighting rotisserie burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn the control knob of that burner to the "HIGH" position. Continue to push in control knob while pressing electronic igniter for 3 –... - Page 22 MATCH LIGHTING THE SIDE BURNER: 1. Open the lid to the side burner before lighting. 2. Make sure control knob is in the "OFF" position. 3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner. 4.
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Page 23: Operating Grill And Helpful Hints
WARNING OPERATING THE GRILL: Never use Charcoal or Lighter Fluid inside your natural gas grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill. -
Page 24: Rotisserie Cooking
ROTISSERIE COOKING: • This grill has pre-drilled mounting holes for a rotisserie (rotisserie may or may not be included with your grill depending on the model purchased). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all warnings and instructions in the owner’s manual provided with the rotisserie. Save instructions for future reference. -
Page 25: Grill Cooking Tips
• To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray. -
Page 26: Cleaning And Maintenance
CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the grill free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance). -
Page 27: Transporting And Storage
These nests can cause fires in burner tubes or under grill. • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. - Page 28 • This warranty does not cover surface scratches, rust or heat damage/discoloration to the finish, which is considered normal wear. • The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty. • This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.